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Continuously Raising The Bar
TATA Autocomp Systems LtdTATA Autocomp Systems LtdSupply Chain Management SBGSupply Chain Management SBG
www.tacogroup.com
Continuously Raising The Bar
Contents
q Supply Chain Management - (SCM)
1. Component Exports2. Services
• Quality Management Services• Sourcing Services
• Logistic & Packaging Services• Tooling Services
Continuously Raising The Bar
SCM – Component Exports
Continuously Raising The Bar
SCM is a single-window supplier of automotive components to global customers.
We develop and source quality components from competitive qualified manufacturing facilities in the region taking responsibility for Quality, Cost and Delivery.
TACO - Supply Chain Management (SCM)
Continuously Raising The Bar
TATA Autocomp Systems - Supply Chain Management
Continuously Raising The Bar
Vendor Management
ProductDevelopment
Production & Supplies
Logistics &Support
Statutory requirements
• Strategic Sourcing, Confidentiality agreements
• Vendor evaluation and Selection
• Facility and Process audit
• Vendor rating; Performance Evaluation
• Continuous Improvement
• Tooling development
• PPAP submission
• Testing and Approval
• Process Sign-off
• Audit and Compliance
• Planning and Scheduling
• Supply vs. Demand
• Process audits
• Pre-dispatch Inspection
• Optimized Packaging & dispatch
• Order Fulfillment
• Inland Transportation
• Custom Clearance
• Freight management
• Import clearance
• WMS and tracking
• On-site support
• Export Documentation
• Insurance
Solutions across SCM Functions
Continuously Raising The Bar
Advantages• Component Development Expertise
• Risk reduction of Sourcing from a Low Cost Country
• Assured Cost Savings
• Exposure to International Business and Global Automotive Standards
Our Value Proposition
Resources• Core Automotive Team – Rich experience in global OEM’s and Tier 1’s
• Manufacturing, Process and Commercial knowledge in all commodities
• Exposure to international quality standards
• ISO / QS / ISO TS 16949 Lead Auditors
• Managing FCL and LCL automotive cargo to major ports in USA and Europe.
• Operating customized warehouses in USA, UK, Romania, Sweden and South East Asia.
• Design, Engineering expertise from TACO Engineering Centers.
Continuously Raising The Bar
SCM Supply Base
• More than 100 empanelled Manufacturing Associates
• Manufacturing Facilities are QS 9000 / ISO TS 16949 Certified
• Selection by our Supplier Selection Rating System (SSRS).
§ Rating assessed on over 100 parameters:
§ Quality - Shop Floor Practices, Moulds, Tools & Gauges Management,
Continuous Improvement
§ Cost - Financial Management, Sub-Supplier Management
§ Delivery – Logistics and
§ Design & Development Support.
§ Audit conducted by qualified ISO TS 16949 & QS 9000 auditors.
§ Periodic Surveillance Audits
Continuously Raising The Bar
Customer Region
Customer Base
• Aluminium Machined Castings
• Sheet Metal Stampings and Assemblies
• Proprietary products• Ferrous Machined
Castings • Machined Forgings• Bar Turned and
Machined Parts• Logistics Services
Continuously Raising The Bar
SCM – Services
Continuously Raising The Bar
Quality Management Services
SUPPLIER EVALUATION & PRODUCT FEASIBILITY
Closure of Non-Conformity
Complaince Audits
Monitor APQP
VA/VE
Run @ Rate Study
PPAP Submission
Facility Assesment
Quality Systems & Process Audit
Initial Feasibility Review & Report
Complaint Resolution
CONTINUOUS IMPROVEMENT
PROGRAM MANAGEMENT
Continuously Raising The Bar
Quality Management Services We Offer :-
• Supplier System Evaluation1. Initial Self Evaluation of Supplier (Best in class Survey)2. Detailed Supplier System audit (SSRS)3. Supplier Rating4. Manufacturing Feasibility Review5. Process audit - Yearly assessment /concern based
• Program Management / Product Realization 1. Monitor APQP timing plan as per agreed time line between supplier and customer2. Review and monitor all APQP elements with pre planned supplier visits.3. Report the progress of Plan Vs Actual to the customers4. Witness production trial run5. PPAP Process6. Run @ Rate Study
Continuously Raising The Bar
Quality Services We Offer :-
• PPAP Document Management 1. Prepare PPAP documents for new part/design change as per AIAG PPAP Manual.2. Incorporate customer specific requirements in PPAP Documentation3. PSW
• Training Services 1. Quality Fundamentals2. Tools and Practices for the Operator3. “Quality Manager” Training4. “Quality Engineer/Technician” expertise5. Quality Systems6. Supplier Quality Tools and Management / Customer Quality
• Supplier Quality Improvement Program 1. PPM reduction.2. Supplier concern based process audits3. Supplier trainings
Continuously Raising The Bar
Methodology
Identifying Long Term Strategic
Partnership
Define Project
Creation of Detailed Work Flows collaboratively & get it approved
Pre Deployment Conference
Execution of Project
Results Delivered & Approved
ROI & Measurable
Results Reporting
Continuously Raising The Bar
Supplier Audits
Audit Schedule
Audit Plan
Audit Management
Audit Reporting
Audit Verification
Continuously Raising The Bar
Supplier Quality Methodology
Continuously Raising The Bar
Few Profiles
Continuously Raising The Bar
Employee Name : Feroz KhanDesignation: Dy. General Manager-SQAQualification: BE (Mechanical)Total work experience of 17.5 years in Quality Assurance function in
Automobile Industry
• Responsible for Supplier Quality Assurance• product development• support to supplier for designing process & its control• continuous improvement in view of customer satisfactions, support assessment & audits.
