! .. ~;;--~,~~, ~#t '. " ;,c ";-.i ;':"? #~~~: ».- ~ I~~:: -

l

I

~lLUSIIRATfD PA~rS .GU~DE

~

"-!: " . ,

'. [- ..-

T Aa.E (J" COOENTS

PAGE -1- MAIN SHEET ASSEMBLY

PAGE -2- MAIN SHEET INSTALLATION

PAGE -3- CENTER BEAM ASSEMBLY

PAGE -4- CENTER BEAM AND CONTROL LINE INSTALLATION

PAGE -5- KING POST ASSEMBLY

PAGE -6- STEERING PEDAL ASSEMBLYf

PAGE -7- STEERING PEDAL INSTALLATION

PAGE -8- RUDDER HOUSING ASSEMBLY

PAGE -9- RUDDER HOUSING INSTALLATION

PAGE -10- RUDDER ASSEMBLY

PAGE -11- PORT COVER ASSEMBLY AND INSTALLATION

PAGE -12- HULL HARDWARE

PAGE -13- HULL AND GRAPHICS

PAGE -14- OUTER BEAM ASSEMBLY

, PAGE -15- BFC CASTING ASSEMBLY

PAGE -16- AMA ASSEMBLY

PAGE -17- FOIL ASSEMBLY

PAGE -18- SENSOR ASSEMBLY WITH ARM

PAGE -19- UPPER MAST ASSEMBLY

PAGE -20- LOWER MAST ASSEMBLY'.

PAGE -21- BOOM ASSEMBLY

PAGE -22- COMPRESSION STRUT, ~AIL LINK AND SHOCK. -PAGE -23- SAIL

PAGE -24- TRAILER AND ACCESSORIES

PAGE -25- SPARE PARTS KIT

NOTE: ALL I TEHS MARKED -SPECiAl ORDER- REQUIRE A MINIMUM 3 WEEK lEAD TIME.

REVISED 2~26-97 PAGE 0

/- ilii~'~jL-'~'- "".;!4"!~-

,~ ' . .,

J";1"'CC ,:,;,,\,;;'

"r.A~

MAIN SHEET ASSEMBLY

RN516 WHTTRAVELER LINE 10'6"5/16" NYLON, WHT

RSOI4- BLKMAIN SHEET TENSION BUNJI10'7"

HI27( BLOCK, I 1/2" DOUBLE

RM516 (WHITE,BLUE, BLACK, REO)MAIN SHEET LINE 37'

"

.HI28BLOCK, 1 1/2" DOUBLEW/BECKET

PAGE 1

. 'i

" -i

MAIN SHEET INSTALLATION

8032041 8050111SCREW NUT

8080541WASHER

H096BLOCK, UPRIGHT

[ = = = = = ] 803 I 151 SCREW

HI50CAM CLEAT, ALUMINUM8030141 SCREWH233 .CHEEK BLOCK

! 8031151 SCREW!

H089BLOCK, INLINE EXIT8030201 SCREW

PAGE 2

.~J '

~ .-f.,,:'

CENTER BEAM ASSEMBLY

I 53 1 3 I 00 I I

f .1 CENTER-BEAM ASSEMBLY I~ "SPECIAL ORDER"

531 71021KING POST CASTING

8011231 RIVET

531300218031941 PAD, CONTROL LINESSCREW 8031151

H292 SCREWBLOCK, MICRO SWIVEL H233

BLOCK,

= :=.:::-:-:;:=~=~=~~~~ =

""'...

~ ~

RH316REDSENSOR RETRACT LINE 145"

RH316GR RH316BLUMAST ROTATION LINE '142" FOIL RETRACT LINE 185" PAGE 3

,

. .

CENTER BEAM AND CONTROl LINE INSTALLATION

53130011 :::: : ::::BEAM STRAP II I! H279 MICRO CAM CLEAT

H28/8010181 MICRO EYESTRAPRIVET ,-- --- --, 8030041 SCREW

8030351SCREW

53900061GREEN STOP KNOB,

5341006153900041 LINE HANGERBLUE STOP KNOB 8031151

SCREW

53900051RED STOP KNOB

PAGE 4

,..

