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Taiichi OhnoTPS = JIT + Deming Kanban is the tool that enables these

Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

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Page 1: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Taiichi Ohno…

TPS = JIT + Deming

Kanban is the tool that enables these

Page 2: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow
Page 3: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

http://www.limitedwipsociety.org

Yahoo! Groups Kanbandev

Page 4: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

April 21-23, 2010

atlanta2010.leanssc.org

Page 5: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow
Page 6: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

David

J. A

nd

ers

on

Qc

on

20

09

Sa

n F

ran

cis

co

No

ve

mb

er

20

09

New Approachesto Managing Risk

Twitter: @agilemanagerEmail: [email protected]

Page 7: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Let’s provide a working

definition…

Page 8: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Risk is…

likelihood of, & magnitude of,

the difference between

a desired outcome

and

an actual outcome

Page 9: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

NO SURPRISES!

Page 10: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

The theme of this talk

Manage risk with…

Page 11: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

ALLOCATION!

Page 12: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

What follows

are 3 ideas

that emerged from

Lean & Kanban practice

over the last 5 years

Page 13: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

1. Managing Requirement Risk

Page 14: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Describe a market and its players

• Who is the cost leader?

• (there can be only one)

• How are the other players differentiated?

– What product features or services are offered that create that

differentiation?

– How much profit or market share is associated with those

differentiators?

• Are there any niche players?

– Don’t compete in the whole broad market

– Small but defensible market share

– What is their niche?

– How big a share does the niche represent?

Page 15: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Aligning with strategic planning is critical

• Table Stakes

– Undifferentiated

– Commodities

– “must have”

• Differentiators

– Drive customer choice/selection

– Drive profits

• Spoilers

– Spoil a competitors differentiators

• Cost Reducers

• Reduce cost to produce, maintain or service and increase

margin

Page 16: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Mapping features to strategic planning

Table Stakes

=> the minimal set of features to enter a market

niche

=> Cost Leader

Differentiators

=> features that enable a differentiated profit or

share opportunity

=> Differentiated Player or Niche Player

Spoilers

=> features that copy a profit or share driver of a

competitor

Cost Reducers

=> features same money

=> most interesting to Cost Leader

Page 17: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Known to work for

established/mature

markets

Needs adapting for

startups & emerging

markets

Page 18: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Differentiator

Table Stakes

Spoiler

Cost Saver

Mar

ket

Ris

k

Highly likelyto change

Very unlikelyto change

Market Risk Varies by Requirement Type

Val

ue

Engi

nee

rin

gMake

Agile/Lean

Buy/ReuseTraditional?

Page 19: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Iterations

Sco

pe

1 2 3 4 5 time

Tab

le S

take

s

Tab

le S

take

s

Tab

le S

tks

Co

stSa

vers

Spo

ilers

Dif

fere

nti

ato

rsDesired

Release Date

Mapping requirements against iterations

Page 20: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

As a result MMFs can be hugely

variable in size

MMFs for commodities are large

MMFs for differentiators and

spoilers are small

Size of MMF depends on stage in

product lifecycle and strategic

positioning

Page 21: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Hence MMF not a good

unit of work for flowing

through the lower tier of

a Kanban board

Size variability interrupts

flow

Page 22: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Kanban board with requirement

type allocated by swim lane

Q

Dev.

ready Dev.

Dev.

Comp.

Build

ready TestRelease

ready

Spec.

Comp.Spec.

5 4 43 2 2

Adapted from design courtesy Olav Maassen QNH

= 20 total

...

Table Stakes

10

Cost Reducer

2

Spoiler

2

Differentiator

6

Allocation

Total = 20

Page 23: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

2. Managing Risk with Classes of Service

Page 24: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Generally speaking class of service should be defined according to

cost of delay function

Cost of delay function for an online Easter holiday marketing

promotion is difference in integral under two curves

Page 25: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Example classes of service

Expedite

Fixed Delivery Date

Unit step cost of delay function (or near

approximation)

Standard Class

Linear tangible cost of delay function

Intangible Class

Intangible cost of delay

Examples brand identity change, usability fix

Page 26: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Policies for Expedite Class of Service

Expedite requests will be shown with white colored

cards.

Only one expedite request will be permitted at any

given time. In other words, a kanban limit of 1 is

assigned to the Expedite class of service.

Expedite requests will be pulled immediately by a

qualified resource. Other work will be put on-hold

to process the expedite request.

The kanban limit at any point in the workflow may

be exceeded in order to accommodate the

expedite request.

If necessary a special (off-cycle) release will be

planned to put the expedite request in production

as early as possible.

Page 27: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Policies for Fixed Date Class of Service

Fixed delivery date items will use purple colored cards.

The required delivery date will be displayed on the bottom right hand

corner of the card.

Fixed delivery dates will receive some analysis and an estimate of

size and effort may be made to assess the flow time. If the item is

large it may be broken up into smaller items. Each smaller item will

be assessed independently to see whether it qualifies as a fixed

delivery date item.

