Building Skills, Enhancing Employability.

A C S R I n i t i a t i v e

Tata Power Skill Development Institute - TrombayCentre for Excellence for Power Plant Skills

About TPSDITata Power Company is India’s largest integrated power company with a presence across all the segments of the power sector - Generation (thermal, hydro, solar, and wind), Transmission, Distribution, Fuel Security and Logistics, and Power Trading. Tata Power has been lighting up lives in the nation for over a hundred years. In 2015, its centenary year of operations, Tata Power, true to the Tata Group philosophy of giving back to the society a significant portion of its earnings, has launched the Tata Power Skill Development Institute as a non-profit corporate social responsibility initiative under the Tata Power Community Development Trust.

TPSDI is mandated to provide modular training and certification in power sector and allied skills leading to employability and advancement. TPSDI harnesses the rich experience of Tata Power employees to bring “Power Skills for Life!” to prepare youth and others for the huge opportunities coming up in the power sector in the country. TPSDI is setting up five integrated training centers across India of which, TPSDI - Trombay is the second.

TPSDI - Trombay

Centre for NCVT - Fitter and Wireman Trade Courses

Centre for Power Plant Fitter Skills

Centre for Power Plant Electrical Skills

Centre for Power Plant Instrumentation Skills

Centre for Power Plant Allied Skills like Welding & Rigging

Centre for Solar Power Skills

Centre for Allied Electrical Skills

Conveniently located within the premises of Tata Power - Trombay Thermal Power Plant at Mahul village along the Chembur - Mahul road, is TPSDI’s Centre for Excellence for Power Plant Skills. TPSDI - Trombay is a training center that provides the extensive space and the infrastructure needed to conduct courses across the whole range of power plant maintenance skills.

Fully-equipped computer lab for

IT-enabled learning

Power plant experts with vast

experience as instructors and

demonstrators for guided learning and

mentoring.

Library and Reference Books to

supplement classroom teaching and

other methods of learning

Site Visit for On-The-Job Learning: Thermal Power Plants of various

configuration

Electrical Switchyard & Power Plant

Electrical Maintenance Setup

Power Plant Mechanical Maintenance,

Coal Handling System, Steam

Generating System, Turbine and

Auxiliaries, etc.,

Power Plant Process Instrumentation

including pneumatic, analog, and

digital system related to Flow,

Temperature, Pressure, and Levels

The following facilities at TPSDI - Trombay

make it a complete training center: Canteen

Medical Emergency Services

Located within a secured facility

Safety, Health and Environment - on-

the-job training facilities to train people

on working at heights, electrical safety -

Lock Out Tag Out (LOTO), Permit To

Work (PTW), confined space working,

fire safety, etc.

Power Plant Safety training imparted

through a well-equipped Safety Park

with hands-on learning facilities

covering all aspects of Power

Plant Safety

Well-equipped Mechanical, Electrical

and Instrumentation laboratories for

hands-on experience

Workshop practice with Bench Fitting,

Drilling, Grinding, Lathe, and other

equipment

Welding Centre for various Welding

Skills - Gas cutting, Gas, Manual Metal

Arc Welding (MMAW), and Tungsten

Inert Gas (TIG) welding skills

Basic Rigging training facilities

Scaffolding Erection training facilities

Allied Electrical Skills like Wiring -

Domestic and Industrial, Motor Repair

and Rewinding, Power Meter

Installation, etc.

Fully-equipped classrooms with HD

projectors

Training Infrastructure and Facilities at TPSDI - Trombay

transmission elements - locking devices, jigs & fixtures, shafts and coupling, belt, chain and gear drives

Installation and maintenance of Bearings like Anti Friction and Friction Bearing and Bearing Seals

Power plant equipment maintenance practice:

Leveling and Alignment Valves Maintenance - Gate, Globe,

Butterfly Valves, etc. Centrifugal Pump maintenance Radial Fan maintenance Managing corrosion and other rust

related aspects Fundamental Pipe Fitting practice Knowledge of Power Plant

Maintenance Systems

Power Plant Fitter

What the Course Covers Basic Bench Fitting practices like use

of hand tools and power tools which include marking, measuring, cutting, and assembling tools.

Installation and maintenance of power

Course Outcome: Successful trainees should be able to work, under supervision, on Fitter jobs for routine power plant maintenance activities

TPSDI - Trombay Training Offerings

National Council for Vocational Training (NCVT) - Fitter and Wireman Trade

Course Outcome: NCVT Graduates from TPSDI - Trombay are much sought after by the Industry due to their added capabilities and exposure to real work situations

What the Course Covers Course follows the curriculum and

pattern as per Directorate General of

Employment & Training (DGET) guidelines and norms

Successful trainees are awarded certificate as per NCVT norms

Training at TPSDI - Trombay goes

beyond the minimum prescribed - as

students are also exposed to the

specifics of power plant operation and

maintenance that prepare them for

multi-tasking and make them

industry-ready for power sector.

