T F CTT TABLE OF CONTENTS

TABLE OF CONTENTSTable of Contents.............................................................................................................01Company Profile of Hatboru............................................................................................02Why Hatboru?..................................................................................................................03Hatboru Worldwide..........................................................................................................05SPIRAL WELDED STEEL PIPES..................................................................................08Features and Usage Areas..............................................................................................09Production Standards by Intended Purposes.................................................................10 Production Interval Table.................................................................................................12Production Stages...........................................................................................................14Interior Lining and Exterior Coating...............................................................................16Pipe Joint Details.............................................................................................................22Quality Control and Tests.................................................................................................24Pipe Fittings.....................................................................................................................28Transportation and Logistic Position...............................................................................30Steel Pipe Weight Table...................................................................................................32References......................................................................................................................33Quality Certificates...........................................................................................................34

TABLE OF CONTENTS

STEEL PIPE

Providing service in the steel pipe sector since 1964, Hatboru Çelik Boru San. ve Tic. Ltd. Şti. switched in 1998 from production of irrigation and drill pipe to the spiral welded pipe production as per API 5L, achieving currently to be cited among the bests in the steel pipe sector.

Not contended with its existing capacity and with a view of gaining higher share of potable water, irrigation water and oil pipeline projects in the steel pipe market and create more local employment, our company has increased its indoor plant area of 10,000m2 to 30,000m2 on a land of 100,000m2 at Antakya Industry Zone and added a new production line to the existing to casing pipe production lines and two spiral welded stele pipe production line, tripling its spiral steel pipe production line. Thus the production annual capacity of 50,000 ton reached to 250,000 ton.

Hatboru made new investment efforts in 2009 and, in line with the customer demands, established Hatboru Plastik Boru San. ve Tic. Ltd. Şti. It has started production of PVC casing pipes and PVC clean water pipe and soon achieved to be a sought-after trademark in this market. Furthermore, Hatboru Çelik Boru San. ve Tic. Ltd. Şti. started to import and make stock sales of seamless casing, tubing, drill pipe and line pipe as per the standards API 5CT/5D/5L. Our firm also performs elbow, TE, reduction and flange in addition to opening filters (slots) to the casing pipes.

Holding it as its target to carry out the most quality production in the sector, our company has also obtained quality certificates of OHSAS 18001 (Occupational Health and Safety Management System) , ISO 14001 (Environmental Management System), in addition to the existing Quality Management System ISO 9001, demonstrating its ambition to provide the best service in the respective sector.

HATBORU ÇELİK BORU SANAYİ VE TİCARET LTD. ŞTİ.

hatboru

With a corporate history of 47 years in the steel pipe sector, Hatboru is a well-established, powerful and reliable organization, which has achieved to maximize its knowledge and experience up to now.

Hatboru exports 70% of the products it manufactures every year and always takes place among the leading organizations each year in both its specific sector and in general classification.

In 3 continents and over a geography populated by more than one billion people, the products of Hatboru are reliably used in the major projects having considerable significance for human life such as natural gas, oil pipelines, irrigation water, potable water, HPP and other power plant, etc.

Hatboru offers the customers solution strategic partnership prior to project and at time of implementation.

Hatboru products are produced in compliance with national and international standards. Apart from independent audit, the greatest assurance of Hatboru quality is the internal auto-control system.

Hatboru plants are located in Antakya Organized Industry Zone in Hatay, which is one of the most developed cities in Turkey in terms of both land and sea transportation, also hosting the biggest raw material producers hence it provides great advantages to the customers both for costs and availability for logistics.

WHY HATBORU

STEEL PIPE

WHY HATBORUHatboru is a pipe production firm. It has specialized in this field with its continuous investments to this regard.Closely following all developments in the sector and contribution to the development of the sector, Hatboruprovides the customers with the most quality and up-to-date solutions.

In addition to API 5L, Hatboru holds the certificates of Quality Management System ISO 9001, Environmental Management System ISO 14001, Occupational Health and Safety Management System OHSAS 18001 and CE

Customer services continues after sale as well. And this is the basic component of the principle of “Aftersalepermanent friendship”.

HATBORU WORLDWIDE

DÜNYADA HATBORU

Spiral welded pipes are producedby bending the steel coils in spiral to give it a pipe form with the sides of the strip joined by submerged arc welding method internally and externally as specified by the standards.

Having even further service lifenow with the anti-corrosion technique and materials developed in our time, the steel pipes ranks first in its usage areas with its other superior characteristics mentioned on the opposite page.

