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System Reference Guide
SECTION 1: THUNDERBEAT & SONICBEAT PREPARATION
THUNDERBEAT/SONICBEAT System Components .............................................3Connecting the Communication Cable ..............................................................4THUNDERBEAT Footswitch (Optional) ................................................................5SONICBEAT Footswitch (Optional) .....................................................................6Powering ON ...................................................................................................7THUNDERBEAT/SONICBEAT Assembly ..............................................................9Connecting THUNDERBEAT Transducer ...........................................................11Connecting SONICBEAT Transducer ................................................................12THUNDERBEAT & SONICBEAT Probe Check ....................................................13THUNDERBEAT Settings .................................................................................15SONICBEAT Settings ......................................................................................16
ESG-400 Components ...................................................................................17Connecting the Footswitch .............................................................................18Socket Guide .................................................................................................19Assigning a Footswitch ..................................................................................25ESG-400 Mode Cross Reference ....................................................................26Setting the Output: Cut & Coag Modes ...........................................................27Save Energy Output Settings as a Procedure ..................................................28Select Procedure ...........................................................................................29Delete Saved Procedure .................................................................................30
Common USG-400 Errors ..............................................................................31USG-400 Troubleshooting ..............................................................................40ESG-400 Troubleshooting ..............................................................................44
Disconnecting the Transducer ........................................................................49Disposing Single-Use Items ............................................................................50Compatible Reprocessing Methods.................................................................51Transporting the Transducer ...........................................................................52Cleaning Brushes & Detergents ......................................................................53Manual Cleaning ...........................................................................................54Sterilization ...................................................................................................55Storage .........................................................................................................56
Table of ContentsSECTION 1: THUNDERBEAT & SONICBEAT PREPARATION
SECTION 2: ESG-400 PREPARATION AND OPERATION
SECTION 3: TROUBLESHOOTING
SECTION 4: TRANSDUCER REPROCESSING
NOTE: This Quick Reference Guide is only a summary of the THUNDERBEAT Instructions for Use. For detailed operating instructions, be sure to follow the Instruction Manual that was included with your THUNDERBEAT when purchased.
THUNDERBEAT/SONICBEAT System Components
ESG-400 Generator USG-400 Generator
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Footswitch Communication Cable
HandpieceTransducer
Connecting the Communication Cable
Connect the communication cable (MAJ-1871) to the ESG-400 and USG. Plug one end of the communication cable into the LINK-IN socket and the other to the LINK-OUT (circled in red). It does not matter which way, as long as the generators are connected, the system will operate properly.
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THUNDERBEAT Footswitch (optional)
5
If using foot activation, attach the THUNDERBEAT Footswitch to the back of the USG-400 Generator and finger tighten.
Purple pedal activates SEAL & CUT mode
Blue Pedal activates SEAL mode
THUNDERBEAT Footswitch Socket
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SONICBEAT Footswitch (optional)
6
If using foot activation, attach the SONICBEAT Footswitch to the back of the USG-400 Generator and finger tighten.
Light Grey pedal activates VAR mode
Dark Grey Pedal activates MAX mode
SONICBEAT Footswitch Socket
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Powering ON
7
To confirm that the generator was properly installed, press the power button and observe the following:
4 The periphery of the power button illuminates green
4 The push buttons to the right of the touch screen illuminate
4 The touch screen lights up and displays the start screen for 3 seconds while the start tone sounds
4 The communication indicator on the USG-400 and ESG-400 illuminates and no error screen appears
Communication Indicators
Power Buttons
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Open Handpiece Packaging
8
Carefully open the THUNDERBEAT/SONICBEAT Packaging and verify all the components are present:
b Handpiece
b Torque Wrench
b Stabilizer
Stabilizer Torque Wrench Handpiece
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THUNDERBEAT/SONICBEAT Assembly
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Insert the THUNDERBEAT or SONICBEAT transducer into the handle.
Attach the head of the torque wrench to the rotation knob.
While holding only the stabilizer (not the handle) slowly turn the torque wrench clockwise until you hear a click. The transducer is now firmly in place. Remove the torque wrench and stabilizer.
Mount the stabilizer on the transducer.
For disassembling the instrument and transducer, use the torque wrench to turn the rotation knob counterclockwise while holding the stabilizer.
Stabilizer Torque Wrench
Rotation KnobTransducer
Handle
1
4
2
5
3
6
While holding the transducer, turn the rotation knob clockwise until it stops. Do not rotate the transducer handle.