KING POS T ASSEMBL Y

I 531 71 00 1 J

IKING POST ASSEMBLY I 5317002/"SPECIAL ORDER" SET SCREW

(~~~r:~:=:3

(

5317006/KING POST WIRE W/CAP

8010181RIVET

5350101.1KING POST EXTRUSION

531700 I. ICARBINE HOOK

'", , RH316PNK

HOOK ATTACHMENT LINE 10"

.

PAGE 5

STEERING PEDAL ASSEMBLY

153481 0 I I. IISTEERING PEDAL ASSEMBLY I"SPECIAL ORDER"

53510011 BEARING, STEERING~ POST LARGE

53480081CABLE 270" 0

53480071 SCREW8080511 WASHER8050111 NUT

~

53480011 53480021STEERING QUADRANT STEERING JOINER

8011231 10181RIVET ET

@

53471031STEERING TUBEHORIZONTAL 18" 8010181

RIVET53471041STEERING TUBE .VERTICAL 15" 53480041

STEERING PEDAL20860000 LOCK RING END CAP8020341 CLEV I S PIN (/~~'\~,, 535 1004 I BEAR I NG , STEER I NG& POST SMALL

53481031INSTALL TUBE 3 7/8" PAGE 6

, -.', '

,

H233STEERING PEDAL INSTALLATION BLOCK, MICRO CHEEK

Bb31151SCREW

RSOIBBLKSHOCK CORD 2 I "

141NG 2"

53480061THRU EXIT

'""

8063001NICOPRESS SLEEVE

PAGE 7

r """ ",,~,

;.'&:~:' . ,. ,.

-'

RUDDER HOUS I NG ASSEMBLY

153411011 IIRUDDERHSG ASSEMBLY I"SPECIAL ORDER" 53410071 RUDDER HOLD UP-STBD

8050111 NUT53410031 YOKE53410021 LOCK RINGI ' 53410011 RUDDER HOLD UP GROOVED-PORT

. 8031121 SCREW

8040051 BOLT

53410081 LOCK DOWN PLATE8031191 SCREW8031121 SCREW53410051 BULLET GUIDE

8011231 RIVET8010181 RIVET53410091 ANCHOR PLATE53410101 STUD8050101 NUT53410121 TILLER5341 01 I I CAP

53411021 RUDDER CASTING

PAGE 8

,c.."C -I

" ~~

,

RUDDER HOUSING INSTALLATION

C 8040361 BOLT -

RUDDER ATTACHMENT 8050521 NUT

8080631 WASHER

8020161 CLEVIS PIN53101011 GUDGEON

8080701 WASHER8050111 NUT8032041 SCREW8032071 SCREW

53410051BULLET GUIDE

53 I 000 I ISPACER GUDGEON.I 8020201 CLEVIS PIN

PAGE 9

.

..

j

RUDDER ASSEMBlY

I ~G66~2°~55EMBLY I 534-900225,3490001 , SPEEDO TUBERUDDER ASSEMBLY

"SPECIAL ORDER"

8031151 SCREW53410061 HANGERRS316BLK SHOCK CORD 7"53490071 RETAINER804- I I I I BOL T

f 0 8050101 NUT8080541 WASHER. 53490111 SPACER

534-90101 MOUNT

534-90061 KNOB ASSEMBLY

534-90081 KNOB80514-31 NUT8080621 WASHER

, 804-0011 BOLT

8050111 NUT8080541 WASHER10532021 YOKE

8060111 COTTER PIN

534-90091 BULLETWITH COTTER PIN. 534-90011

RUDDER BLADE

8031151 SCREW

PAGE 10

.

,"

.