SPIRALWELDEDSTEEL PIPES

FEATURES• High resistance• Compressive and impact strength• High bearing capacity• Continuity and long service life• Flexibility• Ductility• Easy to Form

USAGE AREAS • Oil Pipelines• Gas Distribution Lines• Water Distribution Lines• Foundation Piles• Industrial Pipe Network• Steel Structures• Refineries• Liquid Hydrocarbons Transmission• High Temperature Water Transmission• Storage Application of Hydrocarbons• Hydro Power Plants

PRODUCTION STANDARDS

Oil and Natural Gas Line Pipes:

API 5L, TS 6047, DIN 17172, GOST 20295, EN 10208

Water Line Pipes :

TS EN 10217-1, DIN 1626, AWWA C200, DIN 2460, BS 534, UNI 6363, EN 10224

Piling Pipes :

ASTM A 252, EN 10219, DIN 1615

Pipes for General Use :

BS 3601, DIN 1626, ASTM A 139, EN 10217-3, EN 10217-5, EN 10217-6

* Please contact us for your special requirements out of our general production standards.

* The pipes over 25,4 mm wall thickness to be produced with steel plate.

PRODUCTION INTERVAL TABLE wall thicknes (mm)OUTER

DIAMETER

1

3

2

4

5

PRODUCTION STAGES

The hot rolled steel roll coils, the measurement control is performed at the strip acceptance site as well as mechanical tests and chemical analyses at laboratory to determined compliance with the respective standard, and then they are gotten into the stock after labeling of the strips. Accepted at the stock site, the coils are, if required, subject to the slicing operation to the pipe diameter to be produced and then sent for production.

Edge Milling

Forming

NDT Ultrasound Control

Cut to Lenght

First Visual Control

6

8

7

9

10

Hydrostatic Test

X-Ray

Last Visual Control

Ready For Shipment

Bevelling

INTERNAL LINING AND EXTERNAL COATINGAir, water, earth and chemicals also affect the steel pipesas they affect everything. Thiseffect may only be preventedby coating of it by a materialaccording to the intended use.

HATBORU adopts quality and preciseness in the matter of coating, providing coating options of polyethylene, polypropylene, epoxy, polyurethane, bitumen, coal-tar enamel and concrete depending on the requirements of the steel pipe projects.

SURFACE PREPARATIONThe surfaces to be coated should be first thoroughly cleaned off any dirt, rust and scales. For this purpose, the internal and external surfaces of the pipe is cleamed by spraying steel ball/grid by use of special blasting machines to the degree of Sa 2½ .

TYPE OF COATINGPOLYETHYLENEPOLYPROPYLENE EPOXYBITUMENCEMENT MORTAR FBE(POWDER EPOXY) COAL - TAR ENAMEL FLOW COAT EPOXY POLYURETHANE

STANDARDINT. EXT.

POLYETHYLENECOATINGPolyethylene coating isa coating type frequentlyused for the oil, gas andwater lines. For the pipeslaid underground, it impartshigh mechanical resistanceand anti-corrosion strength.Normal type coating (lowdensity) is resistant againstcontinuous operatingtemperature of 60oC andspecial type coating (highdensity) is resistant againstcontinuous operationtemperature in a wide rangesuch as -60oC and +80oC.Hatboru carries out low,medium and high densitypolyethylene coating.

1st Layer: First the external surface ofthe pipe is sand blasted at Sa 2 ½ degree and then special powder epoxy paint (FBE) is applied to the heated pipe surface electrostatically. This is the layer providing corrosion resistance.

2nd Layer : Special adhesive is appliedto the pipe surface by extrusion method.Adhesive layer provides good adhesionof FBE and polyethylene.

3rd Layer : Low, medium or high density polyethylene is applied by extrusion method according to the specifications and technical requirements. Polyethylene layer ensures protection against mechanical damage and excellent protection against exterior factors such as heat and UV rays.

After sanding operation, different types of epoxies are applied to the internal or external surface of the pipe by spray method according to the related standards. On the internal surface, various epoxy are applied, namely, hygienic suitable to carry potable water in the internal surface or resistant against soil or sea water on the external surface. Solvent-free epoxy is preferred for potable water project,coal-tar epoxy for the irrigation pipes, glass flake epoxy for pile pipes and flow coat epoxy for natural gas pipes to ease gas flow by reduction of surface roughness.

EPOXY LINING & COATING

POLYPROPYLENECOATINGIt is applied same with the Polyethylene coating.

For the pipes laid underground, it provides high resistance and anti-corrosion strength up to the continuous operating temperature up to 120oC.

CEMENT MORTAR LININGCement Mortar is a type of lining especially applied insideof the pipe for water line. Cement mortar is applied in equalamount by spray method to the pipe rotating at high centrifuge.It may be used with or without additive. Additive used in thecement mortar is a binding matter between cement, sand andwater and improves quality of the lining by ensuring highsmoothness.

POLYURETHANE COATINGBecause of its high corrosion resistance and long service life, it is preferred for waste water and drainage lines in the sea water environment. However, it is also applied as protective layer against factors such as UV rays on the pipe lines running exposed.

BITUMEN COATINGBitumen coating is applied hot after application of primer ensuring adhesion to the surface. It is applied to the internal surface of the pipes by centrifugal method and to the external surface by wrapping bitumen impregnated glass fiber around the pipe. After the wrapping operation, the external surface of the pipe is painted by protective whitewash.

