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4357 – D Park Drive Norcross, Ga. 30093 USA Phone (770)-279-7733 FAX (770)-279-7729 E-MAIL [email protected] TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL AUG 2006

TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL...STEP 9.) Inspect the harness/container system according to the manufacturer’s instructions. Inspect the control line guide rings

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Page 1: TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL...STEP 9.) Inspect the harness/container system according to the manufacturer’s instructions. Inspect the control line guide rings

4357 – D Park DriveNorcross, Ga. 30093 USA

Phone (770)-279-7733FAX (770)-279-7729E-MAIL [email protected]

TANDEM 425 AND 525 MAIN AND

RESERVE OWNER'S MANUAL

AUG 2006

Page 2: TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL...STEP 9.) Inspect the harness/container system according to the manufacturer’s instructions. Inspect the control line guide rings

FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 2

1. TRAINING AND/OR EXPERIENCE ARE REQUIRED TO LOWER THE RISK OFSERIOUS INJURY OR DEATH.

NEVER USE THIS EQUIPMENT UNLESS YOU HAVE:

A. READ THIS WARNING LABEL AND COMPLETED A "CONTROLLEDPROGRAM OF INSTRUCTION" IN THE USE OF THIS PARACHUTEASSEMBLY.

--OR-

B. READ THIS WARNING LABEL AND ALL APPROPRIATE OWNER/FLIGHT

MANUALS, PACKING INSTRUCTIONS AND COMPLETED AT LEAST 500RAMAIR PARACHUTE JUMPS.

2. LOWER THE RISK OF DEATH, SERIOUS INJURY, CANOPY DAMAGE ANDHARD OPENINGS BY NEVER EXCEEDING THE LIMITS SHOWN BELOW:

MAXIMUM DEPLOYMENT SPEED 150 KNOTS

MAXIMUM GROSS WEIGHT(JUMPER + CLOTHING + EQUIPMENT) 500 POUNDS

MODEL:

SERIAL NUMBER:

DATE OF MANUFACTURE:

THIS PARACHUTE IS LIMITED TO PERSONS UP TO 227KG 500 LBS.FULLY EQUIPPED, AND UP TO 150 KNOTS.

!!!THE USER ASSUMES ALL RISKS!!!

PARACHUTE SYSTEMS SOMETIMES FAIL, CAUSING DEATH

AND SERIOUS INJURY REGARDLESS OF HOW THEY ARE

MAINTAINED, PACKED , DEPLOYED OR OPERATED.

MANUFACTURED BY

FLIGHT CONCEPTS INTERNATIONAL

4357 -D Park Dr. Norcross, Ga. 30093 USA 770-279-7733

REMOVAL OF THIS LABEL VOIDS ALL WARRANTIES &CERTIFICATIONS

Page 3: TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL...STEP 9.) Inspect the harness/container system according to the manufacturer’s instructions. Inspect the control line guide rings

FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 3

1. TRAINING AND/OR EXPERIENCE ARE REQUIRED TO LOWER THE RISK OFSERIOUS INJURY OR DEATH.

NEVER USE THIS EQUIPMENT UNLESS YOU HAVE:

A. READ THIS WARNING LABEL AND COMPLETED A "CONTROLLEDPROGRAM OF INSTRUCTION" IN THE USE OF THIS PARACHUTEASSEMBLY.

--OR-

B. READ THIS WARNING LABEL AND ALL APPROPRIATE OWNER/FLIGHT

MANUALS, PACKING INSTRUCTIONS AND COMPLETED AT LEAST 500RAMAIR PARACHUTE JUMPS.

2. LOWER THE RISK OF DEATH, SERIOUS INJURY, CANOPY DAMAGE ANDHARD OPENINGS BY NEVER EXCEEDING THE LIMITS SHOWN BELOW:

MAXIMUM DEPLOYMENT SPEED 150 KNOTS

MAXIMUM GROSS WEIGHT(JUMPER + CLOTHING + EQUIPMENT) 500 POUNDS

MODEL:

SERIAL NUMBER:

DATE OF MANUFACTURE:

APPROVED UNDER TSO C23c FOR CATEGORY “B” THISPARACHUTE IS LIMITED TO PERSONS UP TO 227KG 500 LBS

FULLY EQUIPPED, AND UP TO 150 KNOTS.