PORT COVER ASSEMBLY & INSTALLATION

153370001 I

I PORT-COVER ASSEMBLY I"SPECIAL ORDER"

53410061 HANGERRS3 16BLK SHOCK CORD 1 2"

RH316RED

8011231 RIVET61510011 EYESTRAP

8080731 WASHER

8031151 SCREW

31 RIVET.

57110001 WASHER

INSTALLATION

PAGE II

~ ...' ~.' p. ;!l~,

\ HlA.L HARDWARE

" cP ~~ 803030 1 SCREWI,.;:. I' :) c;;r - BOW

~ 1/ . tL 53820021~) V /1(tv BOW WIRE ASSEMBLY

53810011 DECK FAIRLEAD

53~90051 SPEEDOMETER5-35 MPH

53~90055 10-60 MPH

@ 1591COMPASS W/SCREWS

53600011LOWER SEAT RACK 53790000-DECK EYE

SHROUD ANCHOR803/111 SCREW

'\

53600021UPPER SEAT RACK801003f RIVET

STERN

PAGE 12

,.

'.

PARfS SHOWN HERE BUf NOf INCLUDED. WHEN ORDERING A HULL ASSEMBLY ARE:

SEAf ASSY. . SEAf PAD. CENfER BEAM.. KING POSf.

530 1000 I HULL AND GRAPH I CSMAIN HULL ASSEMBLY

530 I 00 I IMAIN HULL THRU POSTFINISH AND DRILL JIG

"SPECIAL ORDER"

53050001STRIPE 3/8 BLUE.53050002STRIPE 3/8 PINK

53050011 DECAL"KETTERMAN TRIFOILER"

5360004 ['. SEA T PAD ASSEMBLY'\"

.t:53050021 fDECAL by Hobie Cat. "

~

PAGE 13

, .

~ .c ,

OUTER BEAM ASSEMBLY

153141001 I 153151001 l -

IBEAM ASSY. -STBD I IBEAM ASSY. - PORT I

"SPECIAL ORDER" "SPECIAL ORDER"

(:~~~~~;2 "._-'- H224 BLOCK MICRO BULLET

53150011STUD BEAM END CASTING

53900071 53150021PLASTIC HOOK RUBBER BUMPER

53151011 BEAM END CSTG. ASSEMBLY~ 53151021 BEAM END CASTING

53161031 QUICK PINSWITH LANYARD ASSEMBLY

53161011 BEAM SADDLE CSTG ASSEMBLY53161021 BEAM SADDLE CASTING

53210001 MASTROTATION PULLEY/HOOK

53900061 STOPPER KNOB GREEN

RH316REDSENSOR RETRACTION LINERED I 03"

RH316GRNMAST ROTATION LINEGREEN 103"

80242011 2 HOLE PLATE8010181 RIVET

090021 TAPE. WHT VINYL

PAGE 14.

, "-

~ . ., .

BfC CASTING ASSEMBLY(BEAM FOIL CONNECTION)

53331031BFC/FOIL PLATE ASSEMBLY 53640031 MAST STEP"SPECIAL ORDER" BRACKET ASSEMBLY

8031051 SCREW

.~

0 0

50502201 SPRING PIN

8020181 CLEVIS PIN20860000 LOCK RING

53330031 GUIDE PIN

53310031~, ol-a--~ HINGE PIN

" ( )"'"""" "-- 36600041

::;---t ::;---t, LOCK RING

.53310021LOCK DOWN PLATE

8031111 SCREW8050111 NUT

PAGE 15

C,~C

AMA ASSEMBLY"SPECIAL ORDER" PORT SHOWN

15306 I 00 1 IIAMA-ASSEMBLY- STBD I

153071001 I.lAMA ASSEMBLY - PORT I"SPECIAL ORDER"

53060011 STUD -53060001 AMA - STBDFIBERGLASS ONLY53070001 AMA - PORTFIBERGLASS ONLY ,

II

53911011 SHOCK MOUNT !8032121 SCREW : :., I, I53060021 FOIL FARING - STBD__~ :53070021 FOIL FARING - PORT, :

I I, I, I/ II II I53331031 BFC ASSEMBLY : I

8030701 SCREW

"",

T, ,91281000 DRAIN SCREW

WITH GASKET

PAGE 16

f;~;j .-"';-

. .'. .r" .

