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TATSUNO-BENČ EUROPE A.S.
SSHHAARRKK BBMMPP22000000..SSSS -- SSMMAALLLL
Spare Parts List
Document: SHARK BMP2000.SS - SMALL - Spare Parts List
Reference: TB043-EN SHARK2000SS_SMALL_SparePartList.doc
Revision & Date: Revision 01, 1 July 2008
Pages: 18 (including cover sheets)
Created by: Ing. Milan Berka, Ing.Tomáš Mareček
TATSUNO-BENČ EUROPE a.s., Pražská 68, 678 01 Blansko, Czech Republic tel.+420 516 428411, e-mail: [email protected], www.benc.cz
TATSUNO-BENČ EUROPE a.s.. Pražská 2325/68 • 67801 Blansko
Česká republika Tel: +420 516428411 • Fax: +420 516428410 e-mail: [email protected], http://www.benc.cz
©© CCooppyyrriigghhtt
Neither the manual in full nor any part of it may be reproduced without
the explicit approval of TATSUNO-BENČ EUROPE a.s.
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CONTENTS
0 INTRODUCTION ............................................................................................................................................. 5
1 PRESENTATIONS SHARK SMALL ............................................................................................................. 5
1.1 HYDRAULIC SYSTEM TATSUNO ................................................................................................................... 5 1.2 SOPHISTICATED DESIGN & FIBREGLASS COVERS ............................................................................................ 5 1.3 APPROVALS ..................................................................................................................................................... 6 1.4 BASIC SPECIFICATION ..................................................................................................................................... 7 1.5 MODEL IDENTIFICATION .................................................................................................................................. 8
2. BASIC MODEL SHARK BMP2022.SSD -ZV2 .............................................................................................. 9
2.1 STANDARD VERSION........................................................................................................................................ 9 2.2 MAIN BLOCKS ............................................................................................................................................... 10 2.3 SKELETON AND COVERS ............................................................................................................................... 11 2.5 ELECTRONIC PARTS ....................................................................................................................................... 15 2.6 ELECTRONIC CALCULATOR K028-000-1771 ................................................................................................. 17 2.7 OPTIONS ............................................................................................. CHYBA ! ZÁLOŽKA NENÍ DEFINOVÁNA .
2.7.1 Vapour recovery - GRVP system .......................................................................... Chyba! Záložka není definována.
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0 Introduction
The purpose of this publication is to assist in the identification of the range of SHARK BMP2000.SS SMALL models.
The basic models part lists for the SHARK BMP2000.SS SMALL and various options are included.
This publication is part of a set of documents specifically produced for the SHARK BMP2000.SS SMALL range. For further technical information, please refer to relevant associated publication.
1 Presentations SHARK SMALL
1.1 Hydraulic System TATSUNO
The fuel dispensers SHARK BMP2000.S SMALL serve for dispensing of liquid oil products, ethanol mixtures, AdBlue or LPG into road vehicles on retail and commercial outlets. The dispensers are equipped by the high-quality Japan hydraulic system TATSUNO and by the reliable electronic calculator PDE or PDEX (Czech Republic). The fuel dispensers are operated both in the manual mode (i.e. off-line), and in the automatic mode, where the fuel dispenser is linked with the kiosk control system and the data concerning volume, sum and price are transmitted to POS.
1.2 Sophisticated Design & Fibreglass Covers
The fuel dispensers TATSUNO BENČ, version SHARK BMP2000.SS, have the body parts (guards, doors, covers…) made of fireproof laminate (reinforced plastic) approved for the scope of use by the State Test Laboratory (Certificate of FTZÚ 04ST 0083). Supporting dispenser skeleton parts are made of steel lacquered sheet 0.8 - 1 mm thick and/or of stainless sheet. Standard colour version of the fuel dispensers TATSUNO BENČ: combination of white (MM710) and grey colour (RAL7040). Each fuel dispenser is equipped by the hydraulic unit (dispensing monoblock + flow meter) of the Japanese company TATSUNO. We are speaking about the time-tested type of hydraulic unit accepted globally characterized by high reliability and long total service life. The dispensing unit is equipped by the inlet and outlet filter, air and vapour separator, check valve and rotary pump with operating pressure control. The four-piston flow meter can be setup through a single piston. The main shaft of each flow meter is coupled with a high-reliable double-channel photoelectric measuring pulser of explosion-protected design (Ex). Each fuel dispenser is equipped by the electronic calculator with its own self-checking unit and by the displays displaying the dispensed amount, fuel volume in litres and unit price . Displays of the fuel dispensers specified for commercial outlets display only the dispensed fuel volume in litres. The dispensing hoses are made of high-quality rubber resistant to fuel in antistatic version. The fuel dispensers are delivered with the automatic stop-nozzle of the ZVA company (Elaflex) as the standard..