Fixed delivery date items will be held in the backlog until close to the

point where they must enter the system in order to be delivered on-

time given the flow time estimate.

Fixed delivery date items will be given priority of selection for the

input queue at the appropriate time.

Fixed delivery date items will be pulled in preference to other less

risky items. In this example, the will be pulled in preference to

everything except expedite requests.

Unlike expedite requests, fixed delivery date items will not involve

putting other work aside or exceeding the kanban limit.

If a fixed delivery date items gets behind and release on the desired

date becomes less likely it may be promoted in class of service to an

expedite request.

Page 28: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Policies for Standard Class of Service

Standard class items will use yellow colored cards

Standard class items will be prioritized into the input queue

based on an agreed mechanism such as democratic voting

and will typically be selected based on their cost of delay or

business value

Standard class items will use First in, First out (FIFO)

queuing approach to prioritize their pull through the system.

Typically when given an option a team member will pull the

oldest standard class item from an available set of standard

class items ready for the next step in the process

Standard class items will queue for release when they are

complete and ready for release. They will be released in the

next scheduled release

No estimation will be performed to determine a level of effort

or flow time.

Standard class items may be analyzed for size. Large items

may be broken down into smaller items. Each item may be

queued and flowed separately

Page 29: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Policies for Intangible Class of Service

Intangible class items will use green colored cards.

Intangible class items will be prioritized into the input queue based

on an agreed mechanism such as democratic voting and will typically

be selected based on their intangible business value.

Intangible class items will be pulled through the system in an ad hoc

fashion. Team members may choose to pull an intangible class item

regardless of its entry date so long as a higher class item is not

available as a preference.

Intangible class items will queue for release when they are complete

and ready for release. They will be released in the next scheduled

release.

No estimation will be performed to determine a level of effort or flow

time.

Intangible class items may be analyzed for size. Large items may be

broken down into smaller items. Each item may be queued and

flowed separately.

Typically, the preference would be to put aside an intangible class

item in order to process an expedite request.

It is therefore sensible and shows a good spread of risk when

intangible class items are flowing through the system.

Page 30: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Kanban board with class of service

allocations using color

Q

Dev.

ready Dev.

Dev.

Comp.

Build

ready TestRelease

ready

Spec.

Comp.Spec.

5 4 43 2 2

Adapted from design courtesy Olav Maassen QNH

= 20 total

Allocation

10 = 50%

...

1 = 5%

4 = 20%

6 = 30%

Page 31: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

3. Managing Portfolio Risk

Page 32: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Allocate portfolio according to risk

Cash Cow – safe but boring

Growth Market – requires serious

investment but known returns

Innovative new product – requires

investment but risky

Page 33: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Innovative/New

Cash Cow

Growth Market

Mar

ket

Ris

kHighly likely

to change

Very unlikelyto change

Portfolio Risk varies by Product Lifecycle

Pro

fit

Mar

gin

Req

uires In

vestmen

t

Small

Small

Large

High

Very Low

Page 34: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Similar to allocating a 401K…

Bonds – safe but boring

Large Caps – requires serious

investment but known returns

Small Caps – requires investment

but risky

Page 35: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Portfolio Resource Allocation by

Kanban Initiative

Initiative A 5%Cash Cows

10%

Growth Markets

60%

Innovative/New

30%

Allocation

Total = 100%

Initiative B 5%

Initiative C 40% Initiative D 20%

Initiative E 10%

Initiative F 5%

Initiative K 5%

Initiative H 5%Initiative G 5%

Kanban board/team for each initiative

Page 36: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Allocate kanban limits

within project/initiatives

according to portfolio

resource allocation

Adjust at portfolio level

then adjust at project

level

Page 37: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Kanban is proven in the

field to allow very quick

& easy resource level

adjustments with highly

predictable almost linear

impact on throughput

Page 38: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

Do not prioritize portfolio –

allocate resources by risk

No projects!

Initiatives with Kanban workflow

per line of business

Allocate headcount per initiative

according to designation as cash

cow, growth market or

innovation

Page 40: Taiichi Ohno TPS = JIT + Deming Kanban is the tool that enables …jaoo.dk/dl/qcon-sanfran-2009/slides/DavidAnderson_NewApproaches… · The kanban limit at any point in the workflow

About…David Anderson is a thought leader in managing effective software teams. He leads a consulting firm dedicated to improving economic performance of knowledge worker businesses –improving agility, reducing cycle times, improving productivity and efficiency in technology development.

He has 25+ years experience in the software industry starting with computer games in the early 1980’s. He has managed software teams delivering superior productivity and quality using innovative agile methods. He authored MSF for CMMI Process Improvement for Microsoft and is a co-author of the SEI Technical Note, CMMI and Agile: Why not embrace both!

David’s book, Agile Management for Software Engineering – Applying the Theory of Constraints for Business Results, introduced many ideas from Lean and Theory of Constraints into software engineering.

David is a founder of the Lean Software & Systems Consortium, a not for profit dedicated to promoting better standards of professionalism in software development and introducing a professional accreditation program.Email… [email protected]