TABLE OF CONTENTS - FadalCNC.com · 2016. 4. 18. · 1 of 38 man_0128_r1 fanuc wiring diagram fanuc wiring diagram 1.0 wrg-0126 2.0 wrg-0127 3.0 wrg-0133 4.0 wrg-0136 5.0 wrg-0140

MAN_0128_R1

FANUC WIRING DIAGRAM

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TABLE OF CONTENTS

1.0 WRG-0126 .....................................................................................................................................................1.1 MP12_OMM_FANUC_CNT.......................................................................................................................

2.0 WRG-0127 ....................................................................................................................................................2.1 TS27_PROBE_FANUC ............................................................................................................................

3.0 WRG-0133 ....................................................................................................................................................3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ..........................................................................3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 .....................................................................................

4.0 WRG-0136 ....................................................................................................................................................4.1 FANUC NC4 PROBE ................................................................................................................................

5.0 WRG-0140 ....................................................................................................................................................5.1 OR 01_DRAWING STANDARDS AND INDEX ........................................................................................5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ..................................................5.3 E01_230VAC POWER DISTRIBUTION ...................................................................................................5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .................................................................................5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ......................................................................................5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ......................................................................................5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ......................................................................................5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ......................................................................................5.9 E180_24VDC POWER DISTRIBUTION ...................................................................................................5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ..............................................................................5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .................................................................................5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .....................................................................................5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..........................................................

FADAL MACHINING CENTERS........................................................................21........................................................................22........................................................................23........................................................................24........................................................................25........................................................................26........................................................................27........................................................................28........................................................................29........................................................................30........................................................................31........................................................................32........................................................................33........................................................................34........................................................................35........................................................................36........................................................................37........................................................................38........................................................................39

SEPTEMBER 2005 ii

5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ......................5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..................................................................................5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..................................................................................5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..................................................................................5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...................................................................................5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..................................................................................5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..................................................................................5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..................................................................................5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...................................................................................5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 .......................................................................5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 .......................................................................5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ..............................................................................5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ..............................................................................5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ..............................................................................5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ..............................................................................5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...........................................................................5.30 E855_OUTPUT CARD FOR C004-1 BOARD ......................................................................................5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...........................................................................5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...........................................................................

MAN_0128_R1


M

0126

0127

0133

0136

0140

1 of 38

FANUC WIRING DIAGRA

1.0 WRG-

2.0 WRG-

3.0 WRG-

4.0 WRG-

5.0 WRG-

FADAL MACHINING CENTERS

SEPTEMBER 2005 2 of 38

1.0 WRG-0126_A1.1 MP12_OMM_FANUC_CNT

NOTE:1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT TO THE AUTO START POSITION

MAN_0128_R1


3 of 38

2.0 WRG-0127_A2.1 TS27_PROBE_FANUC

HT1

Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).

This circuit has the following functions:1. Estop shuts down: all drives (180CR2 3&4), all outputs to: motors, pumps, and air solenoids.2. Do not allow door to unlock if: spindle is on or moving (standstill monitor and PLC), axes in motion (PLC), tool changer in motion (PLC), pallet changer in motion (PLC).3. When door is open: drives and tool changer arm (or slide) are disabled. (drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC) Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds. No tool change allowed with door open (PLC and safety relay). Chip conveyor is off unless unless Enable is pressed and held.4. When tool cage door is open, disables tool magazine (PLC). Requires manual override (PLC) to allow movement with door open.

en.en.

Do Not Use

Do Not Use

OVERRIDE PRESSEDOVERRIDE PRESSEDENABLEENABLE

MULTI #8

MULTI #9

MU

LTI #

10

MU

LTI #

11

180CR25 6

850CR2 is added for CE.


FADAL MACHINING CENTERS3.0 WRG-0133_D

3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ S

S22

S34

S33

S24

S23

A2

2414 34

Sen

trol G

E

INT-

22.5

R1-

24

S13

S14

S35

A1 2313 33

S13 + outputS23 - output

S34 Falling edge ResetS35 Rising edge Reset Manual Start - S34 to S35 with a NO switch. Auto Start - connect S35 to S33.

S14 & S33 Channel 1 input, active hi (closed)S22 Channel 2 input, active lo (open)S24 Channel 2 input, active hi (closed)

OUTPUT C004-2

35

BOARD

DOOR UNLOCK

DOOR UNLOCK OUTPUT E856

35

BOARDINTERFACE

2A856SOL2

180K54

Y10.1

Reduced Feeds and Speeds Limit:Spindle rpm and axis feed rates are limited when this input is open.

SAFETY RESET

+24V

Standstill monitor:1. Prevent opening of door while spindle is moving.2. Second monitor could be set to stop machine if maximum rpm-while-doors-open is exceeded.

Safety Relay Door Interlocks: Controlled by door interlock contacts. Outputs: Disables spindle and axis movement. (Can be bypassed by Door Override circuit.) Activates reduced feeds and speeds when door is op Disables tool changer arm (or slide) when door is op (Cannot be overridden.)

