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thermal fluid boilers FT FT 1500 1-12 FT ISO 9001

T 1500 T FT thermal fluid boilers F - attsu · FT thermal fluid boilers are manufactures in a power ... if e rnc al té m o s á d ... I m 4.300 4.500 4.500 5.200 5.200 5.900 6.400

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ther

mal

flu

id b

oile

rs F

T

FT 1

500

1-12

FT

ISO 9001

ATTSU thermal fluid boilers series FT are the result of a long tradition in the boiler manufacturing bringing together its robust design, low thermal charge, energy efficiency and the new control and communication technologies in an extremely durable, reliable and user friendly equipment.

FT series boilers are water-tube three-pass type boilers with one or several parallel circuits designed to optimize its thermal efficiency. They can be vertically or horizontally shaped and can use liquid or gaseous fuels as a source of energy.

There are special models for other energy sources as biomass, cogeneration, electric energy, etc.

The shown cross-section of FT series boilers allows taking a look at the interior of a boiler which is certainly one of the best thermal fluid boilers at the market.

2-12

Horizontal FT 3500 boiler, heavy fuel-oil fired, 2 pumps, special execution for seaworthy transport.

cross-section of vertical FT boilers

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

thermal fluid boilers FT

FT 400 HT: high temperature resistant, vertical, out-door, with cover for burner protection.

FT thermal fluid boilers are manufactures in a power rates between 100.000 and 10.000.000 kcal/h (115 kW and 11,5 MW), both in in vertical and horizontal versions, and are designed to operate up to 325 ºC and 10 barg. Tailor made models (series FT-HT) are available for higher temperature and pressure.

ATTSU thermal fluid boilers are suitable for a great variety of applications:

Food processing industryPharmaceutical industryRubber and plastics processing industryChemical and petrochemical industryTextile industryMSW treatment plantsSolar thermal power plants

As well as in a multitude of industrial processes:Mould heatingDehydrationFractionating distillationFood fryingRetreadingSludge drying

For this purpose ATTSU boilers are equipped with the most varied accessories and in some cases, in order to avoid the building of a suitable boiler house, they can be supplied in a containerized boiler room for an outdoor operation, fully installed and ready for use with no need of civil works.

Designed according to the German code AD Merkblätt and under the PED Directive 97/23/CE, they can be also redesigned according to ASME, BS, EN, GOST, JIS, etc.

3-12

Vertical FT 800, with two pumps

Horizontal FT 600: right side view from the circulation pump side

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

thermal fluid boilers FT

4-12

FT thermal fluid boilers features datasheet

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

calderas de fluido térmico ATTSU serie FTCaldera modelo 100 200 300 400 500 600 800 1.000 1.250 1.500 1.750

Potencia térmica útil 117 233 349 466 582 698 931 1.163 1.454 1.745 2.035

100 200 300 400 500 600 800 1.000 1.250 1.500 1.750

397 794 1.190 1.587 1.984 2.381 3.174 3.968 4.960 5.952 6.944

20 ºC 20 ºC 20 ºC 20 ºC 20 ºC 20 ºC 20 ºC 20 ºC 20 ºC 20 ºC 20 ºC

caudal bomba estándar m3/h 10,8 21,6 32,4 43,2 54,0 64,8 86,4 108 135 162 189

Gasóleo - Light Oil (8.900 Kcal/lt) (10,35 kW/l)

lts/h 13 26 40 53 66 79 106 132 165 198 231

Fuelóleo - Heavy Oil (9.600 Kcal/Kg)

(11,16 kW/Kg)Kg/h 12 25 37 49 61 74 98 123 153 184 214

Gas Natural (9.200 Kcal/Nm3)

(10,7 kW/Nm3)Nm3/h 12 25 37 50 62 75 100 125 156 187 219

Propano - LPG (11.900 Kcal/Kg)

(13,84 kW/Kg)Kg/h 10 19 29 39 48 58 77 97 121 145 169

Sobrepresión Hogar mbar 1,0 1,0 1,0 1,5 1,5 2,5 3,0 4,0 3,0 4,0 5,0

kPa 0,10 0,10 0,10 0,12 0,15 0,25 0,30 0,40 0,30 0,40 0,50

CONEXIONES Entrada / salida DN 32 DN 50 DN 65 DN 65 DN 80 DN 80 DN 100 DN 100 DN 125 DN 125 DN 150

llenado / vaciado DN 15 DN 15 DN 25 DN 25 DN 25 DN 25 DN 25 DN 25 DN 25 DN 25 DN 25

