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8/15/2019 t Req Na Foundations
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FoundationsCourse
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expectationsTo develop an understanding ofconcepts which serve as afoundation to understanding and
implementing Six SigmaAwareness with respect to origin andhistory of Six Sigma.
The utility and benefits
Introduction to Six Sigma asmethodology
The Six Sigma organization
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Contents What is a process?
Processes at different leve`ls
Process health indicators Measures
The dashboard
Baking better cakes DMAIC Conceptually
Six Sigma What, History, OrganizationalCharts
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ProcessesA process is a naturally occurring or designed sequence of steps or events which producessome outcome.
A step in a process is a specific task
The Baking Process
Pre-heatOven
Gatheringredients
Prepare BatterPrepare frosting
or icingBake batter in
Oven for xx mins.
Process Step 2Process Step 1 Process Step 3 Process Step 4 Process Step 5
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ProcessesProcesses are critical constituents of any organization. When processes in an organizationare in sync and each process is performing efficiently and effectively then theorganization is working at its best performance.
In other words, to improve the performance of any organization, department or function youneed to improve the processes and ensure that all processes work in sync.
A basic organizational process
DevelopOrganizational
Goal
DevelopEmployees
Set team goalsProvide
resources andinfrastructure
MonitorPerformance andmake corrections
Process 2Process 1 Process 3 Process 4 Process 5
Leadership H. R Management Support / Enabling Operation / ProductionL0
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Processes at different levelsProcesses are found at all levels of an organization. Processes may have sub processeswithin them and processes may come together to form a larger process
ScreenSourceIndent Interview Hire
Recruitment AdministrationEmployeeServices
BehaviouralTraining
L1
Processes are found at all levels of an organization. Processes may have sub processeswithin them and processes may come together to form a larger process
L2
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ScreenSourceIndent Interview Hire
L2
Processes at different levels
L3
L4 Maybe, Need based
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Is our process healthy?So you have a process in place, How do you know it works? Is it effective and is it efficient?
To determine if your process is working properly you should measureto see if eachprocess step is producing the right output.
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DashboardA set of metrics, that provide an instant summary of a processes health. Dashboards areusually implemented using graphs.
3%
5%4%
8%
2%
4%
7%
2%
Week1
Week2
Week3
Week4
Week5
Week6
Week7
Week8
93%
91%
94%96%
94%
88%
95%
92%
Week1
Week2
Week3
Week4
Week5
Week6
Week7
Week8
5568 65 66 76
5662 60
Week
1
Week
2
Week
3
Week
4
Week
5
Week
6
Week
7
Week
8
000 $
Customer Satisfaction ScoresCustomer Satisfaction ScoresWastageWastage
Overhead ExpenseOverhead Expense
The Dashboard is a key requirement inidentifying improvement opportunities for SixSigma Projects.
Without a dashboard you cant tell.
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DMAIC?
Analyze
Measure
Define
Improve
Control
Practical Problem
Statistical Problem
Statistical Solution
Practical Solution
Define Whats the problem?
Measure Quantifying the problem
Analyze What causes the problem to occur?
Improve Finding a solution to the problem
Control Keeping the problem fixed
DMAIC is a Six Sigma methodology for improving existing processes.
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Conceptual SummaryScreenSourceIndent Interview Hire
L2
93%91%
94%96%
94%
88%
95%
92%
Week
1
Week
2
Week
3
Week
4
Week
5
Week
6
Week
7
Week
8
6 Sigma Projects
AnalyzeMeasureDefine Improve Control