Contacts shown in door open state.

Contacts shown in door closed state.

856SOL2

REVERSEA2A1

OUTPUT C004-1BOARD

INTERFACE

Fanuc DATC Arm - E855

855E19

855E235

4 855FU3

855FU4

C004-1

5

4

BOARD

855J19

855J23

DATC TOOL ARM

DATC TOOL ARM

855M19A

JUMPER855M4

855M3

A1 A2

180C

8

OL96 95 FORWARD

180K54

Y9.2

Y9.3

850CR2

1 2

WHITE/BLK 20 AWG

YE

LLO

W

BR

OW

N

WH

ITE

GR

EE

N

RED/BLK 20 AWG

RED/BLK 20 AWG

RE

D/B

LK

20 A

WG

PIN

K 2

0 A

WG

RE

D/B

LK

20 A

WG

WH

ITE

/BLK

20

AW

G

RED/BLK 20 AWG

BE

LDE

N 8

451

OR

EQ

UIV

. 2-C

ON

DU

CTO

R

RE

D

BLA

CK

1 2

6

3

3

4

RED

BLACK

WHITE

GREEN

RED

BLACK

WHITE

GREEN

BELDEN 8451 OR EQUIV. 2-CONDUCTOR

FRONT DOOR N.O.

2

1

FRONT DOOR INPUTS E802

802DV1FRONT DOOR N.C.

802DV2

5

4BOARD

26

25

INTERFACE

FRONT DOOR N.C.

FRONT DOOR N.O.

SOURCING INPUTSINPUT C001 BD

26

25180F

52

180F52180J54

+24V

X5.0

X5.1

GRN 802E11

WHT 802E15

GRN

WHT

YELLOW

BRN

RED

BLK

EuchnerTP3-4121A024PG

Fanuc side: 4-Pin Plug, Amp 350779-1 (WIR-1298) Sockets, Amp 350689-1 (WIR-1296) qty=4Interlock side: 4-Pin Female Connector, Amp 350780-1 (WIR-1297) Pins, Amp 350690-1 (WIR-1299) qty=4

Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6

Fadal PCB-0321FRONT DOOR LOCK

+24V

CO

M

SP

IND

LES

EN

SO

R

STA

TUS

DO

OR

UN

LOC

K

EN

ABLE

FWD REV SPARE

K5

SP

IND

LE R

OTA

TIN

G

DAT

C/A

TC F

WD

DAT

C/A

TC R

EV

SP

AR

E

UN

LOC

K D

ELAY

UN

LOC

K D

OO

R5V

PO

WER

24V

PO

WE

R

R22

J2J1

+24V

MAN_0128_R1


SOURCING INPUTSBOARD

X7.2

44805E1944ATC Fault

INPUT C003 BD

Fanuc ATC Fault Input - E805C003 BREAKOUT

G

4

5DV3

FAULTITCH

ATCCANNON PLUG

When there is a DATC the ATC Fault input is not used and so may be used to signal the PLC that tool magzine is disabled.

nce numbers are to Quad drawing 4365-CAD (21 Oct 04).

5 of 38

3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2

14 13

4 Pole 24 VDC relay and socketOmron MY4N-DC24 and PY14-02ELE-1110 and ELE-0406or equivalent

15

26

37

48

9

10

11

12

Tool Inserter InterlockOpen when tool inserter is present.

If Tool Inserter is in place, the tool magazine cannot be moved.If the Tool Door is open, the Override must be pressed to move the tool magazine.

180F

52

180J54180F52

+24V

H

1

80

ATCSW

ATCCANNON PLUG

Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6

12

3

4

5

6

REVERSEA2A1

OUTPUT C004-1BOARD

INTERFACE

Fanuc DATC Tool Magazine - E855

855E11

855E153

2 855FU1

855FU2

C004-1

3

2

BOARD

855J11

855J15

DATC TOOL MAGAZINE

DATC TOOL MAGAZINE

855M11A

JUMPER855M2

855M1

A1 A2

180C

8

OL96 95 FORWARD

180K54

Y9.0

Y9.1

Refere

TOOL DOOR and REMOTE TURRET INPUTS E802BOARD

INTERFACESOURCING INPUTS

INPUT C001 BD

180F

52

180F52180J54

+24V

802E27802SS1 29 29

3030

31 31

3232

X5.4

X5.5

X5.6

X5.7

802SS2 802E31

802SS3 802E35

802SS4802E39

Note changes in types of switches.

Switch open when door is closed.

Tool Magazine Door Interlock ELE-1504 Omron D4DS-35FS or equivalent

Turret CW and CCW Remote Switches Normally open contact, Idec HW-F10 (ELE-0093) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) Green Switch Cap, Idec ABW-2B-G (ELE-0669)

Tool Door Override Switch Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1) Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) White Switch Cap, Idec ABW-2B-W (ELE-1068)

Switch closed when door is closed.


