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Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 1
TABLE-1
PROJECT AT A GLANCE
Registered Address M/s. Pallavada Technical Textiles Park Private Limited,
No. 78, Greams Road,
Thousand Lights,
Chennai-600006.
Communication Address of
Applicant
M/s. Pallavada Technical Textiles Park Private Limited,
S. F. No. 434, Gurumanthur Main Road,
Kolappalur (PO),
Gobichettipalayam Taluk,
Erode-638456.
Proposed Project Proposed Integrated Textiles Park Location S. F. Nos. 442/1, 442/3, 442/5, 443/1, 443/2, 443/3, 443/4,
443/5, 434/7, 434/8, 434/9 of Kolappalur Village
S. F. Nos. 52/2, 52/3, 52/5, 52/6, 53/1, 53/2, 53/3, 53/4,
53/5, 53/6, 53/7, 53/8, 53/9, 53/10, 53/11, 53/12, 59/1,
59/6, 59/7, 59/8, 59/9, 59/10, 59/11, 59/12, 59/13, 59/14,
59/15, 59/16, 59/17, 59/18, 59/19, 59/20, 59/21, 60/1, 60/2,
60/3, 60/4, 60/5, 61/1, 61/2, 61/3, 61/4, 61/5, 61/6, 61/7,
61/8, 61/9, 62/1, 62/2, 62/3, 62/4, 62/5, 62/6, 62/7, 62/8,
62/9, 62/10, 62/11, 64/1, 64/2, 64/3, 65/1, 65/2, 65/3, 65/4,
65/5, 65/6, 65/7, 65/8, 65/9, 65/10, 66/1, 66/2, 66/3, 66/4,
66/5, 66/6, 66/7, 66/8, 66/9, 66/10, 66/11, 66/12, 66/13,
66/14, 67/1, 74/1, 74/2, 74/3, 74/10, 74/11, 74/12, 74/13,
74/14, 74/16, 75/1, 75/2 of Thalguni Village
Gobichettipalayam Taluk, Erode District, Tamil Nadu
Connectivity MDR 132 Perundurai Sathyamangalam road - adjacent to site,
North
Nambiyur Kolappalur Road- 0.3 km, South
SH-81 Gobichettipalayam Dharapuram road- 1.51 km, East
Vijayamangalam Railway Station- 23.7 km, NNW
Coimbatore International Airport- 56.12 km, NE
Cochin Port- 204.03 km, SW
Total Plot Area 32.12 ha (79.33 acres) Land Use Classification Unclassified Landuse as per DTCP
Proposed Building Profile The proposed Integrated Textiles Park would have:
Factory sheds for production purpose
Sr. No. Description Built up area (sq.m)
1 Garment factory plot-A 14306
2 Garment factory plot- B 6871
3 Garment factory plot- C 10411
4 Garment factory plot- D 9268
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 2
Sr. No. Description Built up area (sq.m)
5 Garment factory plot- E 6872
6 Garment factory plot- F 6871
7 Weaving factory plot- G 1566
8 Weaving factory plot- H 1566
Common facilities
Sr. No. Description Built up area (sq.m)
1 Workers hostel plot-1 10143
2 Workers hostel plot- 2 20656
3 Workers hostel plot- 3 10862
4 Workers hostel plot- 4 10328
5 Admin & Buyer lounge 1930
6 Testing & Training Centre 3177
7 Multipurpose hall 1705
8 Creche 573
9 Shopping centre 1663
10 Health care centre 629
11 Parents' Dorm 308
12 Central kitchen 1438
13 Laundry 575
Common infrastructure
1. Storm water drainage system
2. Water supply system
3. Sewage Treatment Plant- 0.8 MLD
4. Effluent Treatment for Laundry – 0.1 MLD
5. Electricity demand- 3.3 MW for Industrial and 0.6 MW for
Common facilities
6. Solar Power- 2 MW capacity
7. Main approach road (600 m x 24 m)
8. Internal Roads (1900m x 18 m)
9. Sub- arterial roads (560 m x 9 m)
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 3
Environment Setting Site Co- ordinates No. Latitude Longitude
A 11°23'15.78” N 77° 24'36.86” E
B 11°22'57.17” N 77° 24'42.90” E
C 11°22'59.45” N 77° 24'57.14” E
D 11°23'21.80” N 77° 25'10.65” E
Nearest Water
bodies
Lower Bhavani Project Canal- 2.9 km, NNW
Pallipalayam Pond-3.7 km, NNW
Sekkupalayam Pond-4.7 km, NNW
Bhavani River-10.57 km, NNW
Ecologically
important places --
Nearest major
habitation
Kolappalur- 0.94 km, WNW
Gobichettipalayam- 5.7 km, North
Proposed Facilities Parking Details Required Provided Cars 159 159 Trucks 22 22 Water Requirement 0.92 MLD Water Supply Source New Tiruppur Area Development Corporation Limited (NTADCL) Sanitation details Sewage Treatment Plant of capacity 0.8 MLD Solid Waste Management Non-hazardous process waste
Cloth wastes of 2.45 TPD generated from the garment units will
be reused.
