SYSTEMA'S “X” Technology Real-Time Analysis of Dynamic Bottlenecks

Gerhard Luhn, PhDManager Innovation, SYSTEMA

• Industrialization of Information Processing –

SYSTEMA’s “X” Technology

• Challenges Performance Monitoring in Real-Time

• Solution Concept

• RT-Analysis of Production

Bottlenecks

• Next Steps

Industrialization of Information

Processing –

SYSTEMA’s “X” Technology

Increasing Data Volumes - Reduction of Computational

Complexity

*) C. Faloutsos, V. Megalooikonomou: On data mining, compression, and Kolmogorov complexity. Data Min Knowl Disc (2007) 15:3–20

… is an art …*)

SYSTEMA’s “X”-TechnologyHomomorphic Computing

*) Luhn, G. et. al.: Real-Time Information Base as key enabler for Manufacturing Intelligence and “Industrie 4.0”; published in: IEEE, Advanced Semiconductor Manufacturing Conference

(ASMC), 2015 26th Annual SEMI, pp. 216 – 222;

Y.I. Manin: KOLMOGOROV COMPLEXITY AS A HIDDEN FACTOR OF SCIENTIFIC DISCOURSE: FROM NEWTON’S LAW TO DATA MINING. Talk at the Plenary Session of the Pontifical Academy of

Sciences on “Complexity and Analogy in Science: Theoretical, Methodological and Epistemologic al Aspects” , Casina Pio IV, November 5–7, 2012. online: https://arxiv.org/abs/1301.0081

Mirascopefundamental 3D physical reproduction of an object

Challenges Performance

Monitoring in Real-Time

Challenges

• How did the line behave last year (bottleneck eqpts. etc.)?

• Did ct/ff improved as planned when new eqp. was hooked up, variations?

• Root causes for dynamic wip waves last dec.?

• Multivariate analysis?

State of the art

• Cyclic aggregation of information

– Batch processing, no real time

– No root cause analysis

– Complicate and error prone ETL processes

Solution Concept

Meta-model for Information Fundamentals

Architectural Overview

Events Event Stream

Processing

Data Store

Reports

Dashboards

„X“ Technology:

most efficient Calculation

In multiple Dimensions

Performance comparison to prior art

prior Art

Real-Time Analysis of

Production Bottlenecks

Bottleneck EquipmentDynamic Calculation of Bottleneck Likelihood

Multivariate Production AnalysisUtilization of Operations including Bottleneck-Equipment

RT-Analysis of Production Bottlenecks Calculate non-productive time due to dynamic bottlenecks

dynamically calculated

subsequent Operation

Next Steps

Dynamic Production Forecasting

Optimizing the value chain in real-time

SYSTEMA‘s ”X” Technology:

information exploration and navigation in multiple

dimensions

exact and most efficient calculation (shortest

algorithm)

nucleus (ion) core technology and customer’s

extensions

• First productive FAB deployment of Prototype.

• Further evolution framed by Research Programs (EU/ECSEL, BMBF, SAB), in close cooperation with Partners from Practice and Research.