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©Task Force Tips, Inc 2004
Task Force Tips Handline Upgrade Program
•Upgrade Brings Any Old Style Nozzle Up to Current NFPA Compliance
•Upgrade Adds a New Five YearWarranty to the Nozzle
•Upgrade Provides New Color CodedNylon Shut-Off handle
©Task Force Tips, Inc 2004
Handline Upgrade Package
Handline Upgrade Package ReplacesOld StyleHandlew/New Style
Handline Upgrade Package ReplacesOld Style
Front Endw/New
Style
Manufactured1987
•NFPA #1964 2003 ed.
Flow Compliant•Extended Warranty
• Color Coded Shut-off Handle• Engineered Polymer Components
Updated
©Task Force Tips, Inc 2004
What Can’t Be Upgraded?
20-Year Old Nozzle Upgrades No Longer Available or Economically Feasible
Run Code Nozzle Produced In 198319841985
TFTH - 0 9 8 4 0 5
©Task Force Tips, Inc 2004
Handline Upgrade Choices
HX-100-KITHandline100 psi7 bar
HX-75-KITHandline
75 psi5 bar
HXD-100-KITDual-Pressure
100/55 psi7/4 bar
HXD-75-KITDual-Pressure
75/45 psi5/3 bar
©Task Force Tips, Inc 2004
NFPA #1964 2003 ed.Flow Compliance
HX-75-KIT
HX-100-KIT HXD-100-KIT
HXD-75-KIT
0
20
40
60
80
100
120
0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320
200 400 600 800 1000 1200
FLOW (GPM)
FLOW (LPM)
2
4
6
8
NOZZ
LE P
RES
SURE
(BAR
)
0
20
40
60
80
100
120
0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320
200 400 600 800 1000 1200
FLOW (GPM)
FLOW (LPM)
2
4
6
8NOZZ
LE P
RES
SURE
(BAR
)
0
20
40
60
80
100
120
0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320
200 400 600 800 1000 1200
FLOW (GPM)
FLOW (LPM)
2
4
6
8
NOZZ
LE P
RES
SURE
(BAR
)
0
20
40
60
80
100
120
0 20 40 24060 80 100 120 140 160 180 200 220 260 280 300 320
200 400 600 800 1000 1200
FLOW (GPM)
FLOW (LPM)
2
4
6
8
NOZZ
LE P
RES
SURE
(BAR
)
©Task Force Tips, Inc 2004
Items Included In The Kit
1-Complete Front End1-HX620, Bail Handle. 4-VB243TO Torlon Balls 4-HM770 Springs.2-VT10Y32SS250 Set Screw1-H750 Valve Label1-H630 Cam Screw1-H635 Safety Screw
Colored bailhandle coversare available.
This parts setdoes include ALL Hardware
©Task Force Tips, Inc 2004
Tools Required
Dow #112 lubricantOxyacetylene torch3/32 Allen Wrench7/32 Allen Wrench
©Task Force Tips, Inc 2004
Valve Handle Disassembly Sequence
Heat and remove all screws on the handle assembly using 7/32Allen wrench. The handle can now be removed.
Remove HandleButton Head Screw Cam Screw
©Task Force Tips, Inc 2004
Handle Installation
Insert detent springs and detent balls into the handle lugs. While holding the balls in place, snap the handle into place with the offset holes forward.
Spring
Detent Ball
©Task Force Tips, Inc 2004
Carefully align the groove on the slider with the offset hole in the valve disc and with the offset hole in the valve handle. Install safety or cam screw into offset hole using Loc-tite® on screw threads. Install safety and cam screws untill they touch the bottom of groove in slider, then back out ¾ of a turn. Install button head screw into center hole, using Loc-tite® on screw threads.
Handle Installation
Repeat this process on opposite side of valve. Cycle handle to ensure correct operation.
©Task Force Tips, Inc 2004
Colored Shut Off Handle Cover Kits
•Black (BLK)•Red (RED)
•Orange (ORG)•Yellow (YEL)
•Blue (BLU)•White (WHT)•Green (GRN)
HM625 _ _ _ -Kit
Laser Engraving Available at Additional Cost
©Task Force Tips, Inc 2004
Front End RemovalHeat and remove the set screw found in the middle knurled ring forward of the bail handle using a 3/32 Allen wrench. Un-thread the front end till it separates from the valve.
©Task Force Tips, Inc 2004
Note: Move bail handle to the shut off position. This will expose the front section of the slider. Apply a small amount of grease to the outside of the slider. This will aid in lubricating the slide valve.
Fill Out and Return Enclosed Upgrade Kit Information Card
Record OLD and NEW serial numbers, Contact Information, and Return Card to TFT
©Task Force Tips, Inc 2004
Replacement Front End Installation
Shut off is adjusted by the threads between the valve and the front end of the nozzle.
Apply a small amount of grease to the area behind the threads on the barrel.
©Task Force Tips, Inc 2004
Replacement Front End Installation
While holding the Valve Handle against the stops in the off position, screw the front end into the valve body until contact is made with the valve plug.
Valve Handle Closed
©Task Force Tips, Inc 2004
Replacement Front End Installation
Open handle to on position, screw the front end 1/12 of a turn further to give the valve shut off compression.
Place a small mark on the body of the nozzle
The width of one stripe is 1/12 of a turn.
©Task Force Tips, Inc 2004
Install set screws included in kit. Thread in both set screws until, they bottom out, without applying pressure. In an alternating fashion continue turning in set screws until tight.
Install Set Screws
©Task Force Tips, Inc 2004
Wet Test Procedure
Place valve handle in shut off position. Pour one cup of water in through the coupling. If water drips out of the front of the nozzle, an adjustment needs to be made to the thread connection of the front end and valve.
©Task Force Tips, Inc 2004
Considering New Color Coded Pistol Grips?
TFT’s Color Coded Pistol Grips
Will NOT Fit These Older Version Handline Bodies.
©Task Force Tips, Inc 2004
Colored Pistol Grip Kits
•Black (BLK)•Red (RED)
•Orange (ORG)Yellow (YEL)
•White (WHT)•Blue (BLU)
•Green (GRN)
HM692 _ _ _ -Kit
©Task Force Tips, Inc 2004
For Additional Information
Contact Task Force Tips Customer Service at
1-800-348-2686
or visit
www.tft.com