DIMENSIONES ejecución VERTICAL

A mm 1.450 1.550 1.550 1.600 1.700 1.700 1.900 1.900 2.200 2.200 2.200

B mm 1.450 1.550 1.550 1.600 1.700 1.700 2.000 2.000 2.300 2.300 2.300

C mm 1.700 1.700 1.750 2.300 2.400 2.600 2.550 2.900 3.200 3.500 4.000

D mm 1.000 1.100 1.100 1.150 1.300 1.300 1.400 1.400 1.800 1.800 1.800

E * mm -- 400 600 600 900 900 1.000 1.000 1.000 1.000 1.000

F mm 150 200 250 250 300 300 350 400 450 450 450

DIMENSIONES ejecución HORIZONTAL

G mm --- --- --- 1.600 1.700 1.700 2.000 2.000 2.300 2.300 2.300

H mm --- --- --- 1.650 1.800 1.800 1.950 1.950 2.400 2.400 2.400

I mm --- --- --- 2.200 2350 2.500 2.450 2.800 3.100 3.400 3.900

J * mm --- --- --- 1.200 1.350 1.350 1.450 1.450 1.900 1.900 1.900

Características comunes a todos los equipos

Presión de diseño 10 bar ( 130 psi )

Temperatura de diseño 350 ºC ( 600 ºF )

Código de diseño AD-Merkblätt

Certificaciones Directiva Europea 97/23/CE

Compatibilidad electromagnética

ISO 9001

* dimensiones variables segun marca de quemador y combustible

El fabricante se reserva la facultad de introduicir modificaciones sin previo aviso.

Consumo de

combustible

(a la temperatura de

trabajo de 200 ºC)

FT

kW

Kcal/h x 1.000

Btu/h x 1.000

diferencial térmico estándar

ISO 9001

thermal fluid boilers FT

5-12

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

calderas de fluido térmico ATTSU serie FTCaldera modelo 2.000 2.500 3.000 3.500 4.000 4.500 5.000 6.000 7.000 8.000 9.000 10.000

Potencia térmica útil 2.326 2.907 3.489 4.070 4.652 5.233 5.814 6.977 8.140 9.303 10.466 11.628

2.000 2.500 3.000 3.500 4.000 4.500 5.000 6.000 7.000 8.000 9.000 10.000

7.936 9.920 11.904 13.888 15.872 17.856 19.840 23.808 27.776 31.744 35.712 39.680

20 ºC 25 ºC 26 ºC 30 ºC 30 ºC 30 ºC 30 ºC 35 ºC 40 40 ºC 40 ºC 40 ºC

caudal bomba estándar m3/h 216 216 245 245 289 325 361 371 375 434 482 525

Gasóleo - Light Oil (8.900 Kcal/lt) (10,35 kW/l)

lts/h 264 330 397 463 529 595 661 793 925 1058 1190 1322

Fuelóleo - Heavy Oil (9.600 Kcal/Kg)

(11,16 kW/Kg)Kg/h 245 306 368 429 490 551 613 735 857 980 1103 1225

Gas Natural (9.200 Kcal/Nm3)

(10,7 kW/Nm3)Nm3/h 250 312 375 437 499 562 625 758 885 1011 1138 1264

Propano - LPG (11.900 Kcal/Kg)

(13,84 kW/Kg) Kg/h 193 241 290 338 386 434 483 586 684 782 880 977

Sobrepresión Hogar mbar 4,0 5,0 5,0 5,0 5,0 7,0 7,0 7,0 8,0 8,0 9,0 10,0

kPa 0,40 0,50 0,50 0,50 0,50 0,70 0,70 0,70 0,80 0,80 0,90 1,00

CONEXIONES Entrada / salida DN 150 DN 150 DN 150 DN 150 DN 200 DN 200 DN 200 DN 200 DN 200 DN 250 DN 250 DN 250

llenado / vaciado DN 25 DN 25 DN 32 DN 32 DN 32 DN 32 DN 32 DN 40 DN 40 DN 40 DN 40 DN 40