!!!THE USER ASSUMES ALL RISKS!!!PARACHUTE SYSTEMS SOMETIMES FAIL, CAUSING DEATH AND SERIOUS

INJURY REGARDLESS OF HOW THEY ARE MAINTAINED, PACKED

DEPLOYED OR OPERATED.

MANUFACTURED BY

FLIGHT CONCEPTS INTERNATIONAL4357 -D Park Dr.

Norcross, Ga. 30093 USA 770-279-7733 REMOVAL OF THIS LABEL VOIDS ALL WARRANTIES &CERTIFICATIONS

Page 4: TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL...STEP 9.) Inspect the harness/container system according to the manufacturer’s instructions. Inspect the control line guide rings

FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 4

TABLE OF CONTENTS

Title Page 1Data/Warning Panel 2Data/Warning Panel 3Contents 4About this Manual 5Policy Statement 5Parts List 5Statement of Compliance 5Revision List 6Inspection Instructions 7Specifications 10Trim Specifications 11Canopy Assembly Instructions 12Toggle Assembly Instructions 14Packing Instructions 15Repair Instructions and Limitations 21List of Materials and Replacement Parts 22Operating Instructions and Limitations 23Canopy Care and Maintenance 25Warning - Disclaimer 26

Page 5: TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL...STEP 9.) Inspect the harness/container system according to the manufacturer’s instructions. Inspect the control line guide rings

FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 5

ABOUT THIS MANUALPlease read this manual thoroughly before assembling, packing, andusing your Flight Concepts International, Inc. MAIN OR RESERVEcanopy. This manual will provide you with important information that willhelp you better use this product.

POLICY STATEMENTFlight Concepts International Inc. may change any of theannouncements, information, policies, rules, or procedures set forth inthis manual. This manual is updated as revisions occur and may notalways reflect new or modified procedures and information. Statementsin this manual may not be regarded in the nature of binding obligationson the manufacturer or the seller.

PARTS LIST FOR THE FLIGHT CONCEPTSINTERNATIONAL, INC. MAIN OR RESERVE

Each Flight Concepts, Inc. MAIN OR RESERVE Canopy includes thefollowing components:

One (1) Canopy with suspension and control lines.

One (1) Slider.

Four (4) connector links (#5 Stainless-steel French Maillon Rapide).

One (1) copy of the Flight Concepts MAIN AND RESERVE Canopy

Owner's Manual.

STATEMENT OF COMPLIANCEThe policies in this manual comply with the Federal AviationAdministration’s Regulation, Part 21.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 6

REVISION LISTFirst Edition: March 1994

Second Edition: Aug 2006

The 2006 Revision Supersedes All Previous Editions.

This is the first publication of this manual, there are no revisions.

This owner's manual and/or the packing instructions may be revised fromtime to time by Flight Concepts International, Inc. without notice. Productowners should contact Flight Concepts International, Inc. periodically toinsure the currency of this publication.

It is the intention of Flight Concepts International, Inc. to aid in theeducation of skydivers and the general public about safe parachutingpractices. Therefore, this manual may be reproduced in whole, or in partby anyone wishing to do so.

Flight Concepts International, Inc. welcomes all comments about thismanual, as they will help us to make future editions more complete andeasier to use. Please put your suggestions in writing and send them to:

Flight Concepts International, Inc.4357 -D Park Dr.Norcross, Ga. 30093 USAPh. 770-279-7733Fax 770-279-7729E-mail [email protected]

Page 7: TANDEM 425 AND 525 MAIN AND RESERVE OWNER'S MANUAL...STEP 9.) Inspect the harness/container system according to the manufacturer’s instructions. Inspect the control line guide rings

FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 7

INSPECTION INSTRUCTIONS

NOTE: THE INSPECTION OF A FLIGHT CONCEPTSINTERNATIONAL, INC. MAIN OR RESERVE CANOPYPRIOR TO BEING ASSEMBLED INTO A PARACHUTEHARNESS/CONTAINER SYSTEM, OR DURING THEREPACK CYCLE CAN ONLY BE DONE BY THEMANUFACTURER OR AN FAA CERTIFIED SENIOR ORMASTER PARACHUTE RIGGER or EQUAVLENT.ADDITIONALLY, TO INSURE THE CORRECTNESS OFTHE INSPECTION PROCEDURE, THESE INSPECTIONINSTRUCTIONS MUST BE FOLLOWED EXACTLY.

