T1159- BOM

PROJECT : 35MW CO-GEN PLANT AT BHUSANOOR - ELECTRICAL PACKAGE

REF CODE : JS0012-75650100-SPC-001, REV. R0

Description Qty. Unit RemarksSl. No.

PART A:- 110KV Switchyard 1) a 110kV MAIN EQUIPMENTS

A1 145kV, 1250A, 40kA/3 Sec SF6 Circuit Breaker 1 No. Refer Spec JS0012 - Sh 34 of 173

A2 110kV, 1250A, 40kA/3 Sec Horizontal Double Break Isolator with one Earth Switch 2 No. Refer Spec JS0012 - Sh 25 of 173

A3 110kV, 1250A,40kA/3 Sec Horizontal Double Break Isolator without Earth Switch 1 No. Refer Spec JS0012 - Sh 25 of 173

A4

110kV Single phase oil cooled Potential Transformers 110kV/√3/110V/√3/110V/√3

3 No. Refer Spec JS0012 - Sh 31 of 173

A5 110kV, 600-300/1A 5 Core Single phase oil cooled Current Transformers 3 No. Refer Spec JS0012 - Sh 29 of 173

A6 96kV, 10kA Lightning Arrestor complete with base and discharge counter 6 No. Refer Spec JS0012 - Sh 28 of 173

1) B 11kV SWITCHGEARA7 3150A, 40KA/1Sec, 11kV VCB Outdoor Switchgear 1 No. Refer Spec JS0012 - Sh 37 of 173

2) BUS BAR MATERIALS

B1 LYNX ACSR Conductor 38 M Refer Spec JS0012 - Sh 33 of 173

B2 3" IPS Aluminium Tube (Schedule - 40)-6.5M 12 No.

B3 3" IPS Aluminium Tube (Schedule - 40)-6M 3 No.



B6 3" IPS Aluminium Tube (Schedule - 40)-3M 3 No.

3) CLAMPS & CONNECTORS

C1 3 No. Refer Spec JS0012 - Sh 33 of 173

C2 6 No.

C3 6 No.

C4 Terminal Connector on 110kV Potential Transformers to suit ACSR 'LYNX' Conductor 3 No.

C5 Terminal Connector on Isolator to suit 3" IPS Aluminium Tube (Expansion Type) 3 No.

C6 Terminal Connector on Isolator to suit 3" IPS Aluminium Tube (Rigid Type) 12 No.

C7 Terminal Connector on Isolator to suit ACSR 'LYNX' Conductor 3 No.

C8 9 No.

C9 9 No.

C10 Terminal Connector on Lightning Arrestor to suit ACSR 'LYNX' Conductor 6 No.

C11 Tee' Connector LYNX ACSR on Both Ways 6 No.

C12 Tee' Connector on 3" IPS Aluminium Tube on Main and LYNX ACSR on Branch Way 3 No.

C13 Welding Sleeve to suit 3" IPS Aluminium Tube 12 No.

C14 Cleat Clamp for 7/8 SWG, 10.98mm G.I. Shield Wire ∅ 10 No.

C15 1 No.

C16 65Sqmm, 6000mm Long Flexible Braid 4 No.

C18 Tension Clamp for 7/3.66mm G.S Shield Wire 2 No.

C19 T-Clamp to Suit 7/8 SWG, 10.98mm G.I. Shield Wire∅ 1 No.

4) INSULATORSD1 Solid Core Post Insulators 6 KN - 110kV 15 No. Refer Spec JS0012 - Sh 33 of 173

5) MARSHALLING \JUNCTION BOXE1 CT Junction Box 1 No.

Terminal Connector on 28/35 MVA, 11/110kV Generator Transformer HV Bushing to suit 3" IPS Aluminium Tube

Terminal Connector on 145kV SF6 Circuit Breaker to suit 3" IPS Aluminium Tube (Expansion Type)

Terminal Connector on 110kV Current Transformer to suit 3" IPS Aluminium Tube (Rigid Type)

Terminal Connector on 110kV Post Insulator to suit 3"IPS AL Tube (Sch 40) Expansion Type.

Terminal Connector on 110kV Post Insulator to suit 3"IPS AL Tube (Sch 40) Rigid through Type.

Pad Type Compression Clamp to Suit 7/8 SWG, 10.98mm G.I. Shield Wire to ∅50X6mm GI Flat



Description Qty. Unit RemarksSl. No.

E2 PT Junction Box 1 No.

E3 Outdoor Bay Marshalling Kiosk 1 No.

E4 Outdoor Tariff Meter Panel 0 No.

6) Refer Spec JS0012 - Sh 140 of 173

F1 600 mm wide cable tray (Ladder type) 60 M

F2 450 mm wide cable tray(Ladder type) 130 M

F3 300 mm wide cable (tray Perforrated Type) 60 M

F4 Supports for cable tray 0.5 MT

7) T-JOINTS & L-BENDSG1 600 mm wide ladder type cable tray Refer Spec JS0012 - Sh 140 of 173

- T-joints 1 No.

- L-bends 1 No.

G2 450 mm wide ladder type cable tray - T-joints 4 No.

- L-bends -

G3 300 mm wide ladder type cable tray - T-joints 6 No.

- L-bends 7 No.