Hazardous process waste
No hazardous solid waste is generated by the member units.
Biodegradable solid waste
Garbage generated from human use of quantity 1.95 TPD will
be size reduced and loaded to STP for biogas production
Sludge generated from STP of quantity 0.22 TPD will be dried
and used for greenbelt.
Non-biodegradable solid waste Non-biodegradable solid waste will be provided to authorized
recyclers. The ETP sludge will be collected and disposed to the
Treatment, Storage and Disposal Facility (TSDF),
Gummidipoondi.
Power Requirement 5.8 MW from TANGEDCO Emergency back-up To meet the emergency power requirement during power
failure, DG sets will be provided.
Industrial plots (8 nos.)
8 nos. x 1000 kVA are proposed.
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 4
Common amenities
2 nos. x 750 kVA are proposed Air Pollution/ Noise generation
sources
The sources of air pollution/ noise generation within the
proposed project are the DG sets.
Member units
1000 KVA x 8 Nos. DG sets are proposed
Common amenities
750 KVA x 2 Nos. DG sets are proposed
Fuel usage
1000 KVA – 320 L/hr/DG
750 KVA – 240 L/hr/DG
Total investment of the Project/
Activity
The total cost of the project has been estimated as Rs. 106.27
Crores.
Funds allocated for EMP 5.31 crores Name of the Environmental
Consultant involved
M/s. VIMTA LABS LIMITED
Branch Office:
No. 49, West Venkatasamy Road,
R. S. Puram,
Coimbatore- 641002.
Regd. Office:
142, IDA, Phase- II,
Cherlapally, Hyderabad- 500051.
QCI/NABET accredited EIA Consultancy Organization, NABL Accredited, ISO 17025
Certified and MoEF Recognized Laboratory
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 5
I. PROPOSED PROJECT
The proposed project is an integrated textile park proposed by M/s. Pallavada Technical
Textiles Park Pvt. Ltd. The project houses 8 industrial plots for the purpose of Garment
manufacturing and weaving, common facilities like workers’ hostel, admin and buyer
lounge, testing and training centre, multipurpose hall, crèche, shopping centre, health care
centre, Parents dorm, Central Kitchen, Laundry etc. and common infrastructure.
The project has been constituted under the Scheme for Integrated Textiles Park (SITP) of
Ministry of Textiles, Government of India. The land use of the Project site and the Built-up
area split up are presented in Tables - 2 and Table - 3 respectively.
About the Project Proponent
As mandated by the guidelines of SITP, M/s. Pallavada Technical Textiles Park Private
Limited is a Special Purpose Vehicle (SPV), formed and incorporated as a Private Limited
Company under the Companies Act, 1956 with its registered office located at Kolappalur
(PO), Gobichettipalayam Taluk, Erode District.
The Board of Directors comprise of representatives of the 10 member units, which have
planned to set up textile units in the park.
