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Table of Contests
1. Company Introduction
2. Rough Map
3. Organization
4. Production facilities
5. Test & Inspection Facilities
6. Technical & Development Q.C Management System
7. Products
8. Manufacturing Process
9. Certificates
Our Corporation is growing up to the best fastener maker in the
field, owed by the love and cheer of our clients, developing
technics and amending the distribution, also, gaining Quality
certificate(ISO 9001, ISO 14001).
Also, we have built up the system of consistent bolt products, to a
variety of STAINLESS, ALLOY STEEL, BRASS, including special
materials – such as TITANIUM.
We promise you that we will be the companion of your growing-
up business, to reward your expectation by the best quality
through innovating the process and material price.
We wish the endless growth of your business with SHINJIN BOLTEC.
Jae-won KWAK
PR ES ID ENT
1. Company Introduction
1. Company Introduction
Company Name : SHINJIN BOLTEC Co,.ltd
Main Office : 3, Road No.277, Baekwol-ro, Buk-myeon, Uichang-gu,
Changwon, Gyungnam, Korea
Forging(Hot, Cold): 48, Road No.63, Saebyeok-ro, Sasang-gu, Busan, Korea
President : Jae-won KWAK
Manufacturer : Industrial Fasteners
TEL 82-55-299-9530 / FAX 82-55-299-9536
E-Mail : [email protected]
Baekwol Road
2. Rough Map – Main Office
3, Road No.277, Baekwol-ro, Buk-myeon, Uichang-gu,
Changwon, Gyungnam, Korea
백월로
2. Rough Map – Factory
48, No.63, Saebyeok-ro, Sasang-gu, Busan, Korea
CEO(1)
Material /Purchasing Manager(3)
Management Manager(1)
Quality Manager(2) Sales Manager(2)
Machining Production Team(4)
Forging Production Team(3)
Busan Factory Quality Manager(2)
Production & Subcontractor
Manager(2)
Busan Factory Manager(1)
3. Organization
3. Organization
Head Office : Status of Technical Staff
Work
Experience Ceo
Sales Manger
Material Purchasing
Production& Sub
contractor Manager
Quality Manager
Management Manager
Total
0~5 Years
1 1 2
5~10 Years 2 1 1 4
10~15 Years
1 1 1 1 4
15~ Years
1 1
Total 1 2 3 2 2 1 11
Busan Factory : Status of Technical Staff
Work
Experience
Factory Manager
Quality Manger
Forging Production Manager
Machining Production
Manger Total
0~5 Years
1 1
5~10
Years 1 2 3
10~15 Years
1 1 2
15~ Years
1 2 1 4
Total 1 2 3 4 10
Process Details Procedures(1 of 2)
1. Sales Manager : Purchase order receipt -Purchase order receipt review -Pass on to the quality Manager 2. Quality Manager : Purchase Order & TPS Review -Pass on to the Production Manager 3. Production Manager : ERP production planning input -Create process tag control & job order 4. Purchasing Manager : Purchase raw materials -After checking the ERP system, purchase materials
Head Office
Production Busan Factory
5. Factory line Q.C manager : Raw material inspection -Visual, heat no TAG, PMI 6. Factory Production manager : Deploying document -process tag control, job order, inspection check sheet 7. Machining Production staff : Raw material Cutting -Writing : process tag control, job order, inspection check sheet -Factory line Q.C manager : Process inspection 8. Forging Production staff : Hot Forging -Writing : process tag control, job order, inspection check sheet -Factory line Q.C manager : Process inspection
Sub-vendors
9. Subcontractor manager : Sub-vendors ; Heat Treatment (If required) -Factory line Q.C : Receiving Inspection
Production Busan Factory
10. Factory line Q.C : Mechanical properties Inspection -Test specimens ; Pass on to the Head office Quality Manager 11. Machining Production staff : CNC Machining & Thread Rolling -Writing : process tag control, job order, inspection check sheet -Factory line Q.C manager : Process inspection
Process Details Procedures(2 of 2)
12. Subcontractor manager : Sub-vendors ; Coating (If required) -Factory line Q.C : Receiving Inspection
Sub-vendors
Head Office
13. Quality Manager : Final Inspection -Mechanical Test specimens ; Verification and Validation -Visual, Dimension, PMI, Gauge… ETC Inspection -MTC issued 14. Material Manager : Products Packing -Quantity check -Quality Manager : Packing inspection 15. Sales Manager : Shipment
Facility Model SPEC. Production
year Q’TY
Rolling /MC Dong-il 40 TON 2006.07 2
Cutting M/C Φ 400 1995&2014 3
Forging flection 200 TON 2008.08/ 2015.03/
2
Heat Furnace Φ 50 2003.01 1
Lathe WL-380B 1998.07 4
Forging Press 20 TON 2014.06 3
Form rolling 20 TON 2003.03 3
Bench Lathe Φ 32 1997.01 3
Radio Heater 440 K 2003.10 3
Shot M/C 10 TON 2004.08 4
4. Production facilities (Hot Work)
Facility Q’TY Facility Q’TY
Rockwell Hardness
1 Torque Wrench 4
Profile Projector 1 V/C 36
Gauge Block 1 Micrometer 16
Cylinder gauge 5 Screw Ring / Plug
Gauge 188
Surface Roughness
2 Polishing M/C 1
Tensile Strength (100ton)
1 PMI/XRF 2
Pitch R-gauge 3 Mounting M/C 1
5. Test & Inspection Facilities
1 Product Development
-HIGH STRENGTH BOLTS
-ASTM A105, A182-F11,F12,F22, A350-LF1,LF2
-INCOLOY825, MONEL, HASTELLOY, TITANIUM
-A325, A449, A193-B7,B7M,L7,L7M
2 Q.C Management
-P.M.I REPORT ISSUING(Mechanical & Chemical Analysis)
-ISO 9001/14001 , TS 16949
3 Q.C Approval Customers
-JORD INTERNATIONAL PTE. LTD.