8) Control CablesH1 Cables Refer Spec JS0012 - Sh 127of 173a) - 37 C x 2.5 Sq.mm YFY Cable 400 M

b) - 12 C x 2.5 Sq.mm YFY Cable 800 M

c) - 5 C x 2.5 Sq.mm YWY Cable 1700 M

d) - 3 C x 2.5 Sq.mm YWY Cable 1300 M

H2 Termination

a) - 37 C x 2.5 Sq.mm YFY Cable 6 No. Refer Spec JS0012 - Sh 127of 173b) - 12 C x 2.5 Sq.mm YFY Cable 30 No.c) - 5 C x 2.5 Sq.mm YWY Cable 56 No.d) - 3 C x 2.5 Sq.mm YWY Cable 60 No.

9) Control & Relay Panel Refer Spec JS0012 - Sh 38 of 173

I1 Control Panela Control Panel for 110/11kV Trafo cum line bay No. 1

I2 Relay Panela Relay Panel for 110/11kV Trafo cum line bay No. 1

10 Switchyard Earthing Refer Spec JS0012 - Sh 135 of 173

J1 75X10mm G.I flat (for main Eartthmat) 750 M

J2 75X10mm G.I flat (for Riser ) 500 M

J3 50X6mm Cu. flat for ( LA & Transformer Neutral Earthing) 30 M

J4 40mm Dia MS Rod Electrode (Treated as Earth pit) 17 No.J5 100mm dia C.I Pipe, 2.75M long PIPE Earth Electrode (Treated as Earth pit) 2 No.J6 7/8 SWG, 10.98mm G.I. SHIELD WIRE∅ 190 M

J7 8 SWG G.I. SHIELD WIRE 50 M

11 11kV XLPE Cable Termination kit Refer Spec JS0012 - Sh 127 of 173

K1 1Cx630 Sq.mm XLPE Cable (Outdoor type) 60 No.

CABLE TRAY (inside switchyard only)



Description Qty. Unit Remarks

2

Transformers

a supply, transport erection and T&C of Transformers of

following Power transformers:

11 No.

Refer Spec JS0012 - Sh 49 of 173

b LT Auxilary Distribution Transformer ( All Transformer shall be oil

Cooled with oudoor mounted type)

1 1 No. Refer Spec JS0012 - Sh 56 of 173

2 1 No. Refer Spec JS0012 - Sh 57 of 173

C Lighting Transformer

1 Lighting Transformer 415/415V, AN, Dyn11, 200kVA 1 No.

2 Supply of 90 Lb rail with embedments 25 M

3 Oil filtration charges for the above transformers 30 kL

Sl. No.

PART B:-

Power transformer : 34/42.5 MVA, 11/110 kV, Ynd1, Z=14%, 1.7 Tesla flux,OLTC +10% to -15% in steps of 1.25%, along with RTCC, AVR plus 10% extra oil

2.5 MVA, 11/0.433kV , ONAN, Dyn11, OCTC +/- 5% in steps of 2.5% with standard accessories

2.5 MVA, 11/0.433kV / 0.433kV , ONAN, Dyn11zn0, OCTC +/- 5% in steps of 2.5% with standard accessories



Description Unit Qty. Remarks

3 PART C:-

supply, transport erection and T&C of HV Switchgear panels

i) No 11 Refer Spec JS0012 - Sh 59 of 173

TG incomer I/C-1: 3150A VCB- 1No.

Spare incomer I/C-2: 3150A VCB- 1No.

Grid Export/import feeder: 3150A VCB- 1No.

Co-gen Distribution Transformer feeder (O/G-1): 1250A VCB - 1No.

Co-gen Converter Transformer feeder TG incomer O/G-2: 1250A VCB - 1No.

sugar Auxilary Transformer feeder O/G-4 & 5: 1250A VCB - 2No.

sugar Mill Transformer feeder O/G-6 & 7: 1250A VCB - 2No.Fibrior panel feeder O/G- 8 1250A VCB - 1No.

Bus PT - 1No

ii Earthing Trolleys Refer Spec JS0012 - Sh 66 of 173a. 3150A Cable Earth Trolley

b. 1250A Cable Earth Trolley

c. 3150A Bus Earth Trolley

d. 1250A Bus Earth Trolley

Sl. No.

a. 11kV, 3150A, 3phase, 3wire, 50Hz, 40kA for 3Sec VCB/ VC HT panel with copper bus bar ( 10No's VCB feeders +1 No. of Bus PT (as per specfication)




4 PART D:-


a) 1 Set

b) 800AH, 110V DC Float Cum Boost Battery charger 2 Set

c) 1 Set Refer Spec JS0012 - Sh 106 of 173

Sl. No.

supply, transport erection 110V DC 800AH battery & Battery Charger with DCDB

110V, 800AH, Valve Regulated Lead Acid (VRLA) Rechargable battery, heavy duty

110V DCDB: Feeder Details : i) 250A SFU feeder - 5 No. ii) 63A SFU feeder - 4No. iii) 32A SFU feeder - 25No.



Description Qty. UnitSl. No.

5 PART E:-

a)

i LT PCC-1 ( VFD LOAD) 1 set

ii LT PCC-2 ( VFD LOAD) 1 set

iii LT PCC-3 (NON VFD LOAD) 1 set

iv Boiler MCC & Soot Blower MCC 1 set

v Boiler MOV DB 1 set

vi ESP MCC 1 set

vii TG MCC 1 set

viii BHS MCC 1 set

ix CHP MCC 1 set

supply, transport erection and T&C of PCC & MCC panels, 415V, 50kA for 3Sec

2000A, 415V, TPN, 50kA for 1sec Incomer feeder - 2000A, 4P, ACB with O/C, S/C, E/F relays - 1 No. Outgoing feeders - 2000A ACB - 2 No.& 630A SFU - 7No.