TABLE-2
LAND USE OF THE PROJECT SITE
Sr. No. Description Area
Acre ha %
1 Factory building plot- land area 28.07 11.36 35.39
2 Common facilities land area 22.99 9.31 28.98
3 Road area 11.26 4.56 14.20
4 Over Head Tank and Sumps 0.41 0.17 0.52
5 Sewage Treatment Plant 0.59 0.24 0.74
6 Rain Water Harvesting 1.85 0.75 2.33
7 Open green area 6.22 2.52 7.84
8 OSR 7.93 3.21 10.00
Total 79.33 32.12 100.00
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 6
TABLE-3
BUILT-UP AREA SPLIT UP
Sr. No. Description Area
sq. m ha 1 Garment Factory Plot- A 14306 1.43
2 Garment Factory Plot- B 6871 0.69
3 Garment Factory Plot- C 10411 1.04
4 Garment Factory Plot- D 9268 0.93
5 Garment Factory Plot- E 6872 0.69
6 Garment Factory Plot- F 6871 0.69
7 Garment Factory Plot- G 1566 0.16
8 Garment Factory Plot- H 1566 0.16
9 Workers’ Hostel Plot-1 10143 1.01
10 Workers’ Hostel Plot-2 20656 2.07
11 Workers’ Hostel Plot-3 10862 1.09
12 Workers’ Hostel Plot-4 10328 1.03
13 Admin & Buyer Lounge 1930 0.19
14 Testing and Training Centre 3177 0.32
15 Multipurpose Hall 1705 0.17
16 Crèche 573 0.06
17 Shopping Centre 1663 0.17
18 Health Care Centre 629 0.06
19 Parents’ Dorm 308 0.03
20 Central Kitchen 1438 0.14
21 Laundry 575 0.06
Total 121718 12.17
II. MEMBER UNIT DETAILS
Upon completion, the proposed project will house member units, who are already well
established in carrying out spinning, knitting, weaving, garmenting and other textile
related activities. The details of the type of activity to be carried out in each plot are
provided in Table- 4.
TABLE-4
DETAILS OF MEMBER UNITS
Sr. No. Name of the Plot Activity / Process 1. Plot A Garmenting 2. Plot B Garmenting 3. Plot C Garmenting 4. Plot D Garmenting 5. Plot E Garmenting 6. Plot F Garmenting 7. Plot G Weaving 8. Plot H Weaving
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 7
III. WATER REQUIREMENT & WASTEWATER MANAGEMENT
Construction phase
Water required during construction activities of quantity 10 KLD will be met from private
suppliers.
Operation phase
The total water requirement for the entire project during the operation period for one time
is 923 KLD with a daily fresh water requirement of 616 KLD, which will be sourced from
New Tiruppur Area Development Corporation Limited (NTADCL). Total sewage generated is
about 723.0 KLD which will be treated in the proposed Sewage Treatment Plant (STP) with
a capacity of 800 KLD. The treated water (723.0 KLD) will be utilized for flushing
requirement (307 KLD) and greenbelt maintenance (416 KLD). The laundry wastewater of
quantity 95 KLD will be treated in the ETP and the treated water will be used for greenbelt
development.
TABLE-5
DETAILS OF WATER CONSUMPTION
Sr. No Description of consumption Quantity in KLD
1 Boarding staffs
a Fresh water for drinking and other usage (6300
persons x 75 lpcd)
472.5
b Fresh water for laundry (6300 persons x 15 lpcd) 95.0
c Flush water (6300 persons x 45 lpcd) 283.5
2 Non-boarding staffs
a Fresh water (1575 persons x 30 lpcd) 47.3
b Flush water (1575 persons x 15 lpcd) 23.6
3 Process
a Weaving 0.6
Total 923
TABLE-6
DETAILS OF WASTEWATER GENERATION
Sr. No Description of generation Quantity in KLD
1 Boarding staffs
a Drinking & Other usage (472.5 KLD x 80%) 378.0
b Flush water (283.5 KLD x 100%) 283.5
c Laundry (95 KLD x 100 %) 95.0
2 Non-boarding staffs
a Drinking & Other usage (47.3 KLD x 80%) 37.8
b Flush water (23.6 KLD x 100%) 23.6
Total 818
The water balance of the proposed project is presented as Figure-I.
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 8
FIGURE-I
WATER BALANCE OF THE PROPOSED PROJECT
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 9
IV. SOLID WASTE MANAGEMENT
The solid waste generated during the operation phase of the proposed project will consist
of municipal solid waste, cloth waste from the member units and sludge from Sewage
Treatment Plant and Effluent Treatment Plant.
The total waste generated from the entire project amounts to 6.24 TPD. Biodegradable
municipal solid waste of quantity 2.1 TPD will be reduced in size in a Pulverizer and the
liquefied waste will be mixed with the wastewater treated in the STP, where it will be
broken down for biogas production in the Hybrid UASB reactor. The generated biogas will
be utilized in the Central Kitchen. The non- biodegradable municipal solid waste of quantity
1.37 TPD will be disposed to authorized recyclers.
Cloth wastes generated at the rate of 2.45 TPD will be reused by the member units. The
STP sludge of quantity 0.22 TPD will be dried, pelletized and used as manure for gardening
and green belt development. The ETP sludge of quantity 0.10 TPD will be stabilized, dried
and disposed to TSDF, Gummidipoondi. The details of solid waste generated and the mode
of disposal are given in Table-5 and Table-6.
