Table 1- Iran cement capacity 2011

No Plant NameCapacity (t/y)

No Plant NameCapacity (t/y)

Clinker Cement Clinker Cement

1 Abadeh 378000 393120 12 Ekbatan 165000 171600

2 Abyek 3750000 3900000 13 Estahban 315000 327600

3 Ardebil 1050000 1092000 14 Faraz Firuzkuh 1020000 1060800

4 Ardestan 1050000 1092000 15 Fars 787500 819000

5 Behbahan 690000 717600 16 Fars Nov 900000 936000

6 Benvid 157500 163800 17 Firuzkuh 990000 1029600

7 Bohruk 1080000 1123200 18 Gharb 1200000 1248000

8 Bojnourd 1590000 1653600 19 Ghayen 780000 811200

9 Darab 1080000 1123200 20 Hegmatan 1980000 2059200

10 Dashtestan 900000 936000 21 Hormozgan 1800000 1872000

11 Doroud 1197000 1244880 22 Ilam 1590000 1653600

23 Isfahan 996000 1035840 34 Lar Sabzevar 990000 1029600

24 Jovein 1200000 1400000 35 Larestan 210000 218400

25 Karoun 900000 936000 36 Loshan 198000 205920

26 Kavir Kashan 535500 556920 37 Momtazan 990000 1029600

27 Kerman 1104000 1148160 38 Nahavand 990000 1029600

28 Khash 780000 811200 39 Naien 1500000 1560000

29 Khazar 1200000 1248000 40 Neka 2190000 2277600

30 Khouzestan 2400000 2496000 41 Neyriz White 157500 163800

31 Khoy 990000 1029600 42 Neyriz Qom 990000 1029600

32 Kurdestan 960000 998400 43 Omran Anarak 990000 1029600

33 Lamard 990000 1029600 44 Peyvand Golstan 990000 1029600

45 Qeshm 231000 240240 56 Shomal 1200000 1248000

46 Safaieh 600000 624000 57 Shomal White 85800 89232

47 saman Gharb 2100000 2184000 58 Soufian 2415000 2511600

48 Sarouj Boushehr 1800000 624000 59 Tehran 3048000 3169920

49 Sarouj Isfahan 600000 624000 60 Uromia 1890000 1965600

50 Saveh Gray 2160000 2246400 61 Uromia White 157500 163800

51 Saveh White 315000 230000 62 Yasouj 210000 218400

52 Sepahan 2970000 3088800 63 Zabol 990000 1029600

53 Shahrekurd 990000 1029600 64 Zanjan 582750 606060

54 Shahroud 1800000 1872000 65 Zarin Rafsanjan 210000 218400

55 Shargh 2313750 2423590 66 Zaveh Torbat 1050000 1092000

Total 74419800 76220282

Table 2- SPECIFICATION OF SAMAN GHARB CEMENT MAJOR EQUIPMENTS

MajorMachinery Capacity Supplier

Equipment

Crusher Double rotor hammer 1×1600 t/h ThyssenKrupp Forder TechCrusher Germany

Mixing BedStacker 1×2000 t/h ThyssenKrupp Forder Tech

Reclaimer 2×450 t/h Germany

Raw Mill Vertical roller mill 2×300 t/hPolysius

GermanyPreheater

5- Stage single Stream 2×3500 t/dPolysius

Precalciner Germany

Kiln 3 roller station rotary kiln 2×3500 t/dPolysiusGermany

Cooler Grate Cooler 2×3500 t/dPolysiusGermany

Dust collector forBaghouse 2 sets

Redecam Cokiln and raw mill ItalyDust collector for

E.S.P 2 setsRedecam Co

cooler Italy

Clinker conveyor Conveyor  Aumund Co  Germany

Cement Mill Ball Mills 3×160 t/hPolysiusGermany

Cement Dispathes Dispath in bulk carriers4 line of Polysius

200t/h each Germany

Cement Dispathes Dispath in bags4 line of Haver & Bocker

150t/h each Germany

V II 1-525 1-425 Type of cement

21.44 20.7 20.98 20.7 %SiO2

4.51 5.2 5.2 5.65 %Al2O3:

5.1 4.6 4.2 4 %Fe2O3:

64.3 65.1 65.86 65 %CaO:

1.75 1.3 1.62 1.2 %MgO:

1.6 1.6 1.42 1.7 %SO3:

0.55 0.5 0.56 0.5 %K2O:

0.15 0.15 0.16 0.15 %Na2O:

0.54 0.57 0.84 0.57 %L.O.I:

%CL:

99.96 99.9 99.98 99.65 Total:

56.67 61.6 63.67 58.77 C3S:

19.19 12.9 12.11 15.01 C2S:

3.32 6 8.24 8.2 C3A:

15.51 14 12.78 12.17 C4AF:

93.64 97.04 97.41 96.68 LSF:

2.23 2.11 2.23 2.15 SM:

0.88 1.13 1.23 1.41 ALr:

Table 3- Typical Chemical specification

AutoclaveExpansion

%

Specific surface Min

Cm2/g

Time of settingminute

Compressive StrengthKg/cm2

CEMENTTYPE

Initial Final 3 days 7 days28

days

0.7 3300 110 250 300 380 480 Type 1-425

0.6 3400 120 255 300 450 560 Type 1-425

0.8 3300 120 260 250 370 460 Type II

0.5 3300 130 255 230 330 435 Type V

Table 4- Typical Physical specification

•ISIRI 13000 1st addition TUV NORD

ISIRI – ISO/IEC 17025 NACI