-BOLDROCCHI & HUDSON
-S&W HEAT EXCHANGER
-GS CALTEX (BOLT.NUT)
-S – OIL COMPANY (BOLT,NUT)
-STX HEAVY INDUSTRY
6. Technical & Development Q.C Management System
7. Products
HEX, STUD BOLT & NUT / SPECIAL BOLT & NUT
7. Products
PLUG BOLT / AIR COOLER
DUPLEX
SUPER DUPLEX
SPECIAL ALLOY
< ASTM>
A 564 S17400, B 574, B 408 N 08800, A 453 S66286, N 06022, B 408 N 08810
B575-B574-B622, B 619 N 06030, B 408 N 08811, A 453 S66545, B 572 N 06002, N 08801
A 193 B8R, UNS 30815, B 425 N 08825, A 193 B8S, A182 F44 - 31254, N 19903
B 649 N 08904, N 08926, N 09925
A 182 F51 - 31803, B 164, N 06075, A 182 F53 - 32750, F467 / F467, B 637 N 07080
B 668 N 08028, B 166 N 06600, N 07090, A 479 - A240 S 32550, N 06601, N 07263
UNS 31050, B 446 N 06625, N 09901, A 182 F55 - 32760, N 06686, B 151 C 71500
B 160, A 670 - B 637 N 07718, B 151 C 70600, B 160, B 637 N 07750, C 62300
B 574 N 10276, B 462 - B 473 N, C 63000 - SAE 701 C, B 335, 8020, B 138 C 52100
<AISI>
630, 660, 665, 680, 904L
<B.S.I>
1503 318 S13, 3076 NA11, 3076 NA12, 3076 NA13, 3076 NA18, 3076 NA14,
3076 NA21, 3076 NA15, 3076 NA15H, 3076 NA16, 3077 NA20,
CN 107, CN 102, CA103, CA104, ALLOY A286, ALLOY 59-N06059,
NITRONICS 50, NITRONICS 60, SAF2205-URANUS 50, SAF2507, SANICRO28,
FERRALIUM255, ZERON 100, NICHEL200, NICHEL201
HASTELLOY C276, HASTELLOY B2, HASTELLOY C4, HASTELLOY C22, HASTELLOY G30
HASTELLOY G50, 253 MA, 254SMO, 25-6 MO
INCONEL 600, INCONEL 601, INCONEL 625, INCONEL 686, INCONEL 718, INCONEL X-750,
CARPENTER 20 CB3, INCOLOY 800, INCOLOY 800H, INCOLOY 800HT, INCOLOY 801
INCOLOY 803, INCOLOY 825, INCOLOY 903, INCOLOY 925
INCOLOY DS, NIMONIC 75, NIMONIC 80A, NIMONIC 90,
NIMONIC 263,NIMONIC 901, CU NI 70/30, CU NI 90/10,
MONEL 400, MONEL K500, ALUMINIUM-BRONZE, BRONZE
7. Products
7. Products
TITANIUM TITANIUM Gr1~Gr6, TITANIUM Ti-6Al-4V(TC4)
STAINLESS STEELS
(AUSTENTICS)
< ASTM >
A193 B8 / B8A / B8 CL 2, S 30403, A193 B8LN / A, A193 B8N / A / CL.2,
A276 UNS S30908, UNS S31000, A193 B8M / A / CL.2, A193 B8MLN / A, A193 B8MN
UNS S31635, UNS S31726, UNS S31703, A193 B8T / A / CL.2, S 32900, A193 B8C / A / CL.2
A320 B8 B8C B8M, A194 gr. 8 / 8A, A194 gr. 8C / 8CA, A194 gr. 8M / 8MA, A194 gr.8F / 8FA
A194 gr.8P / 8PA, A194 gr.8N / 8NA, A194 gr.8MN / 8MNA
< AISI >
303, 304, 304 H, 304 L, 304 LN, 304 N, 309, 309 S, 310, 314, 321, 310 S, 316, 316 L, 316 LN
316 N, 316 L MOD., 316 Ti, 317, 317 L, 329, 347, 348
STAINLESS STELLS
(MARTENISTICS)
< ASTM >
A193 B6 / B6X, A194 gr.6 / gr.6F, A437 B4B, A565 616, UNS S42200, UNS S43100
< AISI >
410, CA-15, 410 S, 403, 429, 416, 420, 422, 430, 430 F, 430 Ti, 431, 446, 420 F
ALLOY STEELS
< ASTM >
A193 B7, A193 B7M, A320 L7, A320 L7M, 193 B16, A193 B5, A194 GR3, A307 GR B, A307 GR A