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1.3 Approvals
The SHARK BMP2000.SS SMALL is in full conformity with European weight and measure, safety and environment regulations:
• The equipment is certified by The Czech Metrologic Institute Brno, notified body No. 1383. The conformity assessment procedures were performed by modules "B" (product type examination) + "D" (quality assurance of the production process) according to the Government Decree No. 464/2005 Coll., which stipulates technical requirements for measuring instruments, and which implements the European Parliament and Council Directive 2004/22/EC.
• The EC Type Examination Certificate for Fuel dispensers No. TCM 141/07-4491. Test Report No. 6031-PT-P018-06 performed in conformity with OIML R 117, OIML R 118 and OIML D 11.
• The EC Type Examination Certificate for AdBlue dispensers No. TCM 141/07-4492. Test Report No. 6031-PT-P020-06 performed in conformity with OIML R 117, OIML R 118 and OIML D 11.
• The EC Type Examination Certificate for LPG dispensers No. TCM 141/07-4493. Test Report No. 6031-PT-P019-06 performed in conformity with OIML R 117, OIML R 118 and OIML D 11.
• TATSUNO-BENČ EUROPE a.s. has obtained the Certificate of the Management System Quality No. 0119-SJC006-07 from The Czech Metrologic Institute, thus having fulfilled the prerequisite of eligibility for declaration of conformity with a type based on quality assurance of the production process of measuring instruments according to Annex No. 2, module „D” (Art. 6) of the Government Decree No. 464/2005 Coll
• The dispensers are certified by the authorized person No.210 - The Physical Technical Testing Institute Ostrava-Radvanice,as suitable for use in Potentially Explosive Atmospheres Directive 94/9/EC, and marked to be in accordance with European Dispenser Construction Standard EN 13617-1. The dispensers SHARK BMP2000.S were certified as product by notified body No. 1026.
• ATEX Type Certificate for fuel dispensers No. FTZÚ 03 ATEX 0022.
• ATEX Type Certificate for LPG dispensers No. FTZÚ 03 ATEX 0025.
• The main safety certifications are : FTZÚ (Czech), PTB and TÜV (Germany)
• Parts subject to potential explosion hazards are in accordance with the directive ATEX 94/9/CE
• This dispenser is constructed in conformity with the requirements of all applicable European Directives (ATEX 94/9/EC; EMC 89/336/EEC)
• The components used within the dispenser, including connection facilities, are selected in accordance with the European Standard EN 50014 (Electrical apparatus for potentialy explosive atmosphered), and the supplementary Standard listed therein. Diesel dispensers do not create an explosive hazard, but due to the probality of these being in close proximity to gasoline dispensers, the same construction rules are applicable.
