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thermocouple tutorial
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We cannot build a temperature divider as we can avoltage divider, nor can we add temperatures as wewould add lengths to measure distance. We must relyupon temperatures established by physical phenomenawhich are easily observed and consistent in nature. TheInternational Practical Temperature Scale (IPTS) isbased on such phenomena. Revised in 1968, itestablishes eleven reference temperatures.
Since we have only these fixed temperatures to useas a reference, we must use instruments to interpolatebetween them. But accurately interpolating betweenthese temperatures can require some fairly exotictransducers, many of which are too complicated orexpensive to use in a practical situation. We shall limitour discussion to the four most common temperaturetransducers: thermocouples, resistance-temperaturedetectors (RTDs), thermistors, and integratedcircuit sensors.
IPTS-68 REFERENCETEMPERATURESEQUILIBRIUM POINT K 0CTriple Point of Hydrogen 13.81 -259.34Liquid/Vapor Phase of Hydrogen 17.042 -256.108
at 25/76 Std. AtmosphereBoiling Point of Hydrogen 20.28 -252.87Boiling Point of Neon 27.102 -246.048Triple Point of Oxygen 54.361 -218.789Boiling Point of Oxygen 90.188 -182.962Triple Point of Water 273.16 0.01Boiling Point of Water 373.15 100Freezing Point of Zinc 692.73 419.58Freezing Point of Silver 1235.08 961.93Freezing Point of Gold 1337.58 1064.43
Table 1
THE THERMOCOUPLEWhen two wires composed of dissimilar metals are
joined at both ends and one of the ends is heated, thereis a continuous current which flows in thethermoelectric circuit. Thomas Seebeck made thisdiscovery in 1821.
If this circuit is broken at the center, the net opencircuit voltage (the Seebeck voltage) is a function of thejunction temperature and the composition of the twometals.
All dissimilar metals exhibit this effect. The mostcommon combinations of two metals are listed inAppendix B of this application note, along with theirimportant characteristics. For small changes intemperature the Seebeck voltage is linearly proportionalto temperature:
eAB = T Where , the Seebeck coefficient, is the constant ofproportionality.
Measuring Thermocouple Voltage - We cantmeasure the Seebeck voltage directly because we mustfirst connect a voltmeter to the thermocouple, and thevoltmeter leads themselves create a newthermoelectric circuit.
Lets connect a voltmeter across a copper-constantan(Type T) thermocouple and look at the voltage output:
We would like the voltmeter to read only V1, but byconnecting the voltmeter in an attempt to measure theoutput of Junction J1, we have created two moremetallic junctions: J2 and J3. Since J3 is a copper-to-copper junction, it creates no thermal EMF(V3 = 0), but J2 is a copper-to-constantan junction whichwill add an EMF (V2) in opposition to V1. The resultantvoltmeter reading V will be proportional to thetemperature difference between J1 and J2. This saysthat we cant find the temperature at J1 unless we firstfind the temperature of J2.
Reference TemperaturesMetal A
Metal B
eAB
+
J1
V2
+
+
V1+
J2
J1+
Fe
v
Fe
Cu
Cu
Cu
C
J1
V2+
V1+
J2
EQUIVALENT CIRCUITS
V3+
J3
V3 = 0
Cu
Cu C
Cu
Cu C
Cu
J2
J3
V1
MEASURING JUNCTION VOLTAGE WITH A DVMFigure 4
eAB = SEEBECK VOLTAGEFigure 3
Metal A Metal C
Metal BTHE SEEBECK EFFECT
Figure 2