• Has diverse knowledge and experience in Machining, Grinding, Cold Ring Rolling, Plastic Injection Moulding, Pressure Die Casting, Fabrication, Fail Safe Conveyor Assy. Line, Painting & Assembly process. Has diverse knowledge and experience in Various Automotive Products
• Has a thorough understanding of International quality standards,ISO TS16949 • Worked with leading companies – i. Minda Valeo Security Systems Pvt. Ltd., Pune
(50:50 JV of AKM Group & Valeo, France) ii. Cummins Turbo Technology, Dewas, MPiii. Indian Seamless Metal Tubes Ltd., Ahmednagariv. India Tube Mills & Metal Ind.Ltd, Vikhroli Mumbaiv. Niton Valve Industries Ltd., Mumbai
Continuously Raising The Bar
Employee Name Designation: Dy General Manager - Customer AccountQualification: B.Tech (Mech); M.Tech in Tool DesignTotal work experience of 16years
• Responsible for Single point contact for overseas customers• Cost, Quality & Delivery Performance• Warehouse Management• New Business Development
• Has diverse knowledge and experience in Various Automotive Products • Has a thorough understanding of International Quality Standards & member of
American Society for Quality. • Worked with leading companies – Auto: Hindustan Motors, Cummins Inc, MTAR
IT: InfoTech Enterprises Ltd• A Certified Six Sigma Black Belt professional & Completed 4 Projects • Professional Skills Summary:u 1. Six Sigma Black Belt 2. Project Management 3. Supplier Quality Management 4. Supplier
Selection & Evolution 5. Manufacturing Process Finalization 6. Supplier Process Improvements 7. Capacity Analysis 8. Vendor Development 9. Warehouse Management 10. Supply chain Management for Global Sourcing 11. Scheduling, SAP PP & MM Module 12. Supplier Risk Management
Photograph
Continuously Raising The Bar
Employee Name : Mahesh PawarDesignation: Manager Supplier Quality AssuranceQualification: BE (Mech.), BBA (Material)Total work experience of 15years
• Responsible for Supplier Quality Assurance• product development• support to supplier for designing process & its control• continuous improvement in view of customer satisfactions, support assessment & audits.
• Has diverse knowledge and experience in Machining & Assembly process Has diverse knowledge and experience in Various Automotive Products
• Has a thorough understanding of International quality standards • Worked with leading companies – DANA-Spicer, MAN-FORCE Trucks, M&M etc.• Familiar with Problem Solving Technique’s
Photograph
Continuously Raising The Bar
Employee Name : P.Shanmugasundaram.Designation: Dy. ManagerQualification: B.Tech Total work experience: 10.5years
• Responsible for Supplier Quality Assurance• product development• support to supplier for designing process & its control• continuous improvement in view of customer satisfactions, support assessment & audits.
• Has diverse knowledge and experience in Machining & Assembly process • Has a thorough understanding of International quality standards TS16949• Worked with leading companies –TVS Brakes India, Rane TRW Steering systems• A certified Six sigma green belt professional. Successfully completed 5 projects.
Photograph
Continuously Raising The Bar
Employee Name : Abhinav JoshiDesignation : Dy. Manager - SQAQualification : BE (Production), MS (Manufacturing Mgmt.)Total work experience of 5.5 years in Quality Assurance function
in Automobile Industry
• Responsibilities include part development and PPAP submission, concern resolution and supplier upgradation.
• Experience of carrying out system, process and product audits , for commodities like sheet metal, rubber, plastic and machining.
• Knowledge of ISO/TS 16949:2002 and Automotive Core tools.• Trainer for quality tools and techniques.• Previous work experience with Mahindra & Mahindra Ltd., Automotive Sector, in Quality
Assurance function.
Continuously Raising The Bar
Feroz Khan [email protected] (Deputy General Manager - Quality)
Rammohan Nallanthigal [email protected] (Deputy General Manager – SCM)
Address:Tata AutoComp Systems Ltd.Sr No 280 & 281 Village Maan Tal Mulshi, Hinjewadi Phase II,Pune 411057 (India)Ph : +91 20 66535300 (Board line)
Website: www.tacoscm.com
Contact Us:
Continuously Raising The Bar
Thank You
No part of this presentation may be reproduced, quoted or circulated without prior writtenapproval from Tata AutoComp Systems Ltd.
This presentation may include certain “forward looking statements”, based on currentexpectations, within the meaning of applicable laws and regulations. Actual results maydiffer and the company does not guarantee realization of these statements. TheCompany also disclaims any obligation to revise any forward-looking statements.
www.tacogroup.com
