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TARGET MARKET INDUSTRY
SIKA CAPITAL MARKETS DAY 2017
INDUSTRYWHEN ADHESIVES MAKE CARS LIGHTER AND SAFER
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SikaPower® FOR LIGHTWEIGHT VEHICLES
GLENN JARVIS, SALES MANAGER AUTOMOTIVE EUROPESIKA CAPITAL MARKETS DAY 2017
SIKA AUTOMOTIVE INNOVATIONS IN SEALING, BONDING, REINFORCING AND DAMPING
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Structural Bonding, Mixed Material BondingSikaPower®SikaPower® MBXSikaSeal®Sikaflex® UHM
Crash and VehicleDynamic ReinforcementSikaReinforcer® SikaReinforcer® HSBSikaStructure®
Bonding of ExteriorComponents; Headlamps,Spoilers, MirrorsSikaflex®Sikaflex® ULMSikaForce®Sikasil®
Glass Bonding, General Assembly Sikaflex®SikaTack®
Interior Lamination& BondingSikaMelt®SikaSense®SikaTherm®
Acoustic Systems / Noise,Vibration, Harshness ReductionSikaBaffle®SikaDamp®Sikamid®
Anti-flutter Bonding, Seam SealingSikaflex®SikaSeal®SikaPower®
SikaPower® STRUCTURAL ADHESIVESFOR LIGHTWEIGHT VEHICLE CONSTRUCTION
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Lightweight construction and multi-material design are megatrends in the automotive industry
Adhesive bonding is becoming the supreme joining technology
More safety, less weight, optimum stiffness: SikaPower® enables the body structure to absorb more energy
SikaPower® structuraladhesive for the automotive industry
SikaPower®SALES DEVELOPMENT
6
2013 2014 2015 2016 FC2017
Sales in t
25% ANNUAL AVERAGE GROWTH
15%ESTIMATED
ANNUAL AVERAGE GROWTH
NEXT 3 YEARS
MEGATREND REDUCTION OF CO2 EMISSION – LIGHTWEIGHT DESIGNFROM TRADITIONAL STEEL BODY TO MULTI-MATERIAL DESIGN
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Evolution in vehicle material mix to achieve required lightweightingtargets and reduce CO2
Increased complexity and material diversity requires increased usage and evolutions of SikaPower® structural adhesive technologies
ComplexSteel Design
ALU / Steel Mix Full
Aluminium
CFRP basedBody
Multi Material Design
Traditional Steel Body
Volvo XC90Volkswagen Golf
Jaguar XE
Jaguar F Pace
RangeRover
Audi A8
BMW 7 Series
BMW i3
Alfa 4C
High-strength, epoxy based, toughened adhesives
Implemented in established body shop process:- Absorbing metal forming lubricants- Curing in existing paint oven at 160 - 200°C
Increasing car body stiffness vs. welding by > 15%
Allowing weight reduction by reducing sheet thickness lower fuel consumption / CO2 emission
Improved durability and corrosion resistance
SikaPower® – STRUCTURAL ADHESIVES FOR CAR BODY JOININGINCREASE STRENGTH/STIFFNESS OF CONVENTIONAL STEEL BODY
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BENEFIT: Improving crash safety, bond-line
read through, weight reduction
CHALLENGE: Lightweight materials and design
required specialized application technology and new generation adhesives for Zn-Mg steels
SOLUTION: High-strength bonding, SikaPower® 35 kg weight savings 3 Specific SikaPower® products for
bonding all different steel types 150 meter linear application
KEY PROJECTVW GOLF – STEEL BODY
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Newer adhesive grades optimized for aluminumwhich is much lighter than steel but weaker and not weldable
Enabling additional weight reduction
Improved crash performance
Preventing galvanic corrosion aluminum-steel
Usage up to > 200 meter seam length
ALUMINUM AND STEEL-ALUMINUM MIXSTRUCTURAL ADHESIVES FOR CAR BODY JOINING
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With Sika technology 420 kg weight saving compared to previous model
161 meters of SikaPower® per car applied to increase structural stiffness and supplement self piercing rivets in fatigue
