Tango Asset Management Capabilities Presentation

1. Desktop & Web Architecture

2. Equipment Management

3. Condition Management

4. Data Mining

5. Parameter Trending & Rounds Logging using a PDA

6. Test & Inspection Task Management

7. Implementation

Problem

For every critical machine there are:

• Multiple condition assessment technologies

• Hundreds of design and maintenance documents

• Multiple repair and overhaul failure and repair reports

• Multiple installations at various locations

To Increase reliability the plant must measure it

• Mean Time Between Failure MTBF

• Root Cause of Failure

• Cost of Failure

• Inventory of Condition Problems

• Equipment Life Cycle History

• Location History

Mission

Integrate, communicate, and analyze

PLANT RELIABILITY INFORMATION

from multiple plant condition, repair, overhaul, installation, and inspection data sources

Tango Equipment Life Cycle Functions

IsEquipment

RepairPractical?

Scrap

NO

YES

EquipmentFailure

EquipmentRemoved From

Service

EquipmentSent ForRepair

ShopShips

Equipment

ShopRepairs

Equipment

YES

NO

Plant Receives

Equipment

Repair QuoteApproved?

EquipmentPurchased

Calculate MTBF

Cost of Failure

Failure Root Cause

Failure Progression Copyright 24/7 Systems, Inc. 2002

Stores

Inspections & Data Logging

Task Sheet

ManagementCondition Assessment

EquipmentInstallation

In Place

Maintenance

Desktop & Web Software Capabilities

Tango DB on Plant

Web Server

Tango Web Services

Plant Intranet

Reports Via Web Browser

Desktop Tango

Administrative Users Desktop

Software

Repair Shop 1

Repair Shop 2

E-mail File Transfer

Plant LAN

Reports and work check-off via TANGO

web browser

No local software

TANGO Web Reports User

Industrial Plant

Service Shop

TANGO Software User

Web-hosted TANGO Dbase

Internet Server Farm

Complete TANGO

functionality

Web Reports & Check-off

only

TANGO Web Service: Basic Level

Secure & reliableweb server

Reports and work check-off via TANGO

web browser

No local software needed

TANGO Web Reports User

Industrial Plant

Service Shops

Our Shop, with TANGO Software

TANGO SoftwareUser (Contractor?)

TANGO installed on desktop(s)

All history, tracking, and status functions

available

Preferred Partner

Web-hosted TANGO Dbase

Internet Server Farm

Plant Server

TANGO Shopform via e-mail ??

TANGO Web Service: Enhanced Level

Secure & reliableweb server

1. Integrate information from multiple PDM technologies

2. Facilitate communication of condition information

3. Allow better planning and prioritization of overhaul work

4. Maintain a history of condition results

Condition Management

Vibration

Tango | Condition Manager ProgramIntegrate, Organize, and Communicate Predictive Maintenance

Results

Tango | Integrated Condition Report

Pie chart quickly shows how many assets in a user’s area are in states of problem severity

Color coded list shows most severe problems at top of the list

Findings from multiple condition monitoring technologies are shown for each asset component

Work Order Status shows if work has been initiated by each Condition Entry

Case Closure shows that work has been completed and is ready for condition confirmation

Navigate from Integrated Condition Monitoring Warnings to more detailed reports 

Double Clicking on Component opens the Tree for fast access to Location, Equipment, and Condition History Reports

Double Clicking on Severity opens the Technology Status Reports

Clicking on Paper Clip opens Linked Documents such as Analyst’s Technical Report

Equipment Management• Inventory of Locations• Inventory of Equipment• Design Data of Equipment• Installation, Repair, and Failure record of

Equipment• Linked Documents• Installation, Repair, and Failure record of Location• Reliability Reports and Analysis• Out for Repair• Spares• Search for Equipment

Tango | Equipment History Report

Click on the line to unfold equipment design data.

Click to provide purchase and design warranty details.

Click to view repair shop report.

Click on the line to unfold location and cause of failure information.

Click paper clip icon to view design attachments.

Drawings Service bulletins Manuals

Tango | Location History Report

Click to unfold equipment design information

Linked DocumentsTango allows the linking of Plant documents

to Tango Reports for: Document1. Design manuals,

Drawings, Service Bulletins

2. Repair Shop Overhaul3. Location Information:

Procedures & Checklist4. Condition Data: Trends,

Thermography Images, Oil Reports

Linked to Tango Report

1. Equipment Design & Equipment History Report

2. Equipment Repair & Equipment History Report

3. Location History Report

4. Technology Status Report

2/11/2003Copyright 24/7 Systems, Inc, 2002 1

Industrial Motor Life Cycle Path

IsMotor Repair

Practical?

Scrap

NO

YES

MotorInstallation

MotorFailure

MotorRemoved From

Service

MotorSent ForRepair

ShopShipsMotor

ShopRepairsMotor

YES

NO

Plant Receives

Motor

Buy Replacement?

(New ID)

Stores

For everyBlue Box event

TANGOprovides practical

Motor Management tools

®

Repair QuoteApproved?

MotorPurchased

Calculate MTBF

Cost of Failure Failure Root Cause

Failure Progression

Data Mining

The Developers of Tango cannot develop reports which answer every question a user may have.

Data Mining was developed to allow users to investigate their data and interact with it to provide answers and solutions unique to the plant and user.

What Exactly is Data Mining?A way of finding relationships and patterns in data

Examples:MTBF by Equipment and Location

High cost equipment and Locations

Cause of failure for equipment and locations

Failures by design, vendor, equipment type

You can’t improve what you can’t measure!

Standard Data Mining Tools

• Tango’s Data Mining uses OLAP to provide a standardized Data Mining database

• Many commercial Data Mining tools exist for operators on OLAP databases

Parameter Trending and Rounds Logging

• Define for any component any type of measurement

TemperaturePressureFlowResistance

• Allow the entry of measurement data through the keyboard or PDA

• Allow the assembly of multiple assets/components into a route for collection by the PDA

Rounds Logging of Parameters & Observations

•Measurements

•Gauge Readings

•Observations

•Barcode Point ID

Test and Inspection Task Management

• Many plant tasks require the completion of an inspection or test document to record results and preserve a record of the inspection.– Breaker Testing– Crane Inspection– Transmitter calibration– Thickness testing– SRV Inspection / Test– Validation of PDM Surveys by component – Validation of Lubrication by component

Test and Inspection Task Management Contd.

• The Plant CMMS typically will not handle the management of these task documents. Often the plant tracks these items in home grown systems.

• Tango allows the definition of a Test / Inspection task, its interval, Next / Last Performance date and an Excel spreadsheet to be completed for the task.