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www.vdo.com Taking aim at the future. Maintenance of vehicle-specific systems. Common Rail Diesel Systems – replacement parts and repairs.

Taking aim at the future. Maintenance of ... · Maintenance of vehicle-specific systems. ... indirect drive of fuel feed pump and high pressure ... • Testing and repair of CR injectors

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Page 1: Taking aim at the future. Maintenance of ... · Maintenance of vehicle-specific systems. ... indirect drive of fuel feed pump and high pressure ... • Testing and repair of CR injectors

www.vdo.com

Taking aim at the future. Maintenance of vehicle-specific systems.Common Rail Diesel Systems – replacement parts and repairs.

Page 2: Taking aim at the future. Maintenance of ... · Maintenance of vehicle-specific systems. ... indirect drive of fuel feed pump and high pressure ... • Testing and repair of CR injectors

32

Set standards. Advance technology. 4 Offer your customers specialization. And perfect solutions. 6

Seek perfection. System-based repair. 8

Offer quality. Ensure thorough training. 10As an innovative, committed company with extraordinary technological expertise, we supply the market worldwide with ambitious, original VDO-quality solutions. For us, the order of the day is to be a step ahead of the others and to create automotive mobility in a safe, convenient and sustainable way, as that is the competitive advantage that ensures the future of our partners.

As part of the automotive sector of the Continental Group, and with our comprehensive distribution network and our extensive, futuristic range of products, we are perfectly set up to meet any current and future demands. For us, it is always the wishes of our partners that have priority.

Our powers of innovation and quality as an original equipment manufacturer are available to you in our range of replacement parts – in our vehicle diagnostics, in our fuel systems, in our engine actuators and in our sensors. This is how we guarantee your long-term success in the automotive world of tomorrow.

Shape your future business today.

With our products and services in vehicle electronics and mechatronics we are acting on the interface for tomorrow’s world. It is precisely these product areas that the potential for the future of the automotive industry lies, along with the opportunities for successful business.

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54

Common Rail Diesel-System

Set standards. Advance technology.

The first high pressure diesel injection system with piezo injectors was the forerunner of the current VDO Common Rail Diesel System. Worldwide!

Common Rail Diesel Injection Systems consist of the following main components: a high pressure pump, piezo injectors, rail, lines and engine control unit. The high pressure pump continually delivers diesel fuel into the rail under pressure; the rail supplies fuel to the piezo injectors through the lines. The engine unit controls the piezo injectors to ensure that the right amount of diesel fuel is injected into the cylinder at the right point in time.

The advantages of the VDO Common Rail Diesel Systems in detail:

• Vehicle specific systems with both direct and indirect drive of fuel feed pump and high pressure pump by the engine. The high pressure pump delivers fuel at up to 1800 bar.

•Shortest cycle times through piezo injectors; free selection of injection start and injection volume in accordance with engine control unit (ECU) specifications.

• System pressure is optimally adjusted to operating conditions, regardless of engine speed.

• Due to the rail’s storage volume, injection pressure remains fairly constant over the entire duration of the injection cycle.

• The piezo diesel injection system is operated with multiple pilot, main and post-injections. This lessens combustion noise, lowers mechanical loading and also reduces exhaust emissions.

All components of the VDO Common Rail Diesel Systems:

•Diesel Common Rail Pump (DCP)

•Rail (storage line)

•High pressure Lines

•Piezo-controlled Injectors

•Engine Control Unit

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76

Offer your customers speciali zation. And perfect solutions.

Do you take advantage of opportunities? Expand your service offerings and effectively benefit from the growth in the diesel market! Prepare for future growth!

Our systems can be found in the following vehicle models:

PCR 2.0 DW 10 TD

2,0 l | 64 kW | 2-valve

PCR 2.0 DV 4 TD

1,4 l | 50 kW EURO 3 / EURO 4

PCR 2.0 DW 10 BTED

2,0 l | 100 kW | 4-valve

• CitroënBerlingo

• CitroënC5

• CitroënXsara

• PeugeotPartner

• Peugeot307

• Peugeot406(Facelift)

