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PROBLEM OR OPPORTUNITY Variation in gripping pressure of springs creating an opportunity for a dropped piece to fall into this food processing company’s equipment. COUNTERMEASURE Worn springs (shown on left) creating variation on gripping pressure. Springs were replaced and a TPM process established. Category: Total Productive Maintenance │ Business: Process Industry │ Lesson: #5 │ Author: Gary Rascoe RESULTS Reduced variation of gripping pressure and less opportunity for a piece to be dropped which created a potential food safety issue. Worn Spring Reducing Variation in Spring Tension TBM Consulting Group, Inc. │ 4400 Ben Franklin Blvd., Durham, NC 27704 │ P: 800.438.5535 │ www.tbmcg.com © 2012 TBM CONSULTING GROUP, INC │ ALL RIGHTS RESERVED │ v4-12 TBM Consulting Group Operational Excellence One Point Lesson

TBMOnePointLessons_ReducingVariationinSpringTension

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Page 1: TBMOnePointLessons_ReducingVariationinSpringTension

PROBLEM OR OPPORTUNITYVariation in gripping pressure of springs creating an opportunity for a dropped piece to fall into this food processing company’s equipment.

COUNTERMEASUREWorn springs (shown on left) creating variation on gripping pressure. Springs were replaced and a TPM process established.

Category: Total Productive Maintenance │ Business: Process Industry │ Lesson: #5 │ Author: Gary Rascoe

RESULTSReduced variation of gripping pressure and less opportunity for a piece to be dropped which created a potential food safety issue.

Worn Spring

Reducing Variation in Spring Tension

TBM Consulting Group, Inc. │ 4400 Ben Franklin Blvd., Durham, NC 27704 │ P: 800.438.5535 │ www.tbmcg.com

© 2012 TBM CONSULTING GROUP, INC │ ALL RIGHTS RESERVED │ v4-12

TBM Consulting Group Operational Excellence One Point Lesson