9
Confirm Correct Transducer
10
To verify that the correct transducer is being used for THUNDERBEAT and SONICBEAT match up the number on the transducer to the correct handpiece:
b Locate the number ‘1’ on THUNDERBEAT transducers and handpieces
b Locate the number ‘2’ on SONICBEAT transducers and handpieces
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Connecting THUNDERBEAT Transducer to Generator
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The THUNDERBEAT transducer plugs into the left socket on the USG-400 Generator. Align the ‘1’ on the Transducer with the ‘1’ on the Transducer Socket, and insert the transducer into the socket.
Once the transducer is connected properly, the THUNDERBEAT user interface will appear.
THUNDERBEAT Transducer Socket
Connecting SONICBEAT Transducer to Generator
12
The SONICBEAT transducer plugs
into the right socket on the
USG-400 Generator. Align
the ‘2’ on the Transducer with
the ‘2’ on the Transducer Socket, and
insert the transducer into
the socket.
Once the transducer is connected properly,
the SONICBEAT user interface will appear.
SONICBEAT Transducer Socket
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THUNDERBEAT & SONICBEAT Probe Check
The PROBE CHECK function initiates output while the probe is outside the human body to verify the probe is functioning properly and to confirm a secure connection of the transducer to the THUNDERBEAT or SONICBEAT instrument.
1. Press the PROBE CHECK button to initiate the PROBE CHECK procedure.
PROBE CHECK
2. Confirm that the handpiece is not being used on tissue and press “OK”.
3. With the grasping section open, initiate the probe check by depressing the handpiece button and holding.
4. After 3 seconds of activation, the probe check will notify you if the probe is functioning properly or if it needs to be replaced.
Confirmation window (Caution)
Information window (Checking)
Confirmation window (Probe Check)
Confirmation window (Activation OK)
14
THUNDERBEAT SEAL Settings
There are three SEAL mode settings. The higher the setting, the longer bipolar energy is applied to the tissue.
b SEAL mode Level 3 provides the longest minimum SEAL time.
b For fastest sealing, use Level 1
Pressing the ‘+’ will increase the SEAL mode level
Pressing the ‘-’ will decrease the SEAL mode level
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THUNDERBEAT SEAL & CUT Settings
There are three SEAL & CUT mode settings. The lower the setting, the faster the cutting speed.
b Setting 1 provides the fastest cutting speed.
b Setting 3 provides the slowest cutting speed
b Cutting speed is also shown as yellow bars on the SEAL & CUT menu.
Pressing the ‘+’ will increase the SEAL & CUT mode level
Pressing the ‘-’ will decrease the SEAL & CUT mode level
16
SONICBEAT Settings
There are three SONICBEAT mode settings. The lower the setting, the slower the cutting speed.
b The MAX mode always outputs at Level 3 (it is not adjustable)
b The VAR mode can be adjusted to Level 1, Level 2, or Level 3
b Level 1 provides the slowest cutting speed
Pressing the ‘+’ will increase the cutting speed
Pressing the ‘-’ will decrease the cutting speed
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ESG-400 Components
Single Footswitch
Double Footswitch
ESG-400 Generator
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ESG-400 Connecting the Footswitch
b The ESG-400 has two footswitch connectors. Each will accommodate either one Single Footswitch and/or one Double Footswitch.
b You may connect both a Single Pedal and Double Pedal at the same time. It is not possible to connect two Single Pedals or two Double Pedals simultaneously.
b Plug in the footswitch connector into the socket and finger tighten the plug clockwise until it is secure
Q
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ESG-400 Bipolar Socket
b Compatible with International Standard 2-Pin Plugs
b Compatible with Erbe Standard 1-Pin Coaxial Plugs
International standard2-pin plug
Erbe standard1-pin coaxial plug
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ESG-400 Monopolar 1 Socket
b Compatible with International Standard 3-Pin Plugs (4 mm Diameter)
b Compatible with Bovie Standard 1-Pin Plugs (8 mm Diameter)
b Compatible with Banana Plug 1-Pin plug (4 mm Diameter)
International standard3-pin plug(4 mm diameter)
Bovie standard1-pin plug(8 mm diameter)
Banana plug1-pin plug(4 mm diameter)
Please be careful to connect the bananaplug only to the rightmost receptacle
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ESG-400 Monopolar 2 Socket
b Compatible with International Standard 3-Pin Plugs (4 mm Diameter)
b Compatible with Erbe Standard 1-Pin Plugs (5 mm Diameter)
b Compatible with Banana Plug 1-Pin plug (4 mm Diameter)
International standard3-pin plug(4 mm diameter)
Banana plug1-pin plug(4 mm diameter)
Please be careful to connect the bananaplug only to the rightmost receptacle
Erbe Standard1-pin plug(5 mm diameter)
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ESG-400 Olympus Universal Socket
b For Olympus Cystoresection (TURis/TCRis) Saline Cable
b Includes instrument recognition capability
Saline cableFor OES Pro resectoscope. Presettings are stored:SalineCut 200 W, Effect 2, w 120 W, Effect 2
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ESG-400 Neutral Electrode Socket
b The Neutral Electrode socket is compatible with Split Type and Non-Split Type Electrodes/Grounding Pads
Split Type Grounding Pad
Non-Split Type Grounding Pad
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ESG-400 Neutral Electrode Socket CQM
b The Contact Quality Monitor (CQM) determines if the neutral electrode/grounding pad has adequate patient contact
Split Type
The Right side of the CQM will display green when adequate patient contact is achieved with Split-Type Neutral Electrodes. With Split-Type neutral electrodes, the ESG-400 monitors resistance levels to ensure the neutral electrode is properly attached to the patient.