SET SWITCH 3 OF SW1 TO POSITION ONSET SWITCH 1 OF SW2 TO POSITION ON


4.0 WRG-0136_A4.1 FANUC NC4 PROBE

MAN_0128_R1


7 of 38

5.0 WRG-01405.1 OR 01_DRAWING STANDARDS AND INDEX

FADAL MACHINING CENTERSLINE OVERVIEW


5.2 C02_OPERATOR STATIONS COMMUNICATION 1

MAN_0128_R1


9 of 38

5.3 E01_230VAC POWER DISTRIBUTION



5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL

NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET ACCORDING TO THE VOLTAGE SHOWED IN THE TABLE 1.

INPUT JUMPER AC INPUTVOLTAGE 190 NONE 2 200 2-7 8 210 2-5 6 230 2-6 7 240 2-6 8 250 2-5 7 260 2-5 8 340 NONE 3 350 3-7 8 360 3-5 6 380 3-6 7 390 3-6 8 400 3-5 7 410 3-5 8 440 NONE 4 450 4-7 8 460 4-5 6 480 4-6 7 490 4-6 8 500 4-5 7 501 4-5 8

MAN_0128_R1


11 of 38

5.5 E170_115VAC POWER DISTRIBUTION_SHT1

MAN_0128_R1


13 of 38


MAN_0128_R1


15 of 38

5.9 E180_24VDC POWER DISTRIBUTION



5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL

MAN_0128_R1


17 of 38

5.11 E350_DRIVES CNC CONTROL WIRING DETAIL



5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL

WYE-DELTA

MAN_0128_R1

FANUC WIRING DIAGRAM, Y, Z AXIS

19 of 38

5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X

FADAL MACHINING CENTERSETAIL FOR A & B AXIS MOTORS


5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING D

MAN_0128_R1


21 of 38

5.15 E801_INPUT CARD FOR C001 BOARD_SHT1

MAN_0128_R1


23 of 38




5.18 E804_C001 BOARD JUMPER SETUP DETAIL

MAN_0128_R1


25 of 38

5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1

MAN_0128_R1


27 of 38




5.22 E808_C003 BOARD JUMPER SETUP DETAIL

MAN_0128_R1

FANUC WIRING DIAGRAMT1

29 of 38

5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SH

FADAL MACHINING CENTERST2


5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SH

MAN_0128_R1


31 of 38

5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1

MAN_0128_R1


33 of 38


MAN_0128_R1


35 of 38

5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1



5.30 E855_OUTPUT CARD FOR C004-1 BOARD

MAN_0128_R1


37 of 38

5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1

FADAL MACHINING CENTERS2


5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT

TABLE OF CONTENTS1.0 WRG-0126_A1.1 MP12_OMM_FANUC_CNT

2.0 WRG-0127_A2.1 TS27_PROBE_FANUC

3.0 WRG-0133_D3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT13.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2

4.0 WRG-0136_A4.1 FANUC NC4 PROBE

5.0 WRG-01405.1 OR 01_DRAWING STANDARDS AND INDEX5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW5.3 E01_230VAC POWER DISTRIBUTION5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL5.5 E170_115VAC POWER DISTRIBUTION_SHT15.6 E171_115VAC POWER DISTRIBUTION_SHT25.7 E172_115VAC POWER DISTRIBUTION_SHT35.8 E173_115VAC POWER DISTRIBUTION_SHT45.9 E180_24VDC POWER DISTRIBUTION5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL5.11 E350_DRIVES CNC CONTROL WIRING DETAIL5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS5.15 E801_INPUT CARD FOR C001 BOARD_SHT15.16 E802_INPUT CARD FOR C001 BOARD_SHT25.17 E803_INPUT CARD FOR C001 BOARD_SHT35.18 E804_C001 BOARD JUMPER SETUP DETAIL5.19 E805_IMPUT CARD FOR C003 BOARD_SHT15.20 E806_INPUT CARD FOR C003 BOARD_SHT25.21 E807_INPUT CARD FOR C003 BOARD_SHT35.22 E808_C003 BOARD JUMPER SETUP DETAIL5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT15.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT25.25 E850_OUTPUT CARD FOR C001 BOARD_SHT15.26 E851_OUTPUT CARD FOR C001 BOARD_SHT25.27 E852_OUTPUT CARD FOR C003 BOARD_SHT15.28 E853_OUTPUT CARD FOR C003 BOARD_SHT25.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT15.30 E855_OUTPUT CARD FOR C004-1 BOARD5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT15.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2

Documents

TABLE OF CONTENTS - FadalCNC.com · 2016. 4. 18. · 1 of 38 man_0128_r1 fanuc wiring diagram fanuc wiring diagram 1.0 wrg-0126 2.0 wrg-0127 3.0 wrg-0133 4.0 wrg-0136 5.0 wrg-0140