2000A, 415V, TPN, 50kA for 1sec Incomer feeder - 2000A, 4P, ACB with O/C, S/C, E/F relays - 1 No. Outgoing feeders - 2000A ACB - 1 No.& 630A SFU - 8No.

415V, TPN, 4000A, 50kA for 1sec Incomer & B/C feeder - 4000A, 4P, ACB with O/C, S/C, E/F relays - 2 No. Outgoing feeders - 4000A ACB - 1 No.& 630A SFU - 14No.

415V, TPN, 3200A, 50kA for 1Sec Incomer & B/C feeder- 3200A, 4P, ACB with O/C, S/C, E/F relays - 3 No. Outgoing feeders - 1600A A4P, ACB with O/C, S/C, E/F relays - 3 No. 630A SFU - 2No, 400A SFU -3 No, 250A SFU - 4 No.

415V, TPN, 630A, 50kA for 1Sec Incomer feeder- 630A SFU - 1No, Outgoing feeders - 400A SFU -2 No, 250A SFU - 3 No. 63A SFU- 20 No. 32A SFU - 70No.

415V, TPN, 630A, 50kA for 1Sec Incomer feeder- 630A SFU - 1No, Outgoing feeders - 250A SFU - 14 No. 63A SFU- 26No.

415V, TPN, 630A, 50kA for 1Sec Incomer feeder- 630A SFU - 1No, Outgoing feeders - 250A SFU - 8 No. 63A SFU- 22 No.

415V, TPN, 630A, 50kA for 1Sec Incomer feeder- 6300A SFU - 1No, Outgoing feeders - 63A SFU- 20No.




x AHS MCC 1 set

xi Auxilary MCC 1 set

xii ACDB 1 set

xiii MLDB 1 UR

xiv Fire Fighting MCC 1 set

xv PDB 1 UR

xvi EOT crane MCC

1 set

b)

i) Alternator Phase terminal to 11kV HT panel

1 Straight Length for Indoor Busduct 50

2 Straight Length for Outdoor Busduct ------ Mtrs

3 Transformer end chamber including copper 1 No.

4 flexibles

5 Panel end chamber including Aluminum flexibles 1 No.

6 Horizontal Bends ------ Nos.

7 Vertical Bends 1 No.

8 Wall frame assembly 1 No.

415V, TPN, 630A, 50kA for 1Sec Incomer - 630A SFU - 1No, Outgoing feeders -

415V, TPN, 630A, 50kA for 1Sec Incomer - 630A SFU - 1No, Outgoing feeders -

415V, TPN, 630A, 50kA for 1Sec Incomer - 630A SFU - 1No, Outgoing feeders - 63A SFU- 16No.

415V, TPN, 630A, 50kA for 1Sec Incomer - 630A SFU - 1No, Outgoing feeders - 63A SFU- 16No. 32A SFU - 4No.

415V, TPN, 630A, 50kA for 1Sec Incomer - 400A SFU - 1 No, Outgoing feeders - 125A SFU- 3No.

415V, TPN, 630A, 50kA for 1Sec Incomer - 400A SFU - 1 No, Outgoing feeders -

11kV, 40kA for 3Sec, 3150A, 3phase, 3wire, 50Hz Segregated Phase Busduct

≈Mtrs




9 Phase cross over chamber 1 No.

10 Expansion joints with rubber bellows 1 No.

11 Space heaters & thermostat 1 Set

12 Supply, Fabrication and Erection of support steel with GI structures 1 MT

ii) Alternator neutral terminal to NGR panel


2 Straight Length for Outdoor Busduct ------


4 flexibles









iii) Tap off LVAT panel


2 Straight Length for Outdoor Busduct ------


4 flexibles









c) 11KV Non Segregated Phase Bus Duct

i) 11kV, TPN, 50kA for 1Sec Non-Segregated Phase Busduct

i) DT outgoing - 4000A


2 Straight Length for Outdoor Busduct 4


4 flexibles









ii) CT outgoing - 2000A



3 Transformer end chamber including copper 2 Nos.

4 flexibles

5 Panel end chamber including Aluminum flexibles 2 Nos.

6 Horizontal Bends 4 Nos.

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs




7 Vertical Bends 2 Nos.

8 Wall frame assembly 2 Nos.

9 Phase cross over chamber 2 Nos.

10 Expansion joints with rubber bellows 2 Nos.

11 Space heaters & thermostat 2 Sets


iii) DG set panel - 3200A m



3 Transformer end chamber including copper 2 Nos.

4 flexibles

5 Panel end chamber including Aluminum flexibles 2 Nos.

6 Horizontal Bends 4 Nos.

7 Vertical Bends 2 Nos.

8 Wall frame assembly 2 Nos.

9 Phase cross over chamber 2 Nos.

10 Expansion joints with rubber bellows 2 Nos.

11 Space heaters & thermostat 2 Sets


d) Cabling Sytem

11kV (UE) XLPE, insulated FRLS , Armoured, Al. Power

i) 1C X 630Sq.mm 1950

ii) 3C X 300Sq.mm 150

e) 11kV HT Termination Kit & Jointing Kit

i) 1C X 630Sq.mm 60 No.ii) 3C X 300Sq.mm 12 No.