FOIL ASSEMBlY"SPECIAL ORDER" " OUTBOARD SIDE "

533 I 1 00 I~ COMPLETE FOIL ASSEMBLY - PORT'-1

53321001COMPLETE FOIL ASSEMBLY - STBD

"SPECIAL ORDER"

8040531 BOLT808064t WASHER

f

RH316BLU BRIDLE LINE 20"

53310001 FOIL - PORTFIBERGLASS ONLY53320001 FOIL - STBDFIBERGLASS ONLY

53330041 WASHER

8040571 BOLT53310031 HINGE PIN

FOIL PLATECASTING'NOT SOLD SEPARATELY

8031111 SCREW

53310021 LOCK DOWN PLATE

8050 I 1 1 NUT .

53310041 THREADED INSERT

8050541 NUT

r53330001 IIFOIL COVER ASSEMBLY I

PAGE 17

. .;". ."'. . 1(Z2

J Z/r.

SENSOR ASSEMBLY W/ARM c > ~-- Sc~£~ o().:>DQw\.J~ ,

153081001 I 5~"R CXJ?.Q'SENSOR ASSY W/ARM I p~ fYe"SPECIAL ORDER"

53090001SENSOR ASSEMBLY $

RSP764GRY SENSOR ...~

BOW LINE 105" ~ 03\I'""V53090041 HINGE PIN I53090081 ROLL PIN

I

53080031 SPACER

8030261 SCREW

53090031 HOOK

53080001 SENSOR ARMFIBERGL,ASS ONLY

'.

53080022 CONNECTOR PIN ASSEME1LY

PAGE 18

. .

UPPER MAST ASSEMBLY 8020121 CLEVIS PIN20860000 LOCK RING

"SPECIAL ORDER" STARBOARD SHOWN 53620011 SHEAVE

53582011 . .. UPPER MAST ASSY. - STBD

53592011 ~UPPER MAST ASSY. - PORT

"SPEC IAL ORDER"53610011 MAST HEAD ASSEMBLY5361102J MAST HEAD CASTING

10680000 HALYARD HOOK

53280001 MAINfHALYARD ASSEMBLY

53120011 CONNECT PIN ASSEMBLY STBD. c-t.7C!-Ct:. .;53120001 CONNECT PIN ASSEMBLY PORT. "',.;/ I . ,--

C PI-) 1")<..1: - i-l'

53121021 COMPRES ~,-53790001 SHROUD ASSY-STBD53790011 SHROUD ASSY-PORT

.. CL253 CLAM CLEAT

RH316WHT LINE 48"

53790141 SNAP HOOK BY WICHARD

53770011 BOOM AT

H224 MICRO BLOCK

53100001 SENSOR RETRACT LINE ASSEMBLY

53730011 MAST CLEAT NYLON

53581021 MAST SPL.ICE

.. IF SHROUD IS NOT REPLACED, A SHACKLECAN BE USED TO ATTACH CLEAT TO THIMBLE.

PAGE 19

'i

, ..

LOWER MAST ASSY.PORT SHOWN

"INBOARD" "OUTBOARD"

53581011 LOWER MAST ASSY-STBD53591011 LOWER MAST ASSY-PORT

"SPECIAL ORDER"

53900011 SHOCK ATTACHMENTCASTING ASSEMBLY

53790041 HOOK

RS316BLK SHOCK CORD 33"

53280011 LINE HANGER

8032121 SCREWH233 BLOCK, MICRO CHEEKRH316WHT LINE 59"

53581031 LOWER MAST SECTIONMACHINED 34"

H244 FIDDLE W/V-JAMg 53790041 HOOK

53090061 PADE

H224 MICRO BL

RH316WHT LINE 24"H233 CHECK BLOCK

53640011 MAST BASEASSEMBLY W/ROTATORAND SOCKET

5323001 f ROTATOR BAR

RS316BLK SHOCK CORD II"

53640001 MAST ROTATION BALL53640021 SOCKET PAGE 20MAST ROTATION

"

.