TABLE-5
SOLID WASTE GENERATION DETAILS
Sr.
No. Source
No. of
Persons
Generation
rate (TPD)
Total
(TPD)
1.
Municipal Solid Waste Plant employees 6300 0.0005 3.15 Employees for other
amenities (including
floating population)
1575 0.0002 0.32
Total 7875 -- 3.47 2. Cloth Wastes -- -- 2.45 3. STP Sludge -- -- 0.22
4. ETP Sludge -- -- 0.10
Total -- -- 6.24
TABLE-6
SOLID WASTE MANAGEMENT
Sr.
No. Description
Quantity (TPD)
Mode of disposal Biodegradable
Non-
biodegradable
1 Municipal Solid
Waste
2.1 --
Will be reduced in size and
mixed with the wastewater
in STP for biogas production.
-- 1.37 Will be handed over to
authorized recyclers
2 STP Sludge 0.22 Used as manure for
greenbelt and gardening.
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 10
3 Cloth Waste 2.45 Reuse by member units.
4. ETP Sludge 0.10 Collected and disposed to
TSDF, Gummidipoondi
V. RAINWATER HARVESTING AND RECHARGE
Basic Assumptions
Intensity of Rainfall considered = 100 mm/hr = 0.1 m/hr
The quantity of run-off is presented in Table-7.
TABLE-7
RUN-OFF CALCULATIONS
Sr.
No. Category
Area
(m2)
Impermeability
factor
Harvestable Water
(Intensity x Area x
Impermeability
factor) (m3/hr) 1. Built-up area 105843 0.6 6350.58 2. Green area &
OSR
50355 0.3 1510.65
3. Road/ Paved area 56187 0.9 5056.83 Total 212385 - 12918.06
The total calculated peak run-off from the project site is 12918.06 m3/hr. considering
the constant co-efficient factor of 0.80 (for all situations) for evaporation, spillage and
first flush wastage (Source: CPWD)
Harvestable water = 0.8 x 12918.06
= 10334.45 m3/hr
This run-off is proposed to be channelized through storm water drains to the rainwater
harvesting section of area 7840 sq.m. The storm water will be fed to the underground
aquifer through bore holes of diameter 0.2 m and depth 1.5 m each. A total of 764 Nos.
of bore holes will be constructed for recharge of ground water.
VI. PARKING DETAILS
Parking requirement for the proposed project is calculated based on the DTCP norms. A
total parking area of 2812 sq.m is provided for 159 car spaces and 22 lorry spaces. Table-
8 shows the DTCP parking norms for industries.
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 11
TABLE-8
DTCP PARKING NORMS
Sr. No. Building Use No. of Parking Spaces
1. Industries
Floor area upto 100
square metres
Nil
Floor area upto 500
square metres
One lorry space
Floor area extending
500 square metres
One lorry space for every 500
square metres of total floor
area or part thereof
TABLE-9
DETAILS OF PARKING SPACES REQUIRED
Sr.
No.
Plot Car Spaces
Required
Lorry Spaces
Required
1. Garment Factory Plot-A 6 5
2. Garment Factory Plot-B 3 3
3. Garment Factory Plot-C 3 3
4. Garment Factory Plot-D 3 3
5. Garment Factory Plot-E 3 3
6. Garment Factory Plot-F 3 3
7. Weaving Factory Plot-G 1 1
8. Weaving Factory Plot-H 1 1
9. Admin & Buyer Lounge 17 -
10. Testing & Training Centre 23 -
11. Multipurpose Hall 74 -
12. Health Care Centre 4 -
13. Parents' Dorm 4 -
14. Shopping Centre 14 -
Total 159 22
TABLE-10
DETAILS OF PARKING SPACES PROVIDED
Description Required Provided
Car spaces* 159 159
Lorry spaces# 22 22
*- Car spacing (5.0 x 2.5 m) #- Lorry Spacing (10 x 3.75 m)
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 12
VII. TRAFFIC MANAGEMENT PLAN
The following traffic management measures are adopted to ease the traffic flow to and
from the project site.