f) LT Cablesf.1 1.1kV XLPE, Al. armoured cables

Cables - Laying on trays i) 3C x 300 Sq.mm, LT XLPE Al. 2800 ii) 3C x 240 Sq.mm, LT XLPE Al. 3200 iii) 3C x 185 Sq.mm, LT XLPE Al. 2000 iv) 3C x 150 Sq.mm, LT XLPE Al. 2000 v) 3C x 95 Sq.mm, LT XLPE Al. 1500 vi) 3C x 70 Sq.mm, LT XLPE Al. 800 vii) 3.5C x 35 Sq.mm, LT XPLE Al. 400 viii) 3C x 35 Sq.mm, LT XPLE Al. 1700 ix) 3C x 16 Sq.mm, LT XPLE Al. 1800 x) 3C x 10 Sq.mm, LT XPLE Al. 4200 xi) 4C x 10 Sq.mm, LT XPLE Al. 80

f.2 Termination accessories

i) 3C x 300 Sq.mm, LT XLPE Al. 78 No. ii) 3C x 240 Sq.mm, LT XLPE Al. 82 No. iii) 3C x 185 Sq.mm, LT XLPE Al. 52 No. iv) 3C x 150 Sq.mm, LT XLPE Al. 38 No. v) 3C x 95 Sq.mm, LT XLPE Al. 30 No. vi) 3C x 70 Sq.mm, LT XLPE Al. 16 No. vii) 3.5C x 35 Sq.mm, LT XPLE Al. 8 No. viii) 3C x 35 Sq.mm, LT XPLE Al. 42 No.

≈Mtrs

≈Mtrs

≈Mtrs

a) for Cogen 11kV HT panel to outdoor 11kV VCB panel - 1800m b) outdoor 11kV VCB panel to Power Trafo - 150m

≈Mtrs

a) Distribution transformer to 11kV Cogen panel - 70m b)Converter transformer to 11kV Cogen panel - 80m

≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs




ix) 3C x 16 Sq.mm, LT XPLE Al. 60 No. x) 3C x 10 Sq.mm, LT XPLE Al. 100 No. xi) 4C x 10 Sq.mm, LT XPLE Al. 6 No.

f.3 11kV PVC insulated Copper Cables Cables - Laying on trays i) 3C x 2.5 Sq.mm, LT PVC Cu. 20000 ii) 4C x 1.5 Sq.mm, LT PVC Cu. 25000 iii) 7C x 1.5 Sq.mm, LT PVC Cu. 1200 iv) 12C x 1.5 Sq.mm, LT PVC Cu. 920 v) 12C x 2.5 Sq.mm, LT PVC Cu. 2000

f.4 Terminations : i) 3C x 2.5 Sq.mm, LT PVC Cu. 598 No. ii) 4C x 1.5 Sq.mm, LT PVC Cu. 578 No. iii) 7C x 1.5 Sq.mm, LT PVC Cu. 28 No. iv) 12C x 1.5 Sq.mm, LT PVC Cu. 24 No. v) 12C x 2.5 Sq.mm, LT PVC Cu. 22 No.

f.5 LT Cu. Screened Control cables (For ESP Control purpose) i) 2P x 1.5 Sq.mm, Screened 650

f.6 Termination accessories for the above : i) 2P x 1.5 Sq.mm, Screened 14 No.

4 Lighting Cables & Accessaries :f.7 Lighting Cables :

Supply & Laying on cable trays(i) 3.5C x 35 Sq.mm, LT XLPE 260(ii) 4C x 10 Sq.mm, LT XLPE 360(iii) 3C x 2.5 Sq.mm, LT PVC / Cu. 3300(iv) 4C x 2.5 Sq.mm, LT PVC / Cu. 2400

f.8 Laying on structures(i) 3.5C x 35 Sq.mm, LT XLPE 90(ii) 4C x 10 Sq.mm, LT XLPE 120(iii) 3C x 2.5 Sq.mm, LT PVC / Cu. 1100(iv) 4C x 2.5 Sq.mm, LT PVC / Cu. 800

f.9 Laying on beam / slab / walls(i) 3.5C x 35 Sq.mm, LT XLPE 400(ii) 4C x 10 Sq.mm, LT XLPE 600(iii) 3C x 2.5 Sq.mm, LT PVC / Cu. 5000(iv) 4C x 2.5 Sq.mm, LT PVC / Cu. 4000

f.10 For burying the cables(i) 3.5C x 35 Sq.mm, LT XLPE 100(ii) 4C x 10 Sq.mm, LT XLPE 125(iii) 3C x 2.5 Sq.mm, LT PVC / Cu. 1100(iv) 4C x 2.5 Sq.mm, LT PVC / Cu. 800

f.11 Termination accessories

(i) 3.5C x 35 Sq.mm, LT XLPE 30 No.(ii) 4C x 10 Sq.mm, LT XLPE 20 No.(iii) 3C x 2.5 Sq.mm, LT PVC / Cu. 3454 No.(iv) 4C x 2.5 Sq.mm, LT PVC / Cu. 404 No.