BOOM ASSEMBL Y"SPECIAL ORDER" PORT SHOWN

1~5b~'~~~Y - PORT l 3 537 I I 00 I

BOOM ASSY - PORT -. 15372100 II

ISOOM-ASSY - STBDj

"SPECIAL ORDER"

5371002f BOOM END CSTG ASSEMBLY - PORT-53720021 BOOM END CSTG ASSEMBLY - STBD

1-53731011 BOOM END CASTING2-8040751 BOLT3-53740011 PLUNGER4-805143\ NUT5-8080622 SPLIT WASHER6-53740021 BOOM CONNECTION BLOCK

53711021 EXTRUSION DRILLED - PORT53721021 EXTRUSION DRILLED - STBD

RS332BLK SHOCK CORD 48"

8080751 WASHER #6

53710011 LINK PLATE - PORT53720011 LINK PLATE - STBD

.53740031 OUTHAUL HOOK

RH315WHT LINE 50"

53740041 OUTHAUL

PAGE 21

. .. .. ',

COMPRESS I ON STRUT, SA ILL I NK AND SHOCK

153121001 IICOMPRESSION STRUT ASSY I"SPECIAL ORDER" 53/20071 COMPRESSION STRUT

END CAP ASSEMBLY

(1- If

53500011 SAIL LINKEND CAP ASSY.PORT OR STBD.

15350 1 00 I IISAIL LINK ASSEMBLY I 71111 PAD EYE, BLK NYLON

8010171 RIVET, CSK-AL"SPECIAL ORDER"

153911001 I 53910011 SHOCK END~'SHOCK-ASSEMBLY. I " CAP ASSEMBLY 0

'-."SPECIAL ORDER" .

0

8011231 RIVET S'S'~~ n1'

8020141 FAST PIN WITH RING

PAGE 22

""

:.1 " .~~' .1".. ..

SAIL

'; 53000000 BATTEN SET

53990014 SAIL, TWILIGHT

53990015 SAIL, SONIC

53991991.SPECIAL ORDER 2 COLOR

53991992 SPECIAL ORDER 3 COLOR

12430011 "H" LOGO (PAIR)

14" SAIL NUMBERS:

BLACKI

#1 12710031#2 12720031#3 12730031#4 12740031#5 12750031#6&9 12760031#7 12770031#8 12780031#0 12700031

53000000 BATTEN SETINDIVIDUAL BATTENS1-53011011 _.

2-530200113-53030011'4-530400115-53050011

53000011 BATTEN END CAP

53050011 TRIFOILER GRAPHIC

33.5 SAIL WIND INDICATER

PAGE 23

"..

- \'. ~

; ';

TRAILER AND ACCESSOOIES

53850031 ALUMINUM TRAILER53860001 COMPLETE FIBERGLASS TRAILER KIT53860011 TRAILER SHOCK CORD KIT

"SPECIAL ORDER"

RS516BLK SHOCK CORD 40"

53820011FORWARD RACK ASSEMBLY

RSOI~BLK SHOCK CORO 15"

53150021 RUBBER BUMPER

.

,

RS038BLK SHOCK CORD 70"

53830011.SIDE RACK~~~~=~===~~~~~~' ASSEMBL YPORT ORSTBD.

, '.:

53840011HULL SADDLE ASSEMBLY

~~~~:~:~:~~~~/53870001BEACH DOLLY SADDLE

PAGE 24

c

;.if -~.", ,, ...~.. '

if

"SPECIAL ORDER" SPARE PARTS KIT

53780001KIT INCLUDES ALL ITEMS SHOWN

( :I~~~:~ 53410071 LOCK - RUDDER HOLD UP

() \~~~~~:::~~~ 53310031 HINGE PIN0 BFC/FOIL PLATE

53490091 BULLET, . 53080022

RUDDER ADJUSTMENT KNOB {;\:~:I!;~~_~~~:~ CONNECT PINI ASSEMBLYI

::;S) :II

::;S) :2 COTTER PIN5 J8060111 53410011 RUDDER HOLD UP

WITH RING GROOVE

(S;~~~ 53410021 LOCK RING

~ SHOCK END CAP WITH PIN~:::::~::: 53910171

(5~::::~

335 SET OF 14 TELL TAILS ~LOCK RING36600041

RN516WHT TRAVELERLINE 10.5'

53911011 SHOCK MOUNT

17 So COf{53500011 SAIL LINK .IIEND ASSEMBLY \/I'/)

053790141 SNAP HOOK

53640041 MAST ROTATION,BALL AND SOCKETT ASSY.

PAGE 25