DO NOT USE ANY TYPE OF CLAMPS TO TEST, PACK ORMAINTAIN THIS PARACHUTE SYSTEM. PLACING CLAMPSON PARACHUTES IS DETRIMENTAL TO THE PARACHUTEFABRIC. THE ACCEPTABLE PRACTICE FOR TESTINGFABRIC IS THE THUMB TEST. THIS TEST CAN ALSO BEACCOMPLISHED BY GRASPING THE FABRIC IN EACH HANDAND SNAPPING OR POPPING THE FABRIC VIGOROUSLY

STEP 1.) Insure that all of the correct parts were received bychecking the parts list.

STEP 2.) Prior to assembly, visually inspect each topskin andbottomskin panel for any defects, rips, stains, or any other damage to thecanopy or its seams. If the canopy is being inspected after adeployment, be sure to inspect each panel very carefully for any possibledamage that may have occurred during use.

STEP 3.) Visually inspect each rib. Start at the leading edge andmove to the trailing edge by looking inside each half cell. Inspect for anysign of defects, rips, stains, or any other damage to canopy or its seams.

STEP 4.) Visually inspect each cascade (finger-trapped lineconnection) to insure that they have been stitched correctly. Insure thatall of the suspension lines are looped tightly onto the attachment pointtapes on the bottomskin of the canopy. If a suspension line is not loopedtightly, lightly pull the line away from the line attachment loop to tightenthe knot around the line attachment point.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 8

STEP 5.) Inspect the MAIN OR RESERVE slider for correctinstallation. (See Figure 1.) NOTE: The reinforcement tape should facethe canopy and there should not be any type of hole in this slider what soever.

Figure 1.(Top view of MAIN OR RESERVE slider)

If the canopy is being inspected after a deployment, be sure to inspectthe slider carefully for any damage, particularly around the inner surfaceof the grommets and the reinforcing tapes immediately around thegrommets.

STEP 6.) Inspect the connector links, they should be #5 stainlesssteel "Maillon Rapide" French links. The safe working load imprinted onthe link should be 450 KG. Look for burrs, nicks or any other abnormalitythat may indicate a flaw in the link. If you find any type of burr, it can beremoved with fine emery cloth. WARNING! Do not use substitute links.

STEP 7.) Anchor all four connector links to the same point. Pulltension on the lines to perform a trim check according to the trimspecifications chart for the particular canopy model. (See “TrimSpecifications” in this manual)

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 9

STEP 8.) Inspect the suspension lines and the control lines for propercontinuity. Look for any frayed or damaged areas. If the canopy is beinginspected after a deployment, be sure to inspect the lines carefully forany damage, particularly around the connector links. Each line groupmust be routed to its connector link without any twists, and withoutpassing under, around, or through any other line group.

STEP 9.) Inspect the harness/container system according to themanufacturer’s instructions. Inspect the control line guide rings on theback of the MAIN OR RESERVE rear risers, to insure smoothness, andto look for cracks or burrs.

