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EN
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HYDAC KineSysControls for Hydraulic Presses
2
Control Manifold Block and Drive Technology –
Systems for Highest Safety Requirements
3
EN
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Guaranteed Safety from a Single Source
From Control Manifold Blocks to Entire Systems
Press Control Manifold Block PSBH
Hydraulic Presses NoteThe information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department.
All technical details are subject to change without notice.
Consistent Control ConceptFrom modular control manifold blocks and variable speed drives to entire system solutions.
lEC type examination of the hydraulic control system according to EN 693 (NG 6 / 10)
lFurther functions can be integrated
lCompact design
lLess pipework, short assembly time
Technical Data of the Press Control Manifold Blocklpmax = 320 bar
(up to 350 bar on request)
lQNenn = up to 1,000 l/min
Features of the System Drive lPressure and speed setting
possible
lAsynchronous or servo motor with drive controllers and software package for hydraulic press applications
lAsynchronous motor for economic and robust applications
lHigh system dynamics possible with servo drive
2
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Control Manifold Block and Drive Technology –
Drive Controller HFI-CM
Variable Speed Drive DVA
Safe Control Concepts:
Forward-ThinkingThe use of HYDAC drive controllers offers new possibilities with regard to combination of the hydraulic system with electrical control technology.
lInterconnection of axes
l Integration of Bus Systems
Ready for “Internet of Things”
Your Professional Partner for Expertise in Safe Hydraulic Press Control SystemsWith over 9,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment.
The HYDAC KineSys team is your partner for expertise in control and drive solutions for hydraulic presses.
System Solutions, one Supplier, one ContactFor the individual project planning of the required control and drive solution, HYDAC KineSys uses its intelligent drive systems along with the extensive product portfolio of the entire HYDAC group.
The press safety manifolds are adjusted to suit the application and can be used regardless of the press drive. The combination of valve control and variable speed drive (DVA) enables additional functionalities to be integrated and the complexity to be reduced. The decision is yours.
AMA G1/4 G3/4B G1/2 MB G1/4
P1MP1 G1/4
50
MP2 G1/4
Ø0,840.2
P-ML
T-ML
G1G3/4 T1-SP
104097557
T2G1
T1G1/2P2 G3/4
T2-SPG1/2
AMA G1/4 G3/4B G1/2 MB G1/4
2
1
1
2
1 2
330
M6
AMA G1/4 G3/4B G1/2 MB G1/4
1 2
330
4097560300
2
1
310 1
2
320
1
3
2820
AMA G1/4 G3/4B G1/2 MB G1/4
X-MLG3/8
1 2
810
4097562800
AMA G1/4 G3/4B G1/2 MB G1/4
1
2
3201 2
330
1 2
530
b
a
21
510
MSP1G1/4
SP1G1/2
0 - 400 bar550
MSP3 G1/4
4097561500
560 MSP2G1/4
570.1
T-ML
P-ML
4097563400
b a2
1
110
b a2
1
920
9004097823
160
570
A G3/4X-ML
1 2
p = * bar70
4097560300
PSB-Grundblock
110
7004105590
AB
ab
b a2
1
310
G1/2T1-DB
T2-DBG1/2
4097560300
80
12
b
a
350
12
b
a
350
12
b
a
350
G1/4
30
M6
M6
M6
Ø*910
1
2
930
12
b
a
830P
T
710
720
b a2
1
90
90-G**1**-
-G**2**-
-G**3**-
b a2
1
90b a
2
1
110-G***3*-
-G***2*-
-G***1*-
-G*1***- / -G*3***-
-G*2***-/ -G*4***-
A
TP
B 120
A
TP
B 120
-G****2-
-G****1-
-SP000--SP***-***-
PI
4-20
mA
30-G1****-
PU
0-10
V
30-G2****-
PU/I 4-20 mA
0-10 V
p1 = * bar30
-G3****-
-SP***-**1-
-SP***-**2-
-ML00-
-ML01-
-ML0*-weitere Optionen auf Anfrage
-S00-
AMA G1/4 G3/4B G1/2 MB G1/4
1
2
3201 2
330
4097560300
12
b
a
350
-S01-
2
1
310
-S02-
-S03-
-S05-
AMA G1/4 G3/4B G1/2 MB G1/4
1 2
330
4097560300
1
2
320
12
b
a
350
M6
-S04-
b a2
1
310
-K01 -Z01 -Z02
G1/4
540
PI
4-20
mA
540-SP***-1**-
PU
0-10
V
540 540
-SP***-***-
SP2G1/2
b
a
21
520-SP***-2**- -SP***-3**-
-SP***-*1*- -SP***-*2*-
b
a
21
520
-SP***-*3*-
73
Ø0,840.1
570.2
73
Connection T1-DBand T2-DB plugged
Connection T1-DB orT2-DB piped to the tank
2
1
20
-G*1***- / -G*3***-
-G*2***- / -G*4***-
PU/I 4-20 mA
0-10 V
p1 = * bar
BA
520
90
1 2
3
60p = * bar
1 2
p = * bar70
weitere Optionen auf Anfrage
A
P Ta
2
1 3a
T
P
B
A
Ma2G1/4"
XFG3/8"
MXFG1/4"
T1
G2"
BG11/2"
MB
60NG16
170Ø0,8
82NG8
83NG10
110NG16
160240 bar
171Ø0,8
180
T(Y)
81
Y3a Y3b
Y7
1
23
MX1G1/4"
80Ø1,4
G3/8"
T2
