t Req Na Foundations

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    FoundationsCourse

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    expectationsTo develop an understanding ofconcepts which serve as afoundation to understanding and

    implementing Six SigmaAwareness with respect to origin andhistory of Six Sigma.

    The utility and benefits

    Introduction to Six Sigma asmethodology

    The Six Sigma organization

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    Contents What is a process?

    Processes at different leve`ls

    Process health indicators Measures

    The dashboard

    Baking better cakes DMAIC Conceptually

    Six Sigma What, History, OrganizationalCharts

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    ProcessesA process is a naturally occurring or designed sequence of steps or events which producessome outcome.

    A step in a process is a specific task

    The Baking Process

    Pre-heatOven

    Gatheringredients

    Prepare BatterPrepare frosting

    or icingBake batter in

    Oven for xx mins.

    Process Step 2Process Step 1 Process Step 3 Process Step 4 Process Step 5

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    ProcessesProcesses are critical constituents of any organization. When processes in an organizationare in sync and each process is performing efficiently and effectively then theorganization is working at its best performance.

    In other words, to improve the performance of any organization, department or function youneed to improve the processes and ensure that all processes work in sync.

    A basic organizational process

    DevelopOrganizational

    Goal

    DevelopEmployees

    Set team goalsProvide

    resources andinfrastructure

    MonitorPerformance andmake corrections

    Process 2Process 1 Process 3 Process 4 Process 5

    Leadership H. R Management Support / Enabling Operation / ProductionL0

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    Processes at different levelsProcesses are found at all levels of an organization. Processes may have sub processeswithin them and processes may come together to form a larger process

    ScreenSourceIndent Interview Hire

    Recruitment AdministrationEmployeeServices

    BehaviouralTraining

    L1

    Processes are found at all levels of an organization. Processes may have sub processeswithin them and processes may come together to form a larger process

    L2

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    ScreenSourceIndent Interview Hire

    L2

    Processes at different levels

    L3

    L4 Maybe, Need based

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    Is our process healthy?So you have a process in place, How do you know it works? Is it effective and is it efficient?

    To determine if your process is working properly you should measureto see if eachprocess step is producing the right output.

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    DashboardA set of metrics, that provide an instant summary of a processes health. Dashboards areusually implemented using graphs.

    3%

    5%4%

    8%

    2%

    4%

    7%

    2%

    Week1

    Week2

    Week3

    Week4

    Week5

    Week6

    Week7

    Week8

    93%

    91%

    94%96%

    94%

    88%

    95%

    92%

    Week1

    Week2

    Week3

    Week4

    Week5

    Week6

    Week7

    Week8

    5568 65 66 76

    5662 60

    Week

    1

    Week

    2

    Week

    3

    Week

    4

    Week

    5

    Week

    6

    Week

    7

    Week

    8

    000 $

    Customer Satisfaction ScoresCustomer Satisfaction ScoresWastageWastage

    Overhead ExpenseOverhead Expense

    The Dashboard is a key requirement inidentifying improvement opportunities for SixSigma Projects.

    Without a dashboard you cant tell.

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    DMAIC?

    Analyze

    Measure

    Define

    Improve

    Control

    Practical Problem

    Statistical Problem

    Statistical Solution

    Practical Solution

    Define Whats the problem?

    Measure Quantifying the problem

    Analyze What causes the problem to occur?

    Improve Finding a solution to the problem

    Control Keeping the problem fixed

    DMAIC is a Six Sigma methodology for improving existing processes.

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    Conceptual SummaryScreenSourceIndent Interview Hire

    L2

    93%91%

    94%96%

    94%

    88%

    95%

    92%

    Week

    1

    Week

    2

    Week

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    Week

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    Week

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    Week

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    Week

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    Week

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    6 Sigma Projects

    AnalyzeMeasureDefine Improve Control