g)

g.1 600 mm wide ladder type cable tray

i. For laying Electrical Cable trays for over all plant 2000

≈Mtrs≈Mtrs≈Mtrs≈Mtrs≈Mtrs

≈Mtrs

≈Mtrs≈Mtrs≈Mtrs≈Mtrs




Galvanized laddar type Cable Tray & its Accessoeries

The pre-fabricated ladder / perforated type galvanised cable trays made of 2.0 mm thick MS sheet with couplers etc., for the following sizes :

≈Mtrs








ii.For laying Instrumentation Cable trays 2400

iii.For laying Electrical Cable trays for lighting 50



ii. For laying Instrumentation Cable trays 250

iii. For laying Electrical Cable trays for lighting 150



ii. For laying Instrumentation Cable trays 50

iii. For laying Electrical Cable trays for lighting 50

Cable tray accessories like T-joints, L-Bends and

Four way couplers


i) '- T-joints UR No.ii) '- L-bends UR No.ii) '- Four way couplers UR No.


i) '- T-joints UR No.ii) '- L-bends UR No.iii) '- Four way couplers UR No.


i) '- T-joints UR No.

ii) '- L-bends UR No.

iii) '- Four way couplers UR No.


i) '- T-joints UR No.

ii) '- L-bends UR No.

iii) '- Four way couplers UR No.

g.10

i) 600mm wide Tray 50

ii) 450mm wide Tray 50

iii) 300mm wide Tray 50

iv) 150mm wide Tray 50

v) 50mm wide Tray 50

g.11 Structural Steel

i) For laying Electrical Cable trays for over all plant 18

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

Covers for cable trays, made up of 1mm thick Hot dip galvanised sheet steel complete with fixing arrangement for the following sizes of cable trays

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

The structural steel (MS painted) consisting of angels, channels, rods & flats (like Channels of 100 / 75 and angles of 50 x 50 x 6) for supporting the cable trays, panels and push button stations to suit site requirements.

≈MT




ii) For laying Instrumentation Cable trays 7

iii) For laying Cable trays for lighting 1

iv) For MCC Room & Control Room supports 2

h) illumination & Earthing

h.1

i) Lighting fittings & lamps 113 No.

ii) Mounting / fixing accessories 113 No.

h.2



h.3

i) Lighting fittings & lamps 26 Nos.

ii) Mounting / fixing accessories 26 Nos.

h.4



h.5



h.6


ii) (Mounting / fixing accessories 15 No.

h.7

i) (i) Lighting fittings & lamps No.

ii) (ii) Mounting / fixing accessories No.

h.8



≈MT

≈MT

≈MT

Indoor Lighting (all the ballasts for fluorescent fittings shall be of HF electronic,with THD less than 10%)

2x36W, Industrial fluorescent fitting with vitreous enamelled reflector, Type TKC 203/236 HPF of Philips or equivalent (TG Deck, MCC Room,MHS-II MCC Room & RO Plant MCC Room) (as per Drg :"Wall and pendant mounting")

1x36W, Industrial fluorescent fitting with vitreous enamelled reflector, Type TKC 203/136 HPF of Philips or equivalent. (TG Deck, MCC Room& RO Plant MCC Room) (as per Drg : "Wall and pendant mounting")

1x36W, Industrial fluorescent fitting with rail Type TMC 501 / 136 HPF of Philips or equivalent. (MCC Room - Walkway, Staircase) (as per Drg : "Wall and pendant mounting")

4x18 W sleek mirror optics luminaries for recessed mounting, lourescent fitting of high quality aluminium with faceted side reflectors, Type TBS 088 / 418, M2 HF of Philips or equivalent.(Control Room & RO Plant-DCS)

Highbay integral luminaries with prismatic reflector with 250W HPMH lamp, Kit type HPK 225 1x HPI -BU250 W PR of Philips or equ. (TG Deck operating floor)

Ceiling mounted, mirror optic suitable for 2 x 11 W, PL-S Lamps, 110V DC, FCS-518/211,type of Philips or equ. (Around TG Deck &MCC Panel Room)

Industrial Bulk head with glass dome and wire guard with 1x40W GLS Lamp, 110V DC

Recessed type with high purity aluminium reflector suitable for 2 x 11 W, CFL, 110V DC, Type FBS-285/211 of Philips or equ. (Using in False Ceiling Areas)




h.9



Outdoor Lighting

h.10


Mounting / fixing accessories

ii) - Mounting on hand rails 162 No.

iii) - Mounting on steel structures / platforms / boiler 199 No.

h.11



h.12



h.13


Mounting / fixing accessories drawing " Flood light pole mounting")

ii) - With Octagonal pole (as per 4 No.

iii) - Earthing rod of 20 mm dia, 1.5 M length, GI rod, for Flood lighting poles. 4 No.

h.14


Mounting / fixing accessories

ii) With Octagonal pole (as per drawing " Street light pole mounting") 69 No.

iii) Without poles on existing structures (including supporting brackets) 12 No.

iv) Earthing rod of 20 mm dia,1.5 M length, GI rod for Street lighting poles 69 No.

h.15 Down rods (MS conduits) for fluorescent fittings in Indoor area 200

h.16 Office room lighting and small power wiring

i) GI conduits of 1" OD and 1 mm thick with all accessories UR

UR

UR

Recessed CFL downlighter with 1x60W GLS Lamp, 110V DC for areas with false ceiling