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1.4 Basic Specification
Fuel dispenser hydraulic unit Delivered flow rate : - standard speed 40 dm3/min (30 ÷50 dm3/min) - high speed/H 80 dm3/min (70 ÷ 90 dm3/min) - ultra-high speed /UH 130 dm3/min (120 ÷ 150 dm3/min) Accuracy of dispensing : ± 0.5 % at the minimum delivery of 2 dm3 (2 litre) Maximum operating pressure: 0.18 MPa (1.8bar) ; 0.25 MPa (2.5bar) for /H and /UH El. motor : three-phase, 3x400V; 0.75 kW; 1395 rpm Electromagnetic valves : 230V AC; 50 Hz; 5W or +24VDC/max.1A LPG dispenser hydraulic unit Delivered flow rate : 50 dm3/min (30 ÷50 dm3/min) Accuracy of dispensing : ± 1.0 % at the minimum delivery of 5 dm3 (5 litre) Maximum operating pressure: 1.8 MPa (18 bar) Electromagnetic valves : 230V AC; 50 Hz; 5W or +24VDC/max.1A AdBlue® dispenser hydraulic unit Delivered flow rate : 40 dm3/min Accuracy of dispensing : ± 0.5 % at the minimum delivery of 2 dm3 (2 litre) Maximum operating pressure: 0.4 MPa (4 bar) Electromagnetic valves : +24VDC/max.1A Electronic calculator Power supply : ~230 V; +10% -15%; 50 Hz ± 5 Hz Power input : max. 150 VA Displaying units volume 0.01 to 9999.99 dm3 cash amount 1 to 999999 currency unit unit (grade) price 1 to 9999 currency unit/ dm3 Environmental conditions Operating temperature : - 25°C to +55 °C for the standard model
- 50°C to +55 °C with display low temperature kit Dynamic viscosity of fluid: 0.5 - 10 cp (5 - 100 .10-4 Ns/m2) Relative humidity: 5% to 95% non-condensing
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1.5 Model identification
On the following pages, a code is ised to identify the model. This code is explained below.
The first two numbers in TBE (TATSUNO-BENČ EUROPE) code are fixed "20". The third used in matrices related to the number of pumping units (products). The fourth number related to the number of hoses. The characters "SM"after point are fixed and means model SHARK SMALL model (1600mm). The "D" at the end means that dispenser is "double sided", the "L" left one-sided and the "R" right one-sided. Dispenser orientation is determined by viewing the dispenser of the direction of car arrival. For example:
• BMP2011.SSL one-product, one hose, single-sided version, left-sided dispenser,
• BMP2012.SSD one-product, two hoses, doble-sided dispenser.
The following identification of "speed" are used to qualify the nominal flow rates at which products are delivered by the dispensers:
• without identification, a nominal flow rate of 40 l/min,
• /H means High Speed, a nominal flow rate of 80 l/min,
• /UH means Ultra-High Speed, a nominal flow rate of 130 l/min.
The following identification are used:
• /LPG dispenser or module for LPG (liquified propane-butane),
• /AdB dispensers for AdBlue product (32,5% solution of urea and water),
• -ZV1 variety with hose outlet and nozzle boot placed on back cover of the dispenser
• -ZV2 variety with hose outlets from back cover and nozzle boot on side coverof the dispenser
• -HS flexible hose spring
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2. Basic model SHARK BMP2012.SSD -ZV2
2.1 Standard version
• One-product, two-hose dispenser
• Standard speed 40L/min
• Double-sided
• Two independent deliveries at the same time
Dispenser has two LCD displays.