NOTE: To assure the proper trim when the brakes are set, measurethe distance from the fold at the top of the MAIN or RESERVE rear riserto the control line guide ring. The ring must be attached 4" below the foldand on the back of each rear riser. This is a P.I.A. (Parachute IndustryAssociation) standard. If the ring is attached at a different measurement,the break setting of the MAIN or RESERVE canopy must be modified toinsure correct canopy trim is maintained. (Contact Flight ConceptsInternational, Inc. for additional instructions)

The MAIN or RESERVE inspection process is now complete, the canopymay be assembled on to a harness/container system if no problemswere discovered.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 10

FLIGHT CONCEPTS, INC. CANOPY SPECIFICATIONSAND PERFORMANCE DATA

MODEL FCI-T-425 FCI-T-525

SIZE (SQ. FT.) 425 SQ. FT. 500 SQ. FT.MRMSW (LB.)* 450 LBS. 500 LBS.SPAN (FT.) 30.75 FT. 37.05 FT.CHORD (FT.) 13.7 FT. 13.7 FT.WEIGHT (LB.) 17 LBS. 21 LBS.ESTIMATED PACKVOLUME (in3) ** 900 CU. IN. 1100 CU. IN

The Flight Concepts International, Inc. RESERVE canopymeets or exceeds all of the tests specified by SAE AerospaceStandard 8015-A, and are approved for Category “B” under theFAA TSO C-23c. (For additional information about thesestandards contact Flight Concepts International, Inc)

* Manufacturer’s Recommended Maximum Suspended Weight(defined as: Jumper + Clothing + Equipment) jumping in nearperfect conditions.

** With 1500 Micro line.

The fabric type for all Reserves is: F-111 (1.1 oz Nylon Ripstop,0-3 CFM)The line type for all Reserves is: l500lb. Micro LineThe fabric type for all Mains is: Zero Prosity and F-111 (1.1 ozNylon Ripstop, 0-3 CFM)There is a line chose for Main Canopies l500 lb. Micro Line or525 lb. Dacron

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 11

TRIM SPECIFICATIONS (in inches)

MODEL FCI-T-425 FCI-T-425

TOTAL "A" LINE LENGTH 185 in. 231 in.A TO B 3.5 in. 4.0 in.A TO C 12.0 in. 11.25 in.A TO D 25.25 in. 23.5 in.A TO TAIL No.# 1 & 6 w/Brakes set 31.0 in. 20.0 in.

A TO TAIL No.# 2 & 4 w/Brakes set 25.75. in. 15.0 in.

A TO TAIL No.# 3 & 5 w/Brakes set 13.0 in. 8.0 in.

The line differential specifications in this chart are given under thecondition that all four connector links are anchored at the same point,and that the control line guide rings on the MAIN or RESERVE rearrisers are 4" below the upper fold at the end of the riser.

These dimensions can be verified (See Figure 1.) by placing the "B","C", and "D" line groups, and the control lines on top of the "A" linegroup.

The steering lines on the tail will have three different dimensions canbe verified with the Trim Specifications tables above.

Figure 1.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 12

ASSEMBLY INSTRUCTIONSNOTE: THE ASSEMBLY OF A FLIGHT CONCEPTS INTERNATIONAL,INC. TANDEM RESERVE CANOPY TO A PARACHUTEHARNESS/CONTAINER SYSTEM CAN ONLY BE DONE BY THEMANUFACTURER OR AN FAA CERTIFIED SENIOR OR MASTERPARACHUTE RIGGER OR YOUR COUNTRY’S EQUIVALENT.ADDITIONALLY, TO INSURE THE CORRECTNESS OF THEASSEMBLY PROCEDURE, THESE ASSEMBLY INSTRUCTIONSMUST BE FOLLOWED EXACTLY.

STEP 1.) Complete the inspection of the MAIN or RESERVE canopyas described in the “INSPECTION INSTRUCTIONS” section of thismanual.

STEP 2.) Hang the MAIN or RESERVE canopy from its tail or lay iton its left side. (See Figure 1.)

Figure 1.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 13

STEP 3.) Attach the canopy linegroups to the correct MAIN ORRESERVE risers of theharness/container system by foldingthe loop of the MAIN or RESERVErisers (to the inside) to the interiorwidth of the connector link. (SeeFigure 2.)

Insure the barrels of the connectorlinks are facing to the inboard sideof the MAIN or RESERVE risers.There are two steps to tighten thebarrels. First, finger tighten thebarrels of connector links, thentighten the barrels an additionalone-quarter (1/4) turn using a 3/8”wrench. WARNING! Do not overtighten the connector links.

Figure 2.