Dust tight integral well glass luminaire, New energy efficient IP 65, 2x18W CFL (TC-D) Lamp, type WWP55218-SGW (Yellow beam) for outer area of Wipro warm day or equ. (Boiler / Conveyor / CT / TG Hall open areas) (Ballasts for CFL shall be of HF electronic, with THD less than 10%)

Dust tight integral well glass luminaire, New energy efficient IP 65, 2x18W CFL (TC-D) Lamp Type WWP55218-SGW (White beam) for indoor area of Wipro or equ. (TG Deck, Ventilation Room & WTP chemical areas) (Ballasts for CFL shall be of HF electronic, with THD less than 10%)

Flood lighting fitting along with Die- cast CG Box suitable for 400W,HPSV Lamps, type SWF330SK of Philips or equ. (RO Plant open area & Pump House)

Flood lighting fitting along with Die- cast CG Box suitable for 250W,HPSV Lamps, type SWF330SK of Philips or equ. (Switchyard Area)

Street lighting luminaries with heat resistant and toughened glass cover and high purity aluminium pot reflector, all accessories suitable for 150W HPSV lamp of type SRX51/ 150 W of Philips or equ.

≈Mtrs

≈Mtrs

ii) GI flexible hose of 3/4" OD to run alongwith fittings & accessories to run group lighting circuits

≈Mtrs

iii) 1" x 1/4" PVC case-in-cabins with 2 nos of 2.5 Sqmm Cu.wire plus 1 no. of 1.0 Sq.mm Cu.wires

≈Mtrs




iv) 1" x 1/4" PVC case-in-cabins with 3 nos. of 1.0 Sqmm Cu.wires. UR

UR

vi) 6 Sq.mm PVC wire with stranded Cu. Conductor for A/C circuits UR

vii) 2.5 Sq.mm PVC wire with stranded Cu. Conductor for Lighting circuits UR

viii) 1 Sq.mm PVC wire with stranded Cu. Conductor for Earthing purpose UR

UR No.

5 No.

UR No.

1 No.

xiii) 6 A single-way clip-on switches 68 No.

xiv) 6/16 A Sockets with clip-on type shutter along with mounting plate 4 No.

h17 24V Lighting Kit

2 Set

h18 Earthing & Lightning Protection

i)100 No.

ii) 8 SWG GI / Equivalent of Multistranded (DB,PB/JB) 2600

iii) 25 x 3 mm GI (motors upto 30 kW & FDB) 750

iv) 25 x 6 mm GI (Lightning conductor / motors 31 kW to 60 kW ) 2500

v) 5000

vi) 50 x 6 mm Cu. (TG Body earthing) 250

vii) 25 x 6 mm Cu. (NGR neutral) of NGR of earthing transformer 50

viii) 200

ix) 8 SWG GI Wire (LPBS) 50

x)9 Nos.

xi)1 Set

i) Misellaneous Electrical items

i.11 No.

i.2 Local Push Button Stations

i) 205 No.

≈Mtrs

v) 1" x 1/2" PVC case-in-cabins with 2 nos of 6.0 Sqmm Cu. wires plus 1 no. of 2.5 Sq.mm Cu.wires.

≈Mtrs

≈Mtrs

≈Mtrs

≈Mtrs

ix) 20 Amps, Industrial power socket with 20 Amps,SPMCB + neutral link, cover and boxes for A/C application.

x) Switch box suitable for 16 nos. single way clip-on switch, along with mounting plate

xi) Switch box suitable for 8 nos. single way clip-on switch, along with mounting plate

xii) Switch box suitable for 5 nos. single way clip-on switch, along with mounting plate

i) 24V lighting transformer kit, each comprising of painted box alongwith 4 nos. 5 / 15A sockets '- 1kVA, 230V / 24V lighting transformer in MS with MCB control at outlet

ii) 10M length flexible cable with plug suitable for inserting in lighting sockets, at the primary side of lighting transformer kit

iii) 4 nos. 10M length flexible cable with 5 / 15A plug at one side and holder and lamp of 24V 100W lamp on other side, with hand holding arrangement on lamp end

Earthing pit with 100 mm dia 2.75 M length CI pipe for body earthing and neutral earthing.

≈Mtrs

≈Mtrs

≈Mtrs

50 x 6 mm GI (cable tray, burried conductor, motors above 91 kW, Converter transformers, Switchgear, PCCs, MCCs and Control Panels) ≈Mtrs

≈Mtrs

≈Mtrs

75 x 10 mm Cu. (Cogen, Sugar Converter Transformers and Distillery Distribution Transformer neutral earthing) ≈Mtrs

≈Mtrs

Lightning protection rod of 25mm dia.1800mm long lead coated Cu.Rod with required mounting base. The above rods shall be used in the TG hall,WTP & Bagasse, Coalyard.

400 mm long 50x6 Cu.flat with lead coating shall of the control room with 1.1 kV, be fixed on wall epoxy insulators connecting eathing cables from all Control panels / metering panels / relay panels

Dry type Lighting Transformer of 150 kVA rating for plant lighting purpose as per Specification

The following cast Aluminium PB Stations in IP-65 enclosure for mounting on walls / structures / stands:

Push button stations with start & stop PBs with key locking arrangement for stop push buttons for all motors & VFD drives




ii) 6 No.

iii) 8 No.