Non-Split Type
A user warning will be displayed when a Non-split neutral electrode is connected. Non-split type electrodes can be used in conjunction with the ESG-400, however, the CQM will not detect patient contact with Non-split type electrodes. The left side of the CQM will illuminate green.
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Assigning a Footswitch
1. Once a footswitch is attached to the ESG-400, it may be assigned to control any of the four energy outputs. Press the FOOTSWITCH button to enter the Assign Footswitch screen.
Assign Footswitch ScreenAutoStart Assigned
Single Footswitch Assigned
Double Footswitch
Assigned
2. Select a footswitch and Autostart assignments for each desired output. Press Return
In the example above:
Bipolar – AutoStart assigned
Monopolar 1 – Double Footswitch assigned
Monopolar 2 – Nothing assigned
Universal – Single Footswitch assigned
Footswitch and Autostart assignments are shown on the main menu.
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ESG-400 Mode Cross Reference
ESG-400
CUTCUT
COAGCOAG
MONOPOLAR
BIPOLAR
Force Triad VIO 300D System 5000 Force FX UES-40
PureCut
BlendCut
PulseCut Slow
PulseCut Fast
SoftCoag
ForcedCoag
SprayCoag
PowerCoag
BipolarCut
SalineCut
BiSoftCoag
AutoCoag
SalineCoag
HardCoag
FineCoag
RFCoag
PureCut
BlendCut
--
--
Pinpoint Coag
Standard Coag
Spray Coag
--
--
--
Micro Coag
--
--
--
--
--
Pure
Blend
--
--
--
Fulgurate
Spray
Valley Lab mode
--
(will be available)
Macro/Standard/Low
Auto Bipolar
(will be available)
--
--
--
Pure
Blend
--
--
--
Fulgurate
Spray
--
--
--
Standard
--
--
--
--
--
Pure
Blend
--
--
Coag1
Coag2
Spray
--
Cut
Pure (Saline)
Soft1
Soft2
Coag1 (Saline)
Hard
--
--
Auto Cut/High Cut
Dry Cut
EndoCut Q
EndoCut Q
Soft Coag
Forced Coag
Spray Coag
Swift Coag
Bipolar Cut
Bipolar Cut++
Bipolar SoftCoag
Bipolar SoftCoag + Auto stop
Bipolar Coag++
--
--
--
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Setting the Output: Cut and Coag Modes
Cut Mode Menu Coag Mode Menu
1. Select the energy output you would like to adjust.
2. Adjust the wattage and/or effect levels as desired.
3. Select the current CUT mode (yellow) or Coag mode (blue) to adjust the mode.
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Save Energy Output Settings as a Procedure
1. Once preferred mode and effect settings have been chosen, press the Menu button to bring up Select Menu screen to begin saving the current settings.
2. The Save Procedure button allows the user to store and label the current energy output settings.
3. To save current energy output settings as a new procedure, select New Procedure in the menu.
4. Enter new procedure name and select OK to save.
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Select Procedure
2. The user can then select the desired custom procedure.
3. After selecting the desired procedure, press the return button.
4. The selected procedure name is displayed in the headline of All Screen and Set Screen.
1. Pressing the Select Procedure button will display all previously customized energy output settings.
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Delete Saved Procedure
2. The Delete Procedure button allows the user remove previously stored energy output settings.
3. Page through the customized procedure list and select the procedure to be deleted.
4. Select OK to confirm the deletion.
1. Press the Menu button to bring up the Select Menu screen.
Common USG-400 Errors
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b Error U504: Probe Damage Error (THUNDERBEAT and SONICBEAT)
b Errors U508 & U511: Short Circuit Error (THUNDERBEAT)
b Error U512: Open Circuit Error (THUNDERBEAT)
b Errors U509 & U510: Ultrasonic Level Error (THUNDERBEAT and SONICBEAT)
Error U504: Probe Damage Error (THUNDERBEAT and SONICBEAT)
Error Code Irregularity Description Possible Causes Remedial Actions
U504 Probe damage error (which is detected during surgery).