STEP 4.) Route the canopycontrol lines through to the controlline guide rings. (See Figure 3.)WARNING! The control lines mustpass directly through theirrespective control line guide-ringson the back of the rear risers.

Figure 3.

STEP 5.) Attach the toggles to the control lines at the mark set at thefactory using the harness/container system instructions provided by themanufacturer. If there are no instructions for attaching the toggles to thecontrol lines, use the instructions in the “TOGGLE ASSEMBLYINSTRUCTIONS” section of this manual.

STEP 6.) Conduct a “continuity check” to insure that the line groupsare not twisted, and that the control lines are routed directly from thetrailing edge of the canopy through the correct rear grommets of theslider. WARNING! The control lines must not pass under, through oraround any of the suspension line groups.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 14

TOGGLE ASSEMBLY INSTRUCTIONS

Step 1.)Pass the control linethrough the grommet of the toggle

Step 2.)Form a bite in the controlline at the mark set at the factory.(See Figure 1.)

Figure 1

Step 3.) Form a loop for thetoggle by tying an overhand knot(using the instructions in theParachute Manual by Dan Poynter)approximately one and one-quarterinch (1-1/4”) from the factory mark.(See Figure 2.)

Step 4.) Fingertrap therunning the end back into thecontrol line.

Figure 2

Step 5.) Insert the BOTTOMOF THE TOGGLE into the loopand pull the toggle through theloop until the knot passes throughthe grommet in the toggle. (SeeFigure 3.)

Figure 3

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 15

PACKING INSTRUCTIONSNOTE: THE PACKING OF A FLIGHT CONCEPTS INTERNATIONAL,INC. MAIN OR RESERVE CANOPY TO A PARACHUTEHARNESS/CONTAINER SYSTEM CAN ONLY BE DONE BY THEMANUFACTURER OR AN FAA CERTIFIED SENIOR OR MASTERPARACHUTE RIGGER OR YOUR COUNTRY’S EQUIVALENT.ADDITIONALLY, TO INSURE THE CANOPY IS PACKED CORRECTLY,THESE PACKING INSTRUCTIONS MUST BE FOLLOWED EXACTLY.

Step 1.) After inspecting and assembling the Flight ConceptsInternational MAIN OR RESERVE canopy and the harness/containersystem, lay the canopy out on a smooth clean floor on its left side. (SeeFigure 1.) The harness must be placed facing down, with the top towardcanopy. Clear all cells at the leading edge (nose) of the canopy. Insurethat the top mid-seams of each of the cells are even with one anotherand lying flat from nose to tail.

Figure 1.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 16

Step 2.) Clear the control lines. Insure the control lines pass directlyfrom the trailing edge of the canopy, through the correct grommets in theslider, and directly through the control line guide rings. WARNING! Thecontrol lines must not pass under, through, or around any of thesuspension line groups.Step 3.) Insure the suspension line groups are routed correctlythrough the slider grommets to their respective connector links, and areplaced on the link correctly. WARNING! The suspension line groupsmust not pass under, through, or around any of the other suspension linegroups. Each time the canopy is packed, insure that each connector linkis tightened correctly.

Step 4.) Set the brakes by pulling thecontrol line down through the guide ring untilthe brake loop “cat-eye” just passes throughthe guide ring. (See Figure 2.)

Figure 2.

Step 5.) Insert the stiffened upper portionof the control toggle through the loop and pullthe control line back up tightly against the ringguide. (See Figure 3.) "S" fold the remainingbreak line next to the control toggle and stowit in the Velcro loop provided. Mate the Velcroon the control toggle with the Velcro on theriser.

Insure both deployment brakes are set beforecontinuing the pack-job. NOTE: It isconsidered good practice to tack the toggle tothe riser with one turn of seal thread. Thismay prevent a premature brake releaseduring the RESERVE deployment. Mostmodern RESERVE risers are equipped withVelcro for the control toggle. If the RESERVErisers do not have any Velcro, install anadditional tack at the bottom of the controltoggle. Tack only the bottom layer of thecontrol toggle to the RESERVE riser usingone turn of seal thread.