Merging of vehicles will be performed only with the left traffic from the exit gates, to
ensure safety.
To establish smooth entry & exit of vehicles, bell mouth shape geometry will be
provided at the gates for the smooth transition of vehicles.
Both entry and exit are manned with trained and efficient security personnel.
Adequate provision for parking of vehicles will be ensured.
Yellow paint junction boxes will be provided to act as psychological barriers for
drivers to control the speed.
Adequate Sign and guide posts as per IRC guidelines, Road marking, STOP lines,
parking lanes, etc. will be clearly marked to guide the vehicles.
VIII. GREENBELT PLAN
A greenbelt of area 2.52 ha (6.22 acres) is planned to be established in the proposed
Textile Park. It covers 7.84% of the total project area. The greenbelt area split-up is
presented in Table-8.
TABLE-8
GREENBELT AREA SPLIT-UP
Sr. No. Description Area
sq.m Ha
1 Green area-1 1502.25 0.15
2 Green area-2 1935.71 0.19
3 Green area-3 1703.26 0.17
4 Green area-4 2018.98 0.20
5 Green area-5 1169.59 0.12
6 Green area-6 851.74 0.09
7 Green area-7 808.17 0.08
8 Green area-8 1567.16 0.16
9 Green area-9 402.67 0.04
10 Green area-road 13208.82 1.32
Total 25168.35 2.52
IX. FIRE SAFETY MEASURES
Fire safety system is designed based on the recommendations of National Building Code,
2005 and involves the following measures:
Adequate number of Portable Fire Extinguishers will be installed as per the NBC
norms.
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 13
An electrical driven pump and one diesel pump shall be provided.
An underground sump of capacity 750 cu.m will be established.
Manual Operating Fire Alarm System will be provided in the project premises.
Auto Sprinkler System with a separate sprinkler pump and wet riser system will
be established.
A yard hydrant system all along the project periphery will be established.
Hose reel system will be established for the usage of both the member units and
also in the hostel blocks.
X. CONCLUSION
The establishment of the proposed project by M/s. Pallavada Technical Textiles Park Private
Limited at Kolappalur Village, Gobichettipalayam Taluk, Erode district, Tamil Nadu is one
among the 10 Textile Parks that was approved under the SITP scheme by the Ministry of
Textiles, Government of India. The project, upon completion, will help bridge the gap
between demand and supply of garments in the regional, national and international
markets.
Groundwater Perspective
The project consumes 0.92 MLD of water for one time requirement and 0.62 MLD of water
as daily fresh water requirement. The wastewater generated from the Textile Park will be
properly treated and reused for flushing and landscaping purposes. Further, the rainwater
harvesting system will help in increasing the groundwater levels in the region. Thus, there
will not be any major depletion of groundwater resources.
Soil quality Perspective
From the results of the soil analysis, the site consists of a uniform top soil deposit of sandy
gravel followed by soft disintegrated rock. There will not be any chances of soil
contamination or discharge of wastewater from the member unit activities.
Air quality Perspective
DG sets will be the source of air emissions from the project site during operation phase.
Stacks with adequate height will be provided for the proper dispersion of emissions. Also,
the low sulphur diesel used in the DG sets will result in very low emissions.
Noise quality Perspective
The only noise generating source from the proposed project will be the DG sets which
come with acoustic enclosures for the minimization of noise during operation. Thus, there
will not be a major impact on the ambient noise levels.
Floral and Faunal diversity
There will not be any major impact on the flora and fauna during the construction and
operation phase of the project. The greenbelt and avenue plantation developed in an area
of 2.52 ha, will only add to the local biodiversity.
Conceptual Plan
M/s. Pallavada Technical Textiles Park Pvt. Ltd., Erode, Tamil Nadu 14
Hazardous waste Perspective
The proposed project will not generate any hazardous waste except the ETP sludge and
spent oil from the DG sets. The ETP sludge will be properly collected and disposed to TSDF
Gummidipoondi. The Spent oil from DG sets will be properly collected and disposed to
authorized recyclers. Thus, there will not be any impact due to the hazardous waste
generation.
Conclusion
The proposed project will help satisfy the demand of textile goods and will also help in the
improvement of the social-economy and lifestyle of the people in and around the project
site. Also, the project would have very little impact on the environment with respect to air,
water, soil and noise. Hence, it is highly anticipated that the establishment of the project
will result in overall beneficial impact in the region.