What the Course Covers Routine electrical testing practices EHV and HV switch gear and

transformers O&M practices Generator, AC, DC, motors and drives

O&M practices Auxiliary system - AC, DC, and lighting Protection and control system

Power Plant Electrician Skills

Course Outcome: Successful trainees should be able to work, under supervision, as Power Plant Electrician for routine power plant maintenance activities

Understanding use of instrumentation

equipment, tools, and instruments

Installation and maintenance

practices for various instruments used

in power plant:

Flow regulating instruments

Temperature measurement

system including thermos couples

Pressure gauges and devices

Level Instruments like gauges,

switches, and transmitters

What the Course Covers Basics of electricity and electronics Basics instrumentation process related

to power plant

Power Plant Instrumentation Skills

Course Outcome: Successful trainees should be able to work, under supervision, on Instrumentation jobs for routine power plant maintenance activities

What the Course Covers Understanding welding Types of welding processes and

their uses Welding process commonly used in

power plant maintenance Safety in Welding Tools, equipment, and accessories

used for welding and cutting

Welding Skills

Course Outcome: Successful trainees should be able to work, under supervision, on Welding jobs for routine power plant maintenance activities

Basics of Gas Cutting, Arc Cutting and Gouging, Grinding, and other cutting processes

Understanding different types of welding positions, joints, and

welding symbols. Hands-on training for Gas Welding,

Gas Cutting, Gouging, Arc Welding Identifying welding defects and

rectifying them

What the Course Covers Power plant rigging practice Different types of rigging equipment,

tools, and tackles Hands-on training on using various

rigging tools and tackles Material handling and safety Cup lock scaffolding erection practice

Maintenance Rigger

Course Outcome: Successful trainees should be able to work, under supervision, on Rigging jobs for routine power plant maintenance activities

for various kinds of house and industrial uses like power, lighting, appliances, etc.

Laying of single phase and three phase electric circuits

Hands-on learning of various types of conduits, casing and capping, concealed wiring, etc.

Hands-on learning on mounting and dismounting of various electrical accessories and fixtures and connection – switches, lights, etc.

Laying circuits for telecommunication, cable TV, CCTV, fire alarm system, etc.

Installation, repair and maintenance of geysers, fans, iron, and other modern appliances

Allied Skills - Wireman

What the Course Covers

Basics of electricity

AC and DC Circuits

Types of conductors, sizes, and usage

Wiring principles and methods, drawing and using electric circuits

Course Outcome: Successful trainees should be able to work as a wireman under supervision

Installation and connection of electrical protections like fuse, RCCB, MCB, earthing system, etc.

Installation, repair, and maintenance of distribution transformer, switch gear, feeder pillar and distribution boards, AC, DC drives, motors, pumps, contactors and starters.

Installation and maintenance of battery, battery chargers, invertors, and UPS

Installation and wiring of single-phase and three-phase energy meters

Testing and trouble shooting Safety practices including LOTO and

PTW procedures for cable jointing and termination

Fire safety procedures applicable to cable storing, jointing termination

Identifying and using tools and tackles and their inspection, upkeep and maintenance

The Trombay Thermal Power Plant is home to a state-of-the-art Safety Training Center that is used to conduct various specialized training courses in the area of safety. These courses enable people to work safely and responsibly. The Safety Training Center houses various working models covering a variety of possible safety scenarios and roles in the power industry.

Safety Courses

The Safety Training Center can be used to conduct the following safety training

Working at Heights

What the Course Covers Solar PV cells and its uses Installation and maintenance of solar

panels for off grid and grid connection Installation and maintenance of solar

thermal panels for domestic and industrial heating

Installation and maintenance of domestic solar lighting system

Solar Power Skills - Photovoltaic and Thermal

Course Outcome: Successful trainees should be able to work as a Solar technician for either photovoltaic or thermal under supervision

Scaffolding

Contact TPSDIMaj. Shashi TiwariTata Power Skill Development InstituteThe Tata Power Company Limited, Parel Receiving Station, Parel Tank Road, Mumbai 400 033, Maharashtra, IndiaTel: 67172176 extn: 2176 Mobile: +91-7045752886Email: Shashi.tiwari@tatapower.com

Mr. Sandeep M. ToleTata Power Skill Development Institute - TrombayC/O The Tata Power Company Limited, Trombay Thermal Power Station, Chembur-Mahul Road, Mahul, Mumbai 400 074, Maharashtra, IndiaTel: 2267175414 extn 5414 Mobile: 09223553161Email: smtole@tatapower.com

T P S D I - ( 3 ) 2 0 1 5

Electrical Safety for Electricians

Basic Fire Safety and Life Support

Lock Out Tag Out (LOTO)

Shoring and Sloping

Confined SpaceMobile Crane Rigging & Slinging