Cracked probe. Replace THUNDERBEAT or SONICBEAT without turning off the ultrasonic generator or disconnecting the transducer plug. After replacement press the PROBE CHECK push button to confirm that the new instrument works normally.
Error U504: Probe Damage Error (THUNDERBEAT and SONICBEAT)
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THUNDERBEAT or SONICBEAT probe has been damaged or broken. This may happen if instrument is activated while in contact with a metallic object or hard tissue (bone, calcified tissue, or ligament).
If this error occurs, the THUNDERBEAT or SONICBEAT handpiece must be replaced, followed by a probe check to ensure that the new handpiece is functioning properly.
Errors U508 & U511: Short Circuit Error (THUNDERBEAT)
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Error Code Irregularity Description Possible Causes Remedial Actions
U508
U511
SEAL & CUT short circuit error
SEAL short circuit error
Output is generated while a metallic object is grasped.
Output is generated while a metallic object is touched.
Output in body fluids.
Output in body fluids.
Grasping section wear.
Grasping section wear.
1. Confirm no metal object is grasped between jaw and probe, then confirm activation.
1. Make sure that no metallic object is grasped.
2. Withdraw excess fluids in the body.
2. Withdraw excess fluids in the body.
3. If the error window is still displayed, replace the THUNDERBEAT or SONICBEAT instrument.
3. If the error window is still displayed, replace the THUNDERBEAT or SONICBEAT instrument.
Errors U508 & U511: Short Circuit Error (THUNDERBEAT)
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A short circuit has occurred in SEAL mode or SEAL & CUT mode. This may happen if the instrument is activated while: in contact with a metallic object, a top jaw is in contact with tissue other than intended tissue treated, or in a pool of blood or saline. This error can be cleared by either following the touchscreen instructions or by activating the handpiece, once it has been confirmed that there is only tissue between the jaws. If error persists, replace instrument.
Error U512: Open Circuit Error (THUNDERBEAT)
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Error Code Irregularity Description Possible Causes Remedial Actions
U512 Open circuit error The fully assembled instrument is activated without holding tissue.
Transducer malfunction.
Ultrasonic generator malfunction
The THUNDERBEAT instrument malfunction
Transducer and THUNDERBEAT instrument are not connected properly.
Transducer plug is not connected to the THUNDERBEAT socket properly.
1. Re-grasp tissue and confirm activation.
4. Replace the transducer.
6. Contact Olympus
5. Replace the THUNDERBEAT instrument.
2. Check if the THUNDERBEAT instrument and transducer are connected. If not, connect them properly.
3. Confirm that the transducer plug is connected to the THUNDERBEAT socket on the front panel of the ultrasonic generator. If not, connect it properly.
Error U512: Open Circuit Error (THUNDERBEAT)
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A bipolar open circuit at the tip of the instrument has occurred if the instrument has been activated without tissues in the jaws or with the jaws open.
This error can be cleared by either following the touchscreen instructions or by activating the handpiece, once it has been confirmed that there is only tissue between the jaws.
Errors U509: Ultrasonic Level Error (THUNDERBEAT & SONICBEAT)
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Error Code Irregularity Description Possible Causes
U509 Ultrasonic level error Excessive load is applied to the distal end.
Probe damage or malfunction.
Transducer malfunction.
Ultrasonic generator malfunction.
Connection of the transducer with THUNDERBEAT or SONICBEATinstrument is loose.
Transducer plug is not connected to the THUNDERBEAT or SONICBEAT socket properly.
Remedial Actions
1. Reduce the force applied to the distal end or to the probe.
5. Replace the THUNDERBEAT or SONICBEAT instrument.
6. Replace the transducer.
7. Contact Olympus.
2. Withdraw body fluid and tissue on grasping section, probe tip, and shaft surface.
3. Check if the THUNDERBEAT or SONICBEAT instrument and transducer are connected firmly. If not, connect them firmly.
4. Confirm that the transducer plug is connected to the THUNDERBEAT or SONICBEAT socket on the front panel of the ultrasonic generator. If not, connect it properly.
Errors U509: Ultrasonic Level Error (THUNDERBEAT & SONICBEAT)
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Abnormal ultrasonic vibration has occurred. Possible causes are instrument activation: on calcified tissue, bone, or ligament; with tissue stuck in sheath; with excessive force on probe; or after probe has been damaged.
This error can be cleared by either following the touchscreen instructions or by activating the handpiece, once it has been confirmed that there is only tissue between the jaws.
If error continues, the THUNDERBEAT or SONICBEAT handpiece must