Figure 3.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 17

Step 6.) Anchor the harness/container system and applytension to the lines. Stepbetween the right and left linegroups and grasp the right linegroups in the right hand and theleft line groups in the left hand.Push the slider toward thecanopy, and walk forward. Pickup the canopy by the suspen-sion lines and allow it to hangdownward (See Figure 4.) Pushthe slider up as far as it will gountil each slider grommetcomes to its respective sliderstop on each stabilizer.

Figure 4.

Step 7.) Step out frombetween the line groups andhold them in one hand. Clearthe bottom seams of each cellwith the “knife edge” of thehand. (See Figure 5.) Thismust be done between the “A",“B”, “B” & “C", and “C” & "D"line groups. Clear the seams ofeach cell to the left and right.After all the seams are clearedon each side of the canopy,clear the trailing edge betweenthe control lines. Figure 5.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 18

NOTE: Figure 6. is a graphicrepresentation of what the canopyfolds should look like when Step 7is done correctly. The bottomsurface of the canopy and thecontrol lines will be symmetric.Clear all cells at the nose andinsure the canopy is facing backtoward the harness/containersystem. Figure 6.

Step 8.) Place the trailing edgeof center cell (indicated by the Data-panel) under the thumb and lift thecanopy. (See Figure 7.)

Figure 7.

Step 9.) Gather the leading edge ofthe canopy together with the otherhand approximately 12 inches formthe top skin trailing edge. (SeeFigure 8.)

Figure 8.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 19

Step 10.) Maintain the grip onthe canopy and gently swingthe canopy outward and away.Place the canopy on the floorand apply tension to the lines.NOTE: If the canopy is placedon the floor with a twistingmotion, it will not spread outevenly. Insure the nose isfacing downward toward thefloor. The center seam of thecenter cell (indicated by thedata panel) should be in thecenter of the canopy bundle.(See Figure 9.)

Figure 9.

Step 11.) Kneel on thetrailing edge of the center cell ofthe canopy and center themiddle seam of the center cellin the middle of the canopybundle. “Cocoon” fold thebundle by spreading the centercell of the RESERVE canopy tothe approximate width of theRESERVE free-bag and tuckthe outer edges of the materialunder the bundle. (See Figure10.) Prepare the free-bag inaccordance with the manu-facture’s instructions suppliedwith harness/container system. Figure 10.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 20

Fold the RESERVE canopy and place it into the free-bag in accordancewith the harness/container manufacture’s instructions. Use theharness/container manufacture’s instructions for the rest of the pack-job.

WARNING! It is very important that the locking stows on the RESERVEfree-bag be stowed correctly. If the locking stows are loose, theRESERVE suspension lines may strip out of the free-bag stow pouchprematurely. This is known as the “Table-cloth trick” effect, and couldleave the RESERVE canopy in the container.

Step 12.) After the pack-job is completed, COUNT YOUR TOOLS!Account for any and all temporary pins and pull-up cords. Seal thecontainer with a rigger's seal and log the pack job in accordance withFAA Regulations. Insure that all the necessary information is reportedon the Packing Data Card.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 21

REPAIR INSTRUCTIONS1. Minor repairs may be made to an Flight Concepts International,Inc. MAIN OR RESERVE canopy by an FAA certificated Senior orMaster Parachute Rigger or equivalent provided that the repairs arecompleted with the same type of materials used in the originalmanufacture, and the quality of workmanship is comparable to thatdisplayed in the original construction of the canopy. Any damage to thefabric of the topskins, bottomskins, ribs, or slider must be repaired usinga "proper patch" (also called a rigger's patch). For detailed instructionson most types of patches, refer to THE PARACHUTE MANUAL by DanPoynter. The use of Ripstop tape or any material which includes gum orother adhesive is NOT acceptable. Stitching on patch repairs should be6 to 9 stitches per inch, using nylon "E" thread. The following repairs areconsidered major repairs, and must be accomplished by a certificatedFAA Master Rigger, the manufacturer or the equivalent:

(a) Any panel replacement(b) Any line replacement(c) Any patch larger than ten inches by ten inches (square)(d) Any patch should be placed on the outside

