Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
© TactoTek® 2019 | Confidential | 1© TactoTek® 2019 | Confidential
TactoTek® Smart Molded StructuresInjection Molded Structural Electronics (IMSE™)
Jussi Harvela, CEOwww.tactotek.com
RESHAPE RESTYLE REINVENT
© TactoTek® 2019 | Confidential | 2
Design, HMI & Functionality Drive Differentiation
IntuitiveElectronic
Functionality
Modern
UndistractedComfortable
Aesthetics
© TactoTek® 2019 | Confidential | 3
Design, HMI & Functionality Drive Differentiation
StylingFormable
IlluminationSensors
CommunicationControls
Perceived ValueSeamless
© TactoTek® 2019 | Confidential | 4
Electronics Construction Today Limits Differentiation
Conventional electronics rely on multi-layer construction that imposes design constraints - structure drives design: Separate structural, mechanical
and electrical pieces Flat, rigid PCB dictates form Depth required for illumination
Design & functional differentiation requires 3D embedded smartness: Thin Light weight Seamless Cost-effective Conformal electronics
© TactoTek® 2019 | Confidential | 5
Electronics Evolution Creates New Opportunities2020 2025 2030 2035200019801960 1970 1990 2010
Increasing Density
Multilayer IMSE
E l e c t r o n i c s w r a p p e d i n p l a s t i c b o x
Full Digital Manufacturing
Structural Electronics true paradigm
1st Printed Components
Simple Roll2Roll products
3D printed mass production of simple electronics
3D Flexible Circuit BoardR i g i d C i r c u i t B o a r d
2.5D Flexible Circuit Board
Increasing Conductivity
Stretchable Circuit Board
Components optimized for IMSE
MID (LDS)
Aerosol Jet Printing
© TactoTek® 2019 | Confidential | 6
IMSE Evolution – 1000s of Person Years Invested
Rapid IMSE Adoption
MedicalAuto-motive
Industrial Appliances
IoT
Consumer Electronics + Advanced Materials + Paper & Printing Technologies
Major Academia Research Program Initiated by Finnish Industry and Financed by Finnish Government
TactoTek spins out from Academia to Industrialize Hybrid Printed Electronics
‘Structural Electronics’ Term coined by IDTechEx
1st Mass Production IMSE Shipments
1970s -1980s
1990s -2010s
2011
2012-2013
2018
© TactoTek® 2019 | Confidential | 7
TactoTek® IMSETM Building Blocks
IMSE – Injection Molded Structural Electronics
Chip-based electronics
Printed electronics Injection Molded
Plastic Structures
Process & Design * (IPR + Knowhow) = Digitalized IMSE Mass-Manufacturing Process
© TactoTek® 2019 | Confidential | 8
TactoTek IMSETM Process in Nutshell
1.Print decoration, wiring, touch
controls, and antennas
2. Mount components on
flat film
4.Injection mold final
single-part assembly
3.Form 3D shape with
components
MANUFACURING FLOW *SMART* IN-MOLD LABELLING (IML)
High-speed mass manufacturing process Standard processing equipment in each step—
existing capital equipment can be re-purposed
Off-the-shelf certified materials & electronics 1- or multi-film structure Variety of surface materials, including wood
© TactoTek® 2019 | Confidential | 9
IMSE Designer™ Enables Customers to Design IMSE PartsCustomer designs the product with TactoTek IMSE Designer™
CAD/CAE tool extensions with IMSE design guidelines and reference designs (Catia, Altium, Cadence)
Material and component libraries
Manufacturing guidelines
Testing guidelines for product performance, functionality and reliability
Training and support
© TactoTek® 2019 | Confidential | 10
How it Is Done with IMSEOverhead Control PanelIMSE solution3mm molded material thickness1 molded part + small PCBA150 gram weightTCO more than 25% less
How it Was Done BeforeOverhead Control PanelTraditional electronics assembly45mm assembly depth64 parts + PCBA650 gram weight
© TactoTek® 2019 | Confidential | 11
Suunto Smart Connector
10K+ twist and bends50+ washing cycles
www.movesense.com
Customer Case
© TactoTek® 2019 | Confidential | 12
Smart Ashtray Cover
3mm thicknessSeat heater controlAir ventilation control
www.quin-automotive.com
Customer Case
© TactoTek® 2019 | Confidential | 13
Wooden Door Trim
3mm thicknessIlluminated seat controls
www.novem.com
Customer Case
© TactoTek® 2019 | Confidential | 14
Legacy IMSE
35% reduction in CO2eq Significant reductions in manufacturing
energy requirements and complexity Fewer different materials enable leaner
and cleaner manufacturing and more effective end of life management
Up to 80% reduction in part mass Sustainable surface materials Possibilities for biobased plastics
Graph: Screening LCA and environmental impacts of injection molded structural electronics by VTT
-35%
Technological and Sustainable Leadership
© TactoTek® 2019 | Confidential | 15
TACTOTEK® – RECOGNIZED LEADER IN IN-MOLD STRUCTURAL ELECTRONICS (IMSETM) Founded 6/2011 95+ employees HQ in Oulu, Finland Sales offices in USA, Germany,
Switzerland, Japan and South Korea Core business: technology licensing and manufacturing
of 3D smart in-mold electronics
Design services to migrate traditional designs into structural electronics designs
Patented and patent pending manufacturing processes and applied uses
Primary markets: Automotive, Appliances, IoT/Wearables, Industrial, Medical Devices
Investors: Conor, VTT Ventures, Faurecia Ventures, Plastic Omnium, Nanogate, Ascend Capital, Leaguer VC, Private Angels, EU H2020
© TactoTek® 2018 | Confidential | 15
© TactoTek® 2019 | Confidential | 16© TactoTek® 2019 | Confidential
TactoTek® Smart Molded StructuresInjection Molded Structural Electronics (IMSE™)
Jussi Harvela, CEOwww.tactotek.com
RESHAPE RESTYLE REINVENT