Specially developed version SikaPower® for use with various aluminum alloys including recycled grades
KEY PROJECTRANGE ROVER – FULL ALUMINUM BODY
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MULTI-MATERIAL DESIGN WITH COMPOSITES / CFRPSTRUCTURAL ADHESIVES FOR CAR BODY JOINING
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Latest generation enables multi-material joining of various metals and composites such as carbon fiber reinforced plastics CFRP
Mastered challenge: With conventional adhesives different thermal material expansions during oven curing lead to joint failure, part distortion, and residual tensions
Prevented through in-house developed and produced new toughened polymer technology
Different thermal expansion (∆𝛼) of steel / aluminum / CFRP in oven curing at 180°C:
CFRP
SteelAluminum
No expansion
1.9 mm/m
3.6 mm/m
KEY PROJECTBMW 7 SERIES – MULTI-MATERIAL BODY
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APPLICATION HIGHLIGHT:Mixed material bonding; steel – CFRP – aluminum
CHALLENGE: Solving the effect of high forces in bond lines due to different thermal expansions of metals and CFRP
SOLUTION:
Crash-resistant SikaPower® MBXadhesive resulting in 130 kgweight reduction over previous model. 150 meters of bond line between various substrates
FUTURE NEEDSLIGHTWEIGHTING CONTINUOUS DEVELOPMENT
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CO2 emissions targets and legislation set to continue to drive demand for reducing vehicle weight
Weight reduction targets will require more innovative structural joining and adhesive solutions
Electrical and hybrid vehicles will become increasingly important to drive down overall emissions giving new opportunities for SikaPower® structural adhesives and complimentary Sika Technologies
CO2 emissions target worldwide
US
ChinaJapanEU80
120
160
200
240
280
2000 2010 2020
Grams CO2 per kilometer, normalized to NEDCSource: ICCT (International Council on Clean Transport)
ELECTRIC VEHICLES – THE NEXT GROWTH DRIVER FOR SIKA
MORTEN MUSCHAK, HEAD TOOLING AND COMPOSITESSIKA CAPITAL MARKETS DAY 2017
SIKA AUTOMOTIVE INNOVATIONS DRIVE INCREASE IN VEHICLE CONTENT
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(CHF)
TESLA MODELS X, SCONTENT: > CHF 70
JAGUAR XFCONTENT: > CHF 100
TATA RANGE ROVERCONTENT: > CHF 100
AVERAGE VEHICLE CONTENT
4.855.15
5.576.19
6.757.36
7.94
8.69
2015 2016 2017FC 2018FC 2019FC 2020FC 2021FC 2022FC
Sales Content per Vehicle
VW PASSAT CONTENT: > CHF 80
PSA 3008, 308, 5008CONTENT: > CHF 70
AUDI A3, A4, A5CONTENT: > CHF 40
MERCEDES S-CLASSCONTENT: > CHF 60
VW GOLF 7, E-GOLFCONTENT: > CHF 40
In 2017 less than 1% of cars produced are Electrical Vehicles (PHEV and BEV)
Studies expect the number of EV to grow to 10-15 million cars by 2025 (8-12% of car production)
Strict emission regulations, government incentives and investment in the charging infrastructure will drive the change towards e-mobility Chinese government strongly pushing for e-mobility The diesel-gate will accelerate the process in Europe
Cost parity between ICE and EV is expected between 2023 and 2025. Cost reductions for the battery packs, lower maintenance and fuel cost will drive that process
ELECTRIC VEHICLES - A GAME CHANGER FOR AUTOMOTIVEUNTIL 2025 THE PRODUCTION OF EV WILL INCREASE TO 10-15 MN
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0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
2016 2020 2022 2025
Electric vehicle sales in mn units
Europe US China ROWFigures: Estimation Sika
Electric vehicles have lower mechanical but higher electronic complexity
The complexity of the powertrain will reduce
The content of electronic parts will sharply increase
New electronic suppliers will deliver more than half of value (Panasonic, LG, BYD, etc.)