2. If a slider is damaged around the area of one of the grommets, it isadvisable to replace the slider rather than repair it. A damaged slidergrommet may be replaced only if the grommet can be removed withoutdamaging the reinforcing tape fabric around it. The replacement must bea #8 brass rolled-rim spur grommet. No other type of grommet isacceptable. Occasionally a grommet will sustain minor damage to itsinside surface when it strikes a connector link. If a scar or burr results, itmay be repaired with very fine sandpaper or emery cloth, then the insideof the grommet must be polished to its original smoothness. Anyroughness on the inner surface of the grommet could slow thedeployment of the canopy and/or damage the lines.

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FLIGHT CONCEPTS INTERNATIONAL, INCORPORATED

FCI TANDEM OWNER’S MANUAL AUG 2006 22

LIST OF MATERIALS AND REPLACEMENT PARTS

Repair materials and replacement parts for any Flight ConceptsInternational MAIN OR RESERVE are available from Flight ConceptsInternational, Inc. and are normally shipped the same day as they areordered. These items include:

1.1 oz. Ripstop canopy fabric

525 lb. Dacron Line, 900 lb. Dacron Line, 725 lb. Micro Line, 1000 lb. Micro Line 1500 lb. Micro Line

Assorted tapes and webbing

Nylon “E” thread

Sliders

Slider Grommets

Connector Links

For additional information concerning parts, repairs, prices, and deliverytimes, contact our Customer Service Department by phone at (770) 279-7733, fax 770-279-7729 or E-mail, [email protected]. Mondaythrough Thursday between 8:00 am and 4:00 p.m. Eastern Time.

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OPERATING INSTRUCTIONS1. Although it is not always possible in an emergency situation, it isdesirable to have a good “face to earth” body position for the deploymentof a MAIN OR RESERVE parachute. It is considered ideal to be slightlyhead high during and just after pilot-chute activation. This allows thepilot-chute to be swept off the back of the jumper by the relative wind asquickly as possible. During the rest of deployment, try to keep yourshoulders as level as possible to help keep the left and right line groupsloading evenly during deployment.

2. As the opening canopy pulls you head high, visually check thecanopy to insure that the deployment is complete. Grasp the controltoggles and pull them down sharply to release the brakes. If there is anend cell closure, or if the slider has not come all the way down the linesto the connector links, pump the control toggles by pulling themdownward and returning them to full flight . This will usually clear anyend cells closure and/or bring the slider down. Repeat if necessary.

3. As soon as possible after releasing the brakes (if time and altitudepermit), find the stall point of the canopy by pulling down the togglesslowly until you feel the canopy stop flying and start to "fall off"backwards. ( Recover from the stall by smoothly bringing the togglesback up to shoulder level.)

4. A properly deployed and functioning canopy can be controlled withthe control toggles by simply pulling down on the right toggle to turn rightor pulling down on the left toggle to turn left. As long as one toggle ispulled down further than the other toggle the canopy will continue to turnin the direction of the lowest toggle. The further the toggle is pulleddown, the faster the turn will be. Stalls and turns should be executedonly when altitude permits time to recover from the maneuver andaltitude to perform a smooth, controlled final approach and landing.WARNING! no stalls below 500 feet, and no turns should be done below500 feet. (Except for minor course corrections on final approach.)

5. A soft landing can usually be made by landing into the wind, andusing a "Flaring Technique". This procedure is accomplished by pullingboth control toggles downward smoothly to the full brake position justbefore landing. (Full brake position is usually with the toggles just abovethe stall point.) With the canopy facing into the wind and at full flight(toggles up as far as you can reach) start the flare when your feet areapproximately 10-12 feet off the ground (depending upon the speed ofthe wind) smoothly bring the toggles down to the full brake position.

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When this is done correctly, the canopy will immediately change its angleof attack and this flattening of its angle of attack will allow for a very softlanding.

6. Varying wind speeds and other weather conditions may dictatevariations of this technique. When in no wind conditions, it may behelpful to start the flare about six feet higher and then bring the togglesdown just slightly slower, thus allowing the canopy more time to slow it'sforward speed before landing. In higher wind conditions it may not benecessary to bring the toggles down quite as far to produce a flaredlanding.