DIMENSIONES ejecución VERTICAL

A mm 2.200 2.400 2.900 3.000 3.100 3.100 3.200 3.300 3.750 3.750 4.050 4.050

B mm 2.300 2.500 3.000 3.000 3.150 3.150 3.250 3.350 3.800 3.800 4.100 4.100

C mm 4.400 4.600 4.600 5.300 5.300 6.000 6.500 7.000 7.000 8.000 9.100 10.000

D mm 1.800 2.000 2.400 2.500 2.650 2.650 2.750 2.850 3.300 3.300 3.600 3.600

E * mm 1.000 1.200 1.200 1.200 1.700 1.700 1.700 1.700 1.700 1.700 1.800 1.800

F mm 500 550 600 600 700 700 800 800 850 850 900 950

DIMENSIONES ejecución HORIZONTAL

G mm 2.300 2.500 3.000 3.000 3.150 3.150 3.250 3350 3800 3800 4100 4100

H mm 2.400 2.600 3.100 3.200 3.300 3.300 3.400 3500 4000 4000 4300 4300

I mm 4.300 4.500 4.500 5.200 5.200 5.900 6.400 6900 6900 7900 9000 9900

J * mm 1.900 2.100 2.500 2.600 2.750 2.750 2.850 2.950 3.400 3.400 3.700 3.700

Características comunes a todos los equipos

Presión de diseño 10 bar ( 130 psi )

Temperatura de diseño 350 ºC ( 600 ºF )

Código de diseño AD-Merkblätt

Certificaciones Directiva Europea 97/23/CE

Compatibilidad electromagnética

ISO 9001

* dimensiones variables segun marca de quemador y combustible

El fabricante se reserva la facultad de introduicir modificaciones sin previo aviso.

FT

kW

Kcal/h x 1.000

Btu/h x 1.000

diferencial térmico estándar

Consumo de

combustible

(a la temperatura de

trabajo de 200 ºC)

ISO 9001

thermal fluid boilers FTFT thermal fluid boilers features datasheet

RED DE GAS

LINEA "F"

RE

D D

E G

AS

OLE

O

LIN

EA

"L"

TT

PI TT TS

PI TT

PD

LSL

PSLPI

RE

D D

E G

AS

LIN

EA

"G"

PI

ACOMETIDA DE GAS

PI PI

DE DEPOSITO GASOLEO

LINEA "K"

ACOMETIDA DE GASOLEO

PSL

PSHSALIDA

PSV

RETORNO

CALDERA FT

QUEMADOR

LLENADOVACIADO

DEPOSITOCOLECTOR

DEPOSITOEXPANSION

DESGASIFICADOR

CALDERA CALDERA

DEPOSITO COLECTOR DEPOSITO COLECTOR

DEPOSITOEXPANSION

DEPOSITOEXPANSION

CO

NS

UM

IDO

R

CO

NS

UM

IDO

R

QUEMADOR QUEMADOR

MONTAJE ESTANDAR. (LA BOMBA IMPULSA CONTRA LA CALDERA).

MONTAJE OPCIONAL.(LA BOMBA ASPIRA DE LA CALDERA).

RED DE GAS

RED DE GASOLEO

SS

LSL: minimum thermal fluid levelPD: differential pressure switchPI: pressure gaugePSH: maximum safety pressure

TS: safety thermostatTT: control thermostat

PSL: minimum fuel pressure

6-12

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

thermal fluid boilers FT

7-12

ATEX boilers

FT 1500: vertical, Atex, out-door FT 3000: horizontal, with electric preheater for avoiding fluid's freezing

ATEX control devices with HART protocolATEX control panel

We supply boilers specially designed for ATEX environment, for out-door installation or equipped with protective cover, for high temperature and high pressure operation, even with antifreeze equipment or equipped with HART protocol control devices.

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

8-12

electric thermal fluid boilers

FT-E 200: Electric thermal fluid boiler, 200 kW rated and 8 regulation stages.