• Peugeot407

• SuzukiVitara

• CitroënC1

• CitroënC2

• CitroënC3

• FordFiesta

• FordFusion

• Mazda2

• Peugeot107/1007

• Peugeot307

• ToyotaAYGO

• CitroënC4

• CitroënC5

• CitroënC8

• CitroënPicasso

• FordC-MAX/S-MAX

• FordGalaxy

• FordMondeo

• Peugeot307

• Peugeot407

• Peugeot607

• Peugeot807

• VolvoC30

• VolvoS40

• VolvoV50

PCR Lion V6

2,7 l | 4-valve | EURO 3 / EURO 4

PCR K9K

1,5 l | 66 kW | 85 kW

PCR Lynx

1,8 l | 85 kW | 92 kW

• CitroënC6

• JaguarS-Type

• JaguarXJ

• LandRoverDiscovery

• Peugeot407

• Peugeot607

• RangeRoverSport

• NissanQashqai

• NissanTiida

• RenaultClio

• RenaultMégane

• RenaultModus

• RenaultScénic

• FordC-MAX

• FordTransitConnect

• FordGalaxy

• FordMondeo

• FordS-MAX

PCR 2.1 VW Common Rail

1,6 l | 77 kW

DV6C TED4

1.6 l | 82 kW

• AudiA1

• AudiA3Cabrio

• AudiA3/S3/Sportback

• SeatAltea

• SeatIbiza/ST

• SeatLeon/Leon4

• ŠkodaFabia

• ŠkodaOctavia

• ŠkodaRoomster

• ŠkodaSuperb

• ŠkodaYeti

• VWCaddy

• VWGolf/GolfVariant

• VWGolfPlus

• VWJetta

• VWPassat/Santana

• VWPolo/Derby/Vento

• VWTouran

• CitroënBerlingo

• CitroënC2

• CitroënC3/C3Picasso

• CitroënC4

• CitroënC4Picasso

• CitroënC4/DS4(neu)

• CitroënC4Picasso(neu)

• CitroënC5

• CitroënDS3

• CitroënDS5

• CitroënJumpy

• FiatScudo

• FordC-MAX

• FordFiesta

• FordFocus

• FordFusion

• FordTransitConnect

• Peugeot207

• Peugeot208(neu)

• Peugeot3008

• Peugeot307

• Peugeot308

• Peugeot407

• Peugeot5008

• Peugeot508

• PeugeotExpert

• PeugeotPartner

• RenaultModus

July2012

Common Rail Diesel-System

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98

Diesel Repair Service Partners

Seek perfection. System-based repair.

With the new VDO piezo injectors we are successfully achieving a new level of innovation for Common Rail Diesel Injection Systems. We are now also setting new trends when it comes to repairs. Take advantage of this today!

Illustration: Map of DRS partners worldwide

More know-how.

With over 100 internationally active Diesel Repair Service Partners you always have a specialist at your side. They provide you with advice regarding repairs to Common Rail Diesel Systems, as well as tailor-made original replacement parts. They can also test and repair defective Common Rail high- pressure pumps and Common Rail injectors for you. Use this opportunity to expand your service offering in order to obtain new customers and generate additional revenue!

More quality.

What good are the best replacement parts if the error source is only found after a long search, or never found at all? Don’t waste precious time searching for possible sources of errors, VDO offers you an optimum solution for this too. Our Diesel Repair Service Partners have the appropriate testing devices and data to ensure that system errors are found reliably and quickly.

More advantages. In a nutshell.

•Original replacement parts

• Repairs of CR high pressure pumps by trained specialists

• Testing and repair of CR injectors by trained specialists

• High level of quality assurance through certified testing devices

Germany

Den-mark

Nether-lands

FranceSwitzer-land

Italy

Austria

Croatia

UnitedKingdomIreland

Spain

Portugal

Belgium

Hungary

Romania

Bulgaria

Greece

Turkey

Serbia

Ukraine

Belarus

Russia

Slovakia

Poland

Latvia

Finland

Sweden

Norway

CzechRepublic

Illustration: DRS partners in Europe

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1110

Offer quality. Ensure thorough qualification.

VDO partners are qualified partners who are thorough and conscientious in their work. The requirements for partnership with VDO are the fulfillment of and adherence to defined quality standards. The certificates shown here will help you identify our approved VDO partners.

This seal shows you that these are VDO- approved dealers. VDO certificates show the quality standards

that have been met by dealer to test and repair

VDO Common Rail Diesel Systems.

VDO certificates confirm participation in the

basic training course for qualified VDO Diesel

Repair Service Partners.

Diesel Repair Service Partners

You can rely on VDO partners.

Our qualified Diesel Repair Service Partners have the appropriate testing devices and data to guarantee that system errors are found reliably and quickly!

Page 7: Taking aim at the future. Maintenance of ... · Maintenance of vehicle-specific systems. ... indirect drive of fuel feed pump and high pressure ... • Testing and repair of CR injectors

Continental Trading GmbH Sodener Strasse 9 65824 SchwalbachGermanyTelephone: +49 6196 87-0Fax: + 49 6196 [email protected] – A Trademark of the Continental Corporation

The information provided in this brochure contains only general descriptions or performance characteristics, which do not always apply as described in case of actual use or which may change as a result of further development of the products. This information is merely a technical description of the product. It is not meant or intended to be a special guarantee for a particular quality or particular durability. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. We reserve the right to make changes in availability as well as technical changes without prior notice. A2C59512741 I Continental Trading GmbH I English © 2012 Printed in Germany