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2.2 Main blocks
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2.3 Skeleton and Covers
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Item Number Název dílu Description Наименование
M001609 Štítek na stojany BMP 500,2000,3000/CZ
Dispenser tag
M002350 Zámek skříň H4E420K/kom.zámek+závora
Head Lock Assembly H4E420K Замок
M002361 Krytka šroubu pr.8x15 (Vinyl-Flex), Screw cap dia.8x15 (Vinyl-Flex) 0
M002627 Střecha hydr. nerez 2000Sh Small 211-1314
Stainless Hydraulic Module Roof for BMP 2000 SH
Крышка модуля гидравлики нерж
K001-211-1305 Základ hydrauliky 2000Sh Small Hydraulic Module Base Основание гидравлики
K001-211-1306 Sloup čelní 2000Sh Small Hydraulic Module Front Column for BMP 2000SH
Столб передний 2000 Sh
K001-211-1316 Sloup sestava 2000Sh Small-ZV2 Column assembly Столб - комплект
K001-311-1376 Konzola RKR Bracket RKR 0
K001-311-1675 Konzola monobloku Shark Monoblock bracket Shark 0
K001-311-1845 Můstek zemnící Ground Terminal Bridge
K001-406-2352 Závora - 90mm Bar 0
K001-420-2017 Dveře-laminát Shark - PRAVÉ+lak Door right Дверь - правая
K002-208-1272 Kryt pistole Sh500 Nozzle cover SH 500 Кожух пистолета SH500
K002-420-2017 Dveře-laminát Shark - LEVÉ+lak Door left Дверь - левая
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2.4 Hydraulic parts
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Item Number Název dílu Description Наименование
M000072 Monoblok 50L FP-1001-B01 +zpět ventil TC
Monoblock 50L Моноблок 50Т
M000111 Řemen klín. 10x670 V-belt 10x670
M000144 Příchytka trubek PVC 10 Pipe holder 0
M001392 Pistole výdejní ZVA 3M.1 T Nozzle ZVA 4M.1 T Разд. пистолет ZVA 4M.1 T
M001461 Trubka Cu 10x1 Pipe Cu 10x1 0
M001472 Měřič průtokový s pulzrem,TC Piston meter Измеритель
M001601 Štítek na měřič/UK Flow meter tag 0
M001671 Ventil elmg.rohový 230 VAC.042G8613 Danfoss
Angular Solenoid Valve 230 VAC
M001787 Motor el. 0.75KW, 3x400V "kabel" Motor 0.75 kW Двигатель
M002446 Příruba rohového ventilu nerez 412-2144
M002532 Držák pro odlučování 411-2316 Separator holder 0
M002541 Koleno MONOBLOK WES10L/R 3/8" K 20609071
Elbow MONOBLOK WES10L/R 3/8" K 20609071
0
R000124 Těsnění PLK 2-3hr. 414 1097 Gasket PLK 2-3
R000125 Těsnění PLK 2-4hr. 414 1565 Gasket PLK 2-4
R000895 Prsten ermeta TK 10 Collar 0
R000904 Matice Js A10 8-137950 ermeta Nut JsA10 0
K001-307-1842 Hadice výdejní DN21-4m (G1"-V/V) ELAFLEX
Hose DN21-4M Разд. Шланг DN21-4m
K001-311-1677 Konzola motoru-svarek Shark Motor bracket-weldment Shark 0
K001-311-1741 Konzola měřiče 500Sh Flow Meter Bracket for BMP 500SH 0
K001-312-1391 Řemenice monobloku 50 BMP2000 Monoblock pulley 50 Шкив моноблока 50
K001-312-1775 Kus spojovací - VLNOVEC +přísl.Shark
Connection pipe Соединительная штука
K001-312-2111 Spojka výtlačná pro Al BMP 2000 SH new
Delivery coupling 0
K001-411-1961 Příčník měřičů 2000Sh Crosspiece of meter 2000 SH
K001-413-1004 Řemenice motoru 50 Motor pulley 50 Шкив двигателя 50
K002-310-1643 Hledítko - kostka H(90l)
K011-412-2031 Koleno vstupní krátké Al 2300Sh
K011-412-2032 Koleno vstupní dlouhé AL 2300Sh
K012-412-2033 Kus rozbočovací T - svarek AL 25 2300Sh
K013-312-1776 Trubka spojovací H (ventil-hledítko)2300Sh
Connecting Pipe BMP 2300 SH 0
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2.5 Electronic parts