Batteries account for the biggest part in EV value with suppliers concentrated in Asia (Japan, Korea, China)
ELECTRIC VEHICLES - A GAME CHANGER FOR AUTOMOTIVECONTENT OF ELECTRONIC PARTS WILL INCREASE
19
0
20
40
60
80
100
120
140
ICE EV
Value content ICE vs EV in %
OEM Trad. SupplierElectrical supplier Battery
POTENTIAL OF 20% MORE SIKA SOLUTIONS IN ELECTRIC VEHICLES SIKA
E-platforms require lightweight construction
Unique body structures require refined reinforcement solutions to ensure crash performance
Comprehensive acoustic solutions to dampen road and wind noise
Specific reinforcement for protection of battery box is required
Battery cells and modules require assembly, sealing and thermal management technology to prevent degraded performance
Relays, control modules, and sensors require potting, insulation, and encapsulation
ELECTRIC VEHICLES – WHAT DOES THAT MEAN FOR SIKA?ESTABLISHED SIKA APPLICATIONS AND NEW OPPORTUNITIES
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TESLA MODEL “S” AND “X”, MODEL 3 COMINGMEGATRENDS – ELECTRICAL AND HYBRID VEHICLES, SAFETY
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ACOUSTIC SYSTEMS
SikaBaffle® over 100 parts to block noise transmission, moisture, and dust
ACOUSTIC SYSTEMS
SikaDamp® over 200 parts per vehicle for structure-borne lightweight damping. 60% weight saving over competitive solution
REINFORCER SYSTEMS
SikaReinforcer® 16 parts to minimize roof crush, side impact and body stiffness performance
DIRECT GLAZING
Sikaflex® urethane adhesive for bonding front, rear and quarter glass on Models S and X
APPLICATION HIGHLIGHT: Structural inserts
CHALLENGE: Achieve superior crash performance and body stiffness with unique “falcon wing” door layout
SOLUTION: SikaReinforcer® structural inserts in 8 locations
Model “S”
Model “X”
Model “3”
VW E-GOLF 7 – SIDE CRASH APPLICATIONMEGATRENDS – ELECTRICAL AND HYBRID VEHICLES, SAFETY
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ASSEMBLY ADHESIVES
Sikaflex® plus SikaBooster® accelerated system for glass bonding
Sikaflex®-ULM for DVD bonding
REINFORCERS & ACOUSTICS
SikaReinforcer® plus High-strength Bonding Side Crash Safety
SikaBaffle® - 36 baffles
LAMINATION ADHESIVES
SikaMelt® interior door panels
BODY SHOP ADHESIVES
SikaPower®- 145 meter bondline steel to steel
VW GOLF VEHICLE FAMILY
E-Golf uses more than 30 Sika Products!
APPLICATION HIGHLIGHTS: Improving crash safety, bond-line read through, weight reduction
CHALLENGE: Lightweight materials and “E” Design required specialized application technology
SOLUTION: High Strength Bonding, SikaPower®, and Sikaflex® ULM contribute to safety, and 35 kg weight savings
ELECTRIC VEHICLES - A GAME CHANGER FOR AUTOMOTIVEELECTRICAL POTTING AND THERMAL MANAGEMENT
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Electric vehicles require significantly more electronic parts than traditional ICE cars
All these parts need electrical encapsulating material often with additional requirements
Thermal management plays an important role
Typical additional devices in an EV that require Sika solutions are: E-engine (stator) Battery module and pack Onboard charging module and portable
charger DC/DC and DC/AC converters, etc.
Consequently Sika will concentrate on this growing application field
0
200
400
600
ICE EV
Electronic content in %
ELECTRIC VEHICLES - A GAME CHANGER FOR AUTOMOTIVEBATTERY TECHNOLOGY WILL BECOME A MAJOR COMPETITIVE FACTOR
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A key performance aspect is an efficient temperature management:
High energy density batteries (battery packs)
Fast charging systems with high current flow
Uniform dissipation of generated heat (thermal conductive materials/gap filler, etc.)