FT-E 432: Electric thermal fluid boiler, 432 kW rated and 8 regulation stages, one part of the boiler is located in Atex environment

FT-E 100 HT: Electric thermal fluid boiler, 100 kW, 400 ºC, 40 bar, ATEX.FT-E 80: Electric thermal fluid boiler with heat exchanger and fluid heating and cooling system

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

9-12

other thermal fluid equipment

V-FT 1000: Vaporizer 1000 kg steam per hour, with two exchangers

Thermal oil / vegetable oil exchanger for application in the food processing industry: its special design avoids fooling and makes easier its maintenance; power rates up to 1.250 kW.

Atmospheric oil storage tank: each installation requires an oil storage tank with enough capacity for the whole thermal fluid in the installation. The equipment is completed with a pump for the installation filling and emptying.

Electric thermal fluid boiler which feeds a laboratory reactor; with 50 liters capacity and 16 barg, the system controls the reactor's heating and cooling.

Pressurised expansion vessel: each installation requires an expansion vessel which absorbs thermal fluid volume variations. Usually it operates at atmospheric pressure, but according to the working conditions there are special pressurised models with inert atmosphere.

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

01

2

3

4

5

6

7

8

9

10

11

12

13 bar

0%

10%

20%

30%

40%

50%

60%

70%

80%

-40 0 40 80 120 160 200 240 280 320 360 400

(ace

ite a

lta tem

p.-

40/4

00ºC

)

(ace

ite a

lta tem

p.+

15/4

00ºC

)

(ace

ite e

stándar

-40/3

40ºC

)

(ace

ite e

stándar

0/3

50ºC

)

-40 0 40 80 120 160 200 240 280 320 360 400-1

ºC

ºC

STEAM TENSION FOR DIFFERENT THERMAL FLUIDS AT DIFFERENT TEMPERATURES

VOLUME INCREASE AT DIFFERENT TEMPERATURES

CARACTERÍSTICAS ELECTRICAS / ELECTRICAL CHARACTERISTICS

www.attsu.com

400III

230

010.988 090069000

15 30

50X

10-12

FT thermal fluid boilers can be equipped with the appropriate accessories which allow the operation without constant supervision during 24 hour periods.

Each FT boiler is equipped with a safety valve bearing the PED certificate.

Redundant automation systems, two-of-three logic, Ethernet, Lonworks, Modbus, Profibus,remote control, etc. communication devices, Scada system integration, form part of ATTSU equipment options.

Identification which allows at any time copies of the technical documentationand a list of spare parts, etc. to be obtained.

Each boiler is equipped with a burner which can be liquid fuel fired (light oil, heavy fuel-oil, animal fats, glycerin, etc.) or gas fired (natural gas, propane, biogas, etc.) or dual fuel (liquid and gas), electric, low NOx, with Oxygen trim, etc.

accessories 24 HOURS UNMANNED OPERATION

The standard model is equipped with one circulation pump which propels towards the boiler, with mechanical seal and design temperature of 350 ºC.As an option the boiler can be supplied with a second pump or a group of three or more pumps for boiler feeding.

The handwheel check valves have a stainless steel bellows shaft sealing system tanks to which they are practically maintenance free.

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

11-12

RL series: fire-tube steam boilers designed for liquid or gas fuels, steam rates from 50 Kg. per hour.

HH series: three-pass wed back fire-tube steam boilers designed for liquid or gas fuels, steam rates up to 20.000 Kg. per hour.

CS series: Biomass boilers designed for thermal fluid, steam, hot and superheated water.

other products

Cogeneration boilers equipped with economizer for thermal fluid, steam, hot and superheated water.

AS-E series: superheated water electric boilers GE series: electric steam boilers rated from 20 kilos per hour. Series GE and GER: electric steam boilers rated up to 3.500 Kg/h with preheater as an option.

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

ISO 9001

12-12

nuestras instalaciones en Girona.

Madrid: [email protected] (+34) 916 474 737 Girona: [email protected] (+34) 972 171 738Valencia: [email protected] (+34) 961 340 332Internacional: [email protected] (+34) 972 171 738

We manufacture in Spain and export to a more than 60 counties abroad.

we are,a company with a long tradition, young of mind, open to the new technologies and in constant evolution that offers a broad range of solutions from a single boiler supply to a complex turn-key installation always under the supervision and consulting of our highly skilled and qualified team.

Thermography

Qualified technical assistance Documentation

ISO 9001