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Item Number Název dílu Description Наименование
M000841 E-Vývodka M20x1,5 Ex. plast Cable inlet bushing 0
M001027 E-Víčko M 20x1,5 Ex. plast Bushing cap 0
M001322 Sklo displeje 210x170x4 BG-LCD-nelepené
Counter Head Mask Glass for BMP2000 0
M001686 E-Deska součt.počítadla PDESU4 v. 1.1 Totaliser Board, PDESU4 плата
M001870 E-Sloupek distanční M4x10, průchozí 0
M002351 zámek skříń H4E420K (zámek+závora+krytka)
0
R000180 E-Sloupek distanční 4/8x5, PVC Spacer 4/8x5, PVC
R000924 E-Matice M20x1,5 plast ČERNÁ Nut 0
K000-304-1779 E-Jednotka součtoměrů PDETOT4 Totalizer unit PDETOT4
K001-211-1337 Skříň počítadla Sh-MPD Al profil Counter head Sh-MPD
K001-311-1714 Plech masky BG-LCD 2000Sh Mask Sheet BMP2000Sh BG-LCD
K001-320-1770 Maska laminátová 2000Sh+lak Display cover BMP2000SH 0
K001-404-2410 Spínač magnetický MARR 31-1NO, sest. krátký 2,2m
Magnetic Switch MARR 31 0
K001-416-1682 E-Krabice RK002/6-XT02 nap.PDE, SHARK
E-box RK002 0
K001-416-1693 E-Krabice RK002/6-XT13 komun. PDE
E-box RK002/6-XT13 comun. PDE 0
K010-000-1171 E-MODUL elektr. DUO.X, Sh2012, 2 displ., sací, VAC, 2SC
Counter PDE 0
K010-304-1778 E-Displej PDEDIL V 3.0 - 24V Display Дисплей
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2.6 Electronic calculator K010-000-1771
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Item Number Název dílu Description Наименование
M000069 E-Svorkovnice, můstek, zeleno-žlutý Terminal Bridge, green-yelow
M000307 E-Svorka WAGO 280-901, šedá, DIN lišta
WAGO Clamp 280-901, grey
M000308 E-Svorka WAGO 280-308, bočnice, DINlišta
WAGO Side 280-308
M000309 E-Svorka WAGO 280-402, můstek, DIN lišta
WAGO Bridge 280-402
M000310 E-Svorka WAGO 249-116, svěrka WAGO Clip 249-116
M000346 E-Svorka WAGO 280-901, modrá, DIN lišta
WAGO Clamp 280-901, blue
M000839 E-Lišta DIN DIN Rail
M000869 E-Vypínač H8653 VBO1GN Power Switch H8653 VBO1GN
M001424 E-Profil Weid.RS80, 2000mm, 415744 Profile Weid. RS80, 200mm
M001425 E-Bočnice profilu Weid.AP80, 132426 Profile Side Weid.AP80,132426
M001426 E-Nosník profilu Weid.RF180, 132446 Profile holder Weid.RF180
M001427 E-Deska spínací, PDEMOT v. 2.3 Switching Board, PDEMOT V2.3
M001476 E-Rozpěrka ETTINGER 4,8mm 06.38.416
Spacer ETTINGER 4,8mm 06.38.416
M001479 E-Filtr a prepěťová ochrana 10A, SFL10 Power Line Filter and overvoltage protector SFL10, 10A
M002597 E-Zdroj pulzní 230V/24V, 6,3A, SWS150-24, LAMBDA
Pulse Power Supply 230V/24V, 6,3A, SWS150-24, LAMBDA
M002599 E-Deska ventilů PDEVAC v. 1.1, 2-stavové, 230VAC
Two-Stage Valves Controlling Board, PDEVAC 230V AC
M002791 E-Deska rozvodu napětí, PDEPWI v. 1.0
Power Board Interface PDEPWI v.1.0
M002792 E-Deska CPU, PDEDUO v. 2.2, nové počítadlo PDEX
Processor Board PDEDUO V2.2
M002846 E-Kryt desky CPU, PDEDUOX 311-2149 Processor Board Cover PDEDUOX
R000053 Matice M3 Nut M3
R000068 Podl. M3 pl. Washer M3, flat
R000180 E-Sloupek distanční 4/8x5, PVC Spacer 4/8x5, PVC
M000823 E-Sloupek distanční M3x40 Spacer M3x40
K000-000-0011 E-MODUL stykače 230V, PDE Contactor Unit (coil 230 V)
K001-311-2123 Konzola počítadla BG-2000Sh 2xPDE.X Counter Console BG-2000Sh 2xPDE.X
K001-311-2146 E-Kryt zdroje Power Cover Plate
K001-395-1868 E-Kryt desky PDEPWI, vrtání PDEPWI Board Cover
K001-411-2423 E-Kryt desky CPU, PDEDUOX, sestava PDEDUO Board Cover Assembly