Forced cooling (cooling rods or plates bonded to the batteries)
Portable charger cable
Onboard Charger
E-VEHICLES CHINA MEGATRENDS – ELECTRICAL AND HYBRID VEHICLESJMC MOTORS E100,E200,E300, SGMW BAOJUN E100, BYD E-BUS K7,8,9
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BATTERY SYSTEM
SikaAxson 2C PUover 1 kg per e-car.Assembly and thermal management of lithium battery modules.
BATTERY DATA COLLECTOR
SikaAxson 2C PU1.8 kg per e-vehicle.Dielectric potting (flame retarding and semi-rigid).
E-MOTOR
SikaAxson 2C Epoxy3 kg per e-vehicle.New epoxy potting product with highest thermal conductivity.
ON BOARD CHARGER (OBC)
SikaAxson 2C PU150 g per e-car.New PU potting product with highest thermal conductivity.
APPLICATION HIGHLIGHTS: Battery system, On Board Charger (OBC)Battery data collector, E-motor
CHALLENGE: High technical requirements, i.e. high temperature resistance and high thermal conductivity
SOLUTION: SikaAxson 2C PU and epoxy
E-BUSES CHINA MEGATRENDS – ELECTRICAL AND HYBRID VEHICLESFIRE PROTECTION AND GENERAL SEALING AND BONDING FOR THE BATTERY SYSTEM
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BATTERY BOX SEALING
Sikaflex®, SikaSil®, SikaPower®For fast curing, chemical and corrosion protection, weight reduction.
BATTERY HOUSE
Sika® Unitherm® PlatinumFire protection of the battery house.
NMC – BATTERY CELLSika® Pyroplast® Wood TFire protection between the battery cells.
BATTERY BOX BONDING
SikaMelt®, Sikaflex®For fast assembly and fire protection.
APPLICATION HIGHLIGHTS: Electric busses: Bonding, sealing and fire protection of the battery system
CHALLENGE: High technical requirements, i.e. fast curing, high thermal resistance
SOLUTION: Sikaflex®, SikaSil®, SikaPower®, SikaMelt®, Sika® Pyroplast®, Sika® Unitherm® Platinium
New and additional reinforcement solutions
Enhanced acoustic solutions
Structural bonding
5-7 x more electrical potting solutions than traditional cars
Adhesives and gap filling solutions with high thermal conductivity for the battery system
Fire protection systems for the battery housings
ELECTRIC VEHICLES – THE NEXT GROWTH DRIVER FOR SIKASUMMARY: SPECIFIC NEEDS OF E-VEHICLES MET BY SIKA SOLUTIONS
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Potential of 20% more Sika solutions in electric vehicles
SMART CURING IN ADHESIVE TECHNOLOGIES
THOMAS HASLER, HEAD INDUSTRY AND AUTOMOTIVESIKA CAPITAL MARKETS DAY 2017
STRUCTURAL BONDING MARKETMEGATRENDS IN THE MARKET
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KEY MARKET DRIVERS KEY MARKET NEEDS
Increased use of composite materials requires high strength bonding
Bonding replaces welding and fasteners to increase output and optimize cost
Use of mixed materials for weight and performance
Increase in manufacturing process efficiency
Total cost reduction(material/process)
Versatile/Customizable manufacturing processes
SIKA DRIVES INNOVATIONWITH SMART CURING SOLUTIONS
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Unsurpassed process efficiency for composite panel lamination
SikaForce® 3-Component
Eliminating fixture time for structural assembly bonding
Curing on Demand
Two innovations focused on the market’s number one priority:Best in Class Process Optimization
SikaForce®3-C INDIVIDUAL TUNING OF CURE SPEED
Composite panels deliver unparalleled performance:
Fire performance, insulation, weight, and strength
For use in:
Modern construction of warehouses, offices, and public buildings
Transportation by road, rail, marine, and recreational vehicles
Panel manufacturers have unique needs:
Optimization of process speed
Compensation for production climate
Reduction of ‘work in progress’
COMPOSITE PANELS MARKET DRIVEN BY PERFORMANCE
32
SikaForce® 3-COMPONENT SYSTEMFIRST TO MARKET SOLUTION
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3 adhesive components Combined in variable mix ratios Allowing custom tuning of the process speed Suitable for automatic and manual
application equipment
Allows customers to adjust speed along a continuous range