PB stations with ON/OFF push buttons and indications lamps 7 No.

i.3 safety appliances

i) 6mm thick Rubber mat with size of 1Mx2M, in black colour 70 No.

ii) 12mm thick Rubber mat with size of 1Mx2M, in black colour 6 No.

iii) 5 No.

iv) 5Kg DCP fire extinguisher 5 No.

v) 4 Nos of 9 litre fire buckets with stand 2 Set

vi) First aid charts (Local language / English) 10 Set

vii) First aid boxes 2 No.

viii) Electrical hand gloves 2 No.

i.4 Capacitor banks Nos. 8

System : 3Ph, 50Hz, 440V, delta con.

supply

Ambient : 50 Deg.C

Type of : Natural

cooling

Standard : IS 2834

Termination : 1R-3C x 185 sq.mm LT XLPE

requirement

Discharge : 50V or less within 5 min. after

requirement disconnecting power supply

Warranty : 3 Years after commissioning

required

i.5 No.1

i.6 250A TPN Isolator with mounting box for crane Set 1

i.7 GI Pipe Sleeves used for cabling arrangement

a. 50 NB GI Pipe Sleeves M 50

b. 100 NB GI Pipe Sleeves M 50

i.8 Fire Sealing compound Kg 100

i.9 Outdoor Cable Termination Box

i) (Incoming : 3Cx95 Sq.mm, Outgoing : 3Cx25 Sq.mm) Nos. 5

ii) (Incoming : 3Cx50 Sq.mm, Outgoing : 3Cx10 Sq.mm) No. 1

iii) (Incoming : 3Cx70 Sq.mm, Outgoing : 3Cx10 Sq.mm) No. 1

iv) (Incoming : 3Cx70 Sq.mm, Outgoing : 3Cx16 Sq.mm) No. 1

Push button stations with reverse, forward & stop PBs with key locking arrangement for stop push buttons

Push button stations with open, close & stop PBs with key locking arrangement for stop push buttons

6.5Kg CO2 fire extinguisher

Capacitor banks shall be of rating of 75kVAR each with Heavy duty construction and shall be suitable for withstanding harmonic content in the power sources. Interconnection between units shall be provided with copper busbar links. The enclosure of the capacitor shall with IP55 protection. The Capacitors shall be suitable for the following system requirements:

Breaker Handling Trolley for ACBs with arrangement for lifting upto 1600mm height

Outdoor Cable Termination Box, made up of minimum 2 mm, thick MS sheet with gland plates of minimum 3.15 mm thick, to terminate the cablesof following sizes. This box includes suitable terminals inside the box and enclosure protection shall be IP:55. The box shall be of painted type:




v) (Incoming : 3Cx185 Sq.mm, Outgoing : 3Cx70 Sq.mm) Nos. 2

vi) (Incoming : 3Cx185 Sq.mm, Outgoing : 3Cx50 Sq.mm) No. 1

vii) (Incoming : 3Cx150 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 1

viii) (Incoming : 3Cx70 Sq.mm, Outgoing : 3Cx25 Sq.mm) Nos. 2

ix) (Incoming : 3Cx35 Sq.mm, Outgoing : 3Cx10 Sq.mm) Nos. 11

x) (Incoming : 3Cx25 Sq.mm, Outgoing : 3Cx10 Sq.mm) Nos. 4

(Incoming : 3Cx120 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 2

xi) (Incoming : 3Cx240 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 1

xii) (Incoming : 3Cx300 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 2

xiii) (Incoming : 3Cx240 Sq.mm, Outgoing : 3Cx95 Sq.mm) Nos. 2

xiv) (Incoming : 3Cx25 Sq.mm, Outgoing : 3Cx2.5(cu.) Sq.mm) Nos. 3

xv) (Incoming : 3Cx16 Sq.mm, Outgoing : 3Cx2.5(cu.) Sq.mm) Nos. 4

i.10 MCB Distribution boards

i) Indoor Type Nos. 4

ii) Outdoor Type Nos. 4

i.11

i) Outdoor Type No. 2

i.12

i) Indoor Type Nos. 3

i.13

i) Outdoor Type Nos. 12

i.14 Fuse Distribution Boards :

i) Nos.3

i.15 Junction Boxes

i) Nos.

240

ii) Nos.

323

iii) Nos.

14

Lighting Switchboard (LSB) with 1 No. 63A, 4 Pole MCB along with 100 mA, ELCB Incomer and 12 Nos. 10A, DP MCB Out going feeders

Lighting Switchboard (LSB) with 1 No.63A, 4 Pole MCB along with 100 mA ELCB Incomer and 12 Nos. 32A, 4P MCB Outgoing feeders (Street lighting)

MCB DB for Pressure Ventilation (PV) system with 80A, 4 pole MCB Isolator with 63A, 4 Pole,100 mA ELCB Incomer and 12 Nos. (0.2-6)A, 4 pole MCB, MCB Out goings

MCB DB for Valve feeders with 1 No.63A 3 pole MCB isolators and 12 nos. 32A, B series 3 pole MCB Out going feeders

3 phase, 63A TPN outgoing 8 Nos. of procelain HRC fuse units with 250A, isolator at the incomer 1 No. (power sockets & PV DB)(indoor)

Minimum size of 100 mm dia (inner) x 60 mm depth (inner) indoor (IP-65) Cast Aluminium Junction boxes to accommodate 6 Nos, 10A, terminal blocks with four (4) Nos. of gland holes with two (2) Nos. of dummy, suitable for 3 core 2.5 Sq.mm armoured copper cable and 3 core 2.5 Sq.mm armoured copper cable and 3 core 2.5 Sq.mm Unarmoured copper cable connection (indoor lighting).