7. If an emergency situation has left you with no time to release thebrakes, it is possible to control the canopy by pulling down on the rearrisers. The canopy will turn in the direction of the riser being pulleddownward. However, you must be very cautious when attempting aflared landing with the rear risers, particularly when the brakes are stillset. WARNING! A riser flare can produce a very sudden stall, and it onlytakes a few inches of pulling to cause a stall! For this reason, the rearriser-flare should only be attempted in an emergency situation.

8. After landing, the canopy will normally deflate if there is little or nowind. However, if the wind is strong, there still exists the danger of beingdragged by the inflated canopy. If you are landing in strong winds,release one of the toggles immediately upon landing, and pull the othertoggle (hand over hand if necessary) until the canopy has deflated.

9. Avoid landing downwind of trees or large buildings. Large groundobjects produce turbulence which can be dangerous to a parachutist onfinal approach. It is considered good practice to fly your canopy atquarter-brakes if you expect to encounter turbulence.

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CANOPY CAREThese suggestions have been provided to help you prolong the life ofyour parachuting equipment.

1. Avoid dragging any part of the parachute across the ground. Do notpack on rough surfaces, such as concrete.

2. Do not leave the canopy exposed in the sun any longer than isabsolutely necessary.

3. Do not wash the canopy. Over time it will increase the porosity,which will reduce the performance of the parachute. If it isnecessary to remove grease spots, or any other type of stains, usemineral spirits on small areas.

4. Have your Flight Concepts International MAIN OR RESERVEcanopy inspected and maintained by a FAA certified Senior orMaster Parachute Rigger in accordance with FAR Part 105.43 orthe equivalent in your country.

5. If you must store your gear for a prolonged time frame, store thecanopies, unpacked, in plastic bags. Insure the storage room is dryand that it has a constant moderate temperature to prevent mildewand damage from extreme heat.

6. Do not use Ripstop Tape or any other material that includes gum orother adhesives to make small repairs.

7. DO NOT USE ANY TYPE OF CLAMPS TO TEST, PACK ORMAINTAIN THIS PARACHUTE SYSTEM. PLACING CLAMPS ONPARACHUTES IS DETRIMENTAL TO THE PARACHUTE FABRIC.THE ACCEPTABLE PRACTICE FOR TESTING FABRIC IS THETHUMB TEST. THIS TEST CAN ALSO BE ACCOMPLISHED BYGRASPING THE FABRIC IN EACH HAND AND SNAPPING ORPOPPING THE FABRIC VIGOROUSLY.

8. If your country’s repack cycle is different than FAA PART 105, itis acceptable to follow your country’s recommended repackcycles.

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WARNING - DISCLAIMER - NO WARRANTIESThe user assumes all risk! This Flight Concepts International,

Incorporated product is a high performance parachute. Serious injury ordeath can result from the use, attempted use, or misuse of thisparachute, regardless of how it was maintained, packed, or deployed.This product is sold without warranty or suitability for any particularpurpose, either expressed or implied. The manufacturer does notguarantee the reliability, dependability, or performance of this product.Furthermore, no one should attempt to use this product, or wear it as anparachute unless that person has received training in the use of this typeof parachute by a qualified Instructor. NOTE: It is a violation of FAARegulations to use this canopy as an emergency parachute, unless ithas been inspected, and packed by an FAA certified Senior or MasterParachute Rigger within the preceding one-hundred-twenty (120) days.

If your country’s repack cycle is different than FAA PART 105,it is acceptable to follow your country’s recommended repackcycles.

Additionally, it is understood and agreed upon that by the use of thisproduct by the Buyer or any other subsequent user of this product, thatthe manufacturer and the seller shall not be deemed or heldaccountable, upon or under any guarantees or warranties, expressed orimplied, statutory, by operation of law or otherwise, beyond thatexpressed herein. It is further understood that the purchase or use ofthis product constitutes an assumption of any and all risk associated withsuch use.