PRODUCTION PROCESS
SikaForce® 3-COMPONENT SYSTEMPRODUCTIVITY AND VERSATILITY
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Composite panels are built up with multiple process steps and bonding layers
Total panel must be assembled before final pressing
Traditional adhesives are limited to a fixed cure time leading to a long press time
SikaForce® 3-Component allows:
Real time adjustment of cure speed
Tuning of cure speed for each successive layer
Shortest possible press timeProduction time reduced from 90 minutes to 60 minutes
SikaForce® 3-COMPONENT SYSTEMDELIVERS UNIQUE VALUE TO CUSTOMERS
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30% FASTER production speed compared to conventional adhesive solutions
OPTIMAL PRODUCTION CAPACITY and simple compensation for temperature variation
10% LIGHTER weight adhesive with high structural strength
SIMPLE AND EASY ADOPTION of thetechnology for customers - commercially available application equipment
Project DescriptionCommercial vehicle trailer body manufacturer in Sweden
SikaForce®-7712 3-Component Polyurethane adhesive system
APPLICATION EXAMPLETRANSPORTATION
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Project DescriptionBuilding panel manufacturer with production plants in 4 countries
SikaForce®-7742 3-Component Polyurethane adhesive system
APPLICATION EXAMPLEBUILDING AND CONSTRUCTION
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Bonding technology prevalent in Europe and growing in emerging markets
Sika is well placed to capitalize on potential in all market segments
Early adopter customers already on board in truck-trailer and building panels markets
Rollout in progress on a key account basis with process specialists
HIGH POTENTIAL IN COMPOSITE PANEL BONDING
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20% TRANSPORTATION
60% BUILDING & CONSTRUCTION
20% HIGH PERFORMANCE
COMPOSITES
Addressable market in excess of CHF 500 million
Sources: IAL Consultants, Evalueserve & Sinotrust reports, Sika database
CURING ON DEMANDTHE NEXT REVOLUTION IN ADHESIVE TECHNOLOGY
CURING ON DEMANDREVOLUTIONARY ADHESIVE CURING TECHNOLOGY
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Curing pattern of conventional structural adhesives
Curing pattern of conventional structural adhesives
The bonding process with structural adhesives consists of three phases:
Process Window: Working time within the adhesive must be processed
Fixture Time: Adhesive requires time to reach certain handling strength
Service Life: Adhesive has fully cured and bonded parts can withstand loads
CURING ON DEMANDREVOLUTIONARY ADHESIVE CURING TECHNOLOGY
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Curing pattern of conventional structural adhesives
Groundbreaking curing technology designed for structural adhesives.
The cure mechanism enables Sika to formulate extremely fast curing adhesives with customizable working and curing times.
Unmatched snap cure effect to reduce fixture times
Variability in working and open times (short > long)
Unique intellectual property of Sika
CURING ON DEMANDREVOLUTIONARY ADHESIVE CURING TECHNOLOGY
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PROCESS EFFICIENCYup to 75% fixture time savings
with snap curing pattern
EASILY CUSTOMIZED open time tuned to customer needs
COST REDUCTIONWork in progress, production speed, space reduction based on elimination of wasted fixture time
Sika already has excellent access to the market through existing customer groups (e.g. automotive, commercial vehicles, marine, wind energy)
Fast growing, global megatrend – automation, enabled by Sika’s leading curing technology
Improvement in process efficiency is a relevant buying factor in the majority of the market
With continuous innovations Sika strengthens its position within the structural bonding market
CURING ON DEMANDLARGE ADDRESSABLE MARKET - PERFORMANCE DRIVEN
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Addressable market of CHF 2 billion
THANK YOU FOR YOUR ATTENTION