Minimum size of 100 mm dia (inner) x 60 mm depth (inner) Outdoor (IP-65) Cast Aluminium Junction boxes to accommodate 6 Nos, 10A, terminal blocks with four (4) Nos. of gland holes with two (2) Nos. of dummy, suitable for 3 core 2.5 Sq mm armoured copper cable and 3 core 2.5 Sq.mm Unarmoured copper cable connection for Boiler and Conveyor applications Without MCB (Outdoor lighting)

Minimum size of 100 mm dia (inner) x 60 mm depth (inner) Outdoor (IP-65) Cast Aluminium Junction boxes to accommodate 6 Nos, 10A, terminal blocks with four (4) Nos. of gland holes with two (2) Nos. of dummy, suitable for 3 core 2.5 Sq mm armoured copper cable and 3 core 2.5 Sq.mm Unarmoured copper cable connection for Boiler and Conveyor applications With MCB (Outdoor lighting)




iv) Nos.

16

i.16 Power, Welding and lighting sockets

i) Nos. 12

ii) Nos.14

X ENERGY MANAGEMENT SYSTEM

1.0 Energy Management System complete with PC Set 1

and printer as specified in Vol - II, interface units,

software, system configuration & commissioning

2.0 Supply, Laying and Erection & Commissioning of

Armoured screened twin pair cables for inter-

connecting meters, as specified, with the energy

management system including required

terminations

a.

2P x 1.5 Sq.mm, Screened Mtr 750

b. Termination accessories for the above

2P x 1.5 Sq.mm, Screened Nos. 50

SUB-TOTAL OF X

Minimum size of 250 x 250mm Outdoor GI Junction boxes (IP-65) to accomodate 6 nos, 10 A, terminal blocks with gland holes for 2 nos. 4 core 2.5 Sq.mm armoured copper cable and 1 no. 3 core 2.5 Sq.mm Unarmoured copper cable connection through the lighting pole. This boxes shall be with identical industrial lock arrangement A single pole MCB with Neutral link shall be provided for isolating the output circuit. (Street lighting / Flood lighting).

63A 5 pin welding sockets with 63A, 4 pole 100mA ELCB and MCB / switch with interlocking feature to pull-out the plug only in OFF position

10A single phase 3 pin sockets with MCB control in lighting circuits for the purpose of inserting 24V lighting transformer kits.

Cables



Remarks










Remarks










Remarks







Remarks






Other than Transformer feeder cables not considered



Remarks













Remarks



Remarks




Remarks



Remarks




Remarks



Remarks



Remarks




6 PART F:- Refer Spec JS0012 - Sh 21 of 173

a.

BFP VFD panelsDrives 3 No.ID fan VFd panels 3 No.SA fan VFD panels 2 No.FD fan VFD panels 2 No.Rotary feeder (5no’s) VFD panels 1 No.Stroker drive (2 NO’s) VFD panels 1 No.Drag chain Feeder (6No’s) VFD panels 1 No.MCWP Soft starter panels 4 No.CT Fan VFD panel 3 No.

1 Lot

Sl. No.

Unloading at site, Testing at site , Erection & Commissioning of the following

TG Control panels like RMP, CRP, AVR, DC starter panels, LAPT,NGR, ESP panels, EOT crane electrical panel




7 PART G:- Refer Spec JS0012 - Sh 21 of 173

1 lot

Sl. No.

Erection, Storing, Testing at site and commissioning of the items mentioned in sl no 1), 2), 3), 4) , 5) 6) , EOT Crane Electrical panel including cabling& earthing, VFD & soft starter panels including cabling & Earthing, ESP CONTROL PANELS including cabling & earthing, All TG Panels including cabling & earthing, Cabling between switchyard & TG Equipments & 11 KV Panels and DG Set




8 PART H:- Refer Spec JS0012 - Sh 164 of 173

List of Spares1 Battery charger & DCDB

1.1 AC fuses of each rating 4 No.

1.2 DC fuses of each rating 2 No.

1.3 Bridge protection fuses of each rating 4 No.

1.4 Control fuses of each rating 4 No.

1.5 DCDB fuses of each rating 4 No.

1.6 SCR bridges of each rating 1 No.

1.7 Indicating lamps 4 No.

2 HT Switchgear

2.1 Breaker closing coils 2 No.

2.2 Breaker tripping coils 2 No.

2.3 Spring charge motor 1 No.

2.4 Bus bar supporting insulator 1 No.

2.5 Indicating lamps 5 No.

2.6 HT fuse for PT 2 No.

2.7 LT fuses 5 No.

4 LT Bus Duct

4.1 Supporting insulator 2 No.

4.2 Rubber Bellow 1 No.

4.3 Neoprene rubber gasket 10 No.

4.4 Seal off bushings 1 No.

4.5 TPN set of Cu flexible for SWGR end 1 No.

4.6 TPN set of Cu flexible for TRAFO end 1 No.

4.7 AL expansion joint – TPN 1 No.

4.8 Control fuse for space heater 3 No.

Sl. No.

Documents

T1159- BOM