G2"
30NG06
G1/2"
31M6
72NG8
Y4
50NG16
53NG8
TP
X
Y1
54Ø0,8
55NG8
240 bar
2021NG12
AG11/2"
MA1G1/4"
06020
71NG16
70NG16
73Ø0,8
7574Ø0,8
Zulauf
Y6111NG6
9596
NG16
97Ø0,8
98NG8
90
Y5
9394NG12
99NG4
40NG10
1
2 3
A
B
112Ø0,8
A
B
A
B
b
AP
MX1G1/4"
84
FC10
1-1
CE
Y8
100 bar
B
A
G1/4"
0-10 V U
NG12
190
190 190
190
142NG16
A
B
141NG16
12
b
a
1 2
240 bar
160NG4
146NG06
Ø1
145
1414386540
Y9
104386539
Ø0,8
144
Y1
G1/2"
Y1X2G3/8"
X1
2
1 3
1
2
21
1
2
x
213
a
A B
P T YX
76
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Nominal Sizes NG 6 and NG 10 Nominal Sizes NG 16 to NG 32
Safety FeatureslRedundant monitoring: pressure build-up on piston side, load holding
Functional FeatureslDirection control
lRegenerative circuit
lPressure limitation
lSystem pressure detection
lDecompression
Counterbalancing
lLoad-holding valve
lRapid “down” movement with own weight
lMechanical counterbalance valve
lElectronic counterbalance valve
Sandwich Plates (options)
lRegenerative circuit
lFree fall “down” movement with own weight
Basic Module (options)
lProportional adjustment of press force
lVarious options for safe reduction of system pressure
lVarious options for decompression
lPiston side unloaded or loaded in normal position
lValve stacking assembly can be connected for additional functions
Accumulator Module (option)
lPressure-holding function
lControl of additional functions during non-productive time
lElectrical or manual unloading
lIntegrated accumulator safety features
Sandwich Plates (options)
lLoad-sensing
lPressure holding
lRegenerative circuit
Basic Module (options)
lRapid “free fall” movement
lRapid traverse cylinder
lProportional adjustment of press force
lVarious options for safe reduction of system pressure
lVarious options for decompression
lVarious options for fill valve operation
Qno
m
Qno
m
1,000 600
300 200 100 60
1,000 600
300 200 100 60
Flow ratesFlow rates
NG 16 NG 20NG 6 NG 25 NG 32NG 10
HYDAC Press Control Manifold Block PSB HYDAC Press Control Manifold Block PSBH
EC type approval certificate
Direction Control (options)
lSwitching valve
lProportional valve
Solutions for Hydraulic Press Control: Modular for any Requirement
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HYDAC INTERNATIONAL Industriegebiet GMBH 66280 Sulzbach / Saar, Germany
Tel.: +49 6897 509-01, Fax: -577
E-mail: [email protected] Internet: www.hydac.com
From Control Manifold Blocks to Entire Systems
Press Control Manifold Block PSB combined with Variable Speed Drive DVA
Customised Hydraulic Systems
Additional HYDAC Components for Presses
Variable Speed Drive DVA with Drive Controller HFI-CM
Systems for Highest Safety Requirements
The combination of the modular press control manifold block PSB and a variable speed drive system DVA (with drive controller HFI-CM) guarantees highly accurate controls and highest safety level in your applications. The drive system is programmed to suit the function and application, enabling the control manifold block to be simplified. Safety and functional features are partly integrated into the drive.Safety features:lSafe limitation of the pump rotation speedlLess position controlled valves
Functional features:lPump rotation speed settinglClosed-loop pressure controllLess valves
Application exampleSystem for forming pipe ends:lCustomized tank and control manifold blockl HSM servo motorl Motor power rating 7.5 kWl HFI-CM servo controllerl Internal gear pumpl Directional controlled valvesl Positioning accuracy 10 µml No forced cooling requiredl Control on the electrical sidel Plug&play solution
lElectric cylinders in wide design rangelPumps, Valves, CylinderslCoolerslAccumulatorslFilters / Filtration SystemslSensors / Condition MonitoringlClamps / Mounting TechnologylBall Valves / Fittings
Our entire product range can be found at www.hydac.com
The variable speed drive DVA combined with the variable speed drive controller HFI-CM forms a perfect symbiosis of hydraulics and electronics. For various types of task, the entire parameterisation and adjustment of the drive system is performed in the frequency inverter.
Technical features:l Electronic variable displacement pumplPre-parameterised plug&play unitl External and internal gear pumpsl Power 0.75 kW up to 200 kWl Safe limited pump rotational speed (SLS) for set-up mode