A105, A350 LF2
< AISI >
4140, 4142, 501, GR. 1, GR. 2, 4340, 9840, E 4340, 4337, 4340
Product
ANSI
B18.2.1 SQUARE AND HEX BOLTS AND SCREWS
B18.2.2 SQUARE AND HEX NUTS
B18.3 SOCKET CAP, SHOULDER AND SET SCREWS
B18.5 ROUND HEAD BOLTS
B18.6.3 SLOTTED AND RECESSED HEAD MACHINE SCREWS
B18.15 FORGER EYE BOLTS
B18.21.1 LOCK WASHER
B18.22.1 PLAIN WASHER
Product
KS B1002 JIS B1180 HEX HEAD BOLT
KS B1003 JIS B1176 HEX SOC HEAD CAP SCREW
KS B1004 JIS B1182 SQUARE HEAD BOLT
KS B1005 JIS B1184 WING BOLT
KS B1010 JIS B1186 SET OF HIGH STRENGTH HEX BOLT, NUT, WASHER
KS B1060 JIS B1178 FOUNDATION BOLT
KS B1033 JIS B1168 EYE BOLT
KS B1017 JIS B1179 FLAT HEXD BOLT
KS B1012 JIS B1181 HEX NUT
KS B1015 JIS B1170 HEX SLOTTED AND CASTLE NUT
KS B1013 JIS B1163 SQUARE NUT
KS B1034 JIS B1169 EYE NUT
KS B1014 JIS B1185 WING NUT
KS B1326 JIS B1156 PLAIN WASHER
KS B1324 JIS B1251 SPRING WASHER
KS B1037 JIS B1173 STUD BOLT
KS V3032 JIS F3022 U-BOLT
7. Products
8. Manufacturing Process
HEX BOLT
RAW MATERIAL
INSPECTION
CUTTING
MACHINING
ROLLING
INSPECTION
HEAT TREATMENT
COATING
INSPECTION
PACKING
EX-FACTORY
FORGING
SHOT BLAST
8. Manufacturing Process
STUD BOLT
RAW MATERIAL
INSPECTION
CUTTING
MARKING
ROLLING
INSPECTION
HEAT TREATMENT
COATING
INSPECTION
PACKING
EX-FACTORY
MACHINING
8. Manufacturing Process
GENERAL PLUG BOLT
RAW MATERIAL
INSPECTION
CUTTING
HEAT TREATMENT (If required)
INSPECTION (Mechanical properties)
MACHNING
ROLLING
COATING (If required)
INSPECTION
PACKING
EX-FACTORY
FORGING
SHOT BLAST
8. Manufacturing Process
SPECIAL PLUG BOLT (LOW HARDNESS)
RAW MATERIAL
INSPECTION
CUTTING
MACHNING
ROLLING
COATING (If required)
INSPECTION
PACKING
EX-FACTORY
FORGING
SPECIAL HEAT TREATMENT
INSPECTION (Mechanical properties)
SHOT BLAST
8. Manufacturing Process
SPECIAL PLUG BOLT Low Hardness Guarantee Spec
No Material Hardness Guarantee
Facility Remark
1 SA105 MAX HB 120 Nor + Temp Special Heat Treatment
2 SA350LF2 MAX HB 120 Nor + Temp Special Heat Treatment
3 SA182 Austenite Stainless Steel
MAX HB 130 Solution
Treatment
4 SA182 Duplex Steel
MAX HB 225±5 Solution
Treatment
5 Inconel Alloy825
MAX HB 130±5 Solution
Treatment
8. Manufacturing Process
1. Material Cutting
8. Manufacturing Process
2. Hot Forging - 1
8. Manufacturing Process
2. Hot Forging - 2
8. Manufacturing Process
2. Hot Forging - 3
8. Manufacturing Process
3. Machining
8. Manufacturing Process
4. Rolling or Thread CNC Machining
8. Manufacturing Process
5. Heat Treatment
8. Manufacturing Process
6. Inspection
8. Manufacturing Process
7. Inspection
9. Certificates
9.1 ISO 9001
9.2 ISO 14001
9. Certificates
Thank You.
3, Road No.277, Baekwol-ro, Buk-myeon, Uichang-gu,
Changwon, Gyungnam, Korea
TEL +82-55-299-9530 / FAX +82-55-299-9536