Welding Joint

It is the most widespread connection type used on the steel pipes.

Cylindirical Spigot

It is especially used for pipes coated with cement mortar. After installation, welding is performed externally.

Spherical Spigot

It allows possibility of rotation up to 10o for the pipeline without use of any attachment. After the pipes are mounted to the angle properly, external welding is performed.

Flanged Joint

Flange, specially manufactured according to te operating pressureof the line where the pipes shall be used, shall be welded to the pipe ends and joined by bolts.

PIPE JOINT DETAILS

1

2

34

QUALITY CONTROL

At Hatboru, the quality control starts with metallographic inspection of the raw material to be used in the production and continues up to the shipping stage. As a result of quality control process, final inspections and laboratory tests in the production in accordance with the national and international standards, our products are shipped by 100% Hatboru assurance.

TESTS AND INSPECTIONS

1. AUTOMATIC ULTRASONIC INSPECTION

2. HYDROSTATIC TEST

3. MAGNETIC PARTICLE INSPECTIONS

4. LIQUID PENETRANT INSPECTION

5. FLUOROSCOPIC INSPECTION

6. MEASURMENT CONTROL

7. LABORATORY TEST

MECHANICAL LABORATORY TESTS

Tensıle Test

Guided Bending Test

Charpy Impact Test

Hardness Test

Chemical Analysis

Drop Weight Tear Test

Tear at Fall Test

1

5

67

234

COATING LABORATORY TESTS

Cathodic Stripping Test

Elongation Test

PE/PP Adhesion Test

Adhesion Test

Impact Test

Electric Resistance Test

Test against drilling point

In addition to thetests stated at left,the submerge andcuring test is conducted for epoxycoating and sand screen analysis, Water analysis,Sand/Cement andWater/Cement ratioanalysis and concrete resistance tests conducted for concrete coating

34

567

12

01

FITTINGSHatboru produces parts and flanges such as elbow, Tee, reduction / reducers, which are hard to produce under the land conditions and therefore, fabricated as required by most specifications today in accordance with the project requirements related standards.

ELBOWSThe elbows are cut on the automatic machines

in range of Ø 219 mm and Ø 3048 mm and the

angles of 11o, 15o, 22o, 30o, 45o, 60o and 90o or in

compliance with the project requirements and

as per TS EN 10224 norms.

TEE-PIPESTee-Pipes are produced with bevelled

or flanged in range of Ø 219 mm and

Ø 3048 mm in dimensions as per TS

EN 10224 norms.

TRANSPORTATIONOperating in Hatay, a leading city in Turkey in logistics sense due to its geographical position,Hatboru provides very special advantages for transportation.

Products are transported by land, sea or railway and the loading operations are performedunder supervision of the quality control teams of Hatboru according to the related standards and by use of special equipments.

Hatboru Distance İnformationTo downtown: 20 KmTo airport: 10 KmTo seaport: 30 KmTo Railway: 30 KmTo the divided road: 3 Km

AntakyaIndustrual Zone

LOGISTIC

MED

ITER

RAN

EAN

SEA

TURKEY

Airport

WEIGHT TABLEW

EIG

HT

TAB

LEW

all T

hick

ness

(mm

)

Wei

ght (

Kg/

m)

* Th

e pi

pes o

ver 2

5,4

mm

wal

l thi

ckne

ss to

be

prod

uced

with

stee

l pla

te.

32

INTERNATIONAL REFERENCES

33

ALGERIA

ALGERIA

ANGOLA

AUSTRIA

AUSTRIA

AUSTRIA

AZERBAIJAN

CYPRUS

BULGARIA

EGYPT

GEORGIA

GERMANY

GERMANY

GREECE

GUINEA-BISSAU

HUNGARY

IRAQ

IRAQ

ITALY

ITALY

ITALY

JORDAN

JORDAN

LEBANON

LEBANON

MONTENEGRO

MONTENEGRO

NIGERIA

NIGERIA

PORTUGAL

PORTUGAL

ROMANIA

S.ARABIA

S.ARABIA

S.ARABIA

SPAIN

SPAIN

SPAIN

SPAIN

SPAIN

SYRIA

OIL PIPELINE

PILE PIPES

PILE PIPES

POWER PROJECT

POWER PROJECT

POTABLE WATER PROJECT

PIPELINE

DRILL PIPE

PIPELINE

DRILL PIPE

PIPELINE


PIPE LINE


PILE PIPES



PIPE FOR IRRIGATION














GAS PIPELINE PROJECT





POWER PROJECT

POWER PROJECT




QUALITY CERTIFICATES

34

HATBORUNUN TEDARİKÇİ OLARAK

YER ALDIĞI PROJELERDEN BAZILARI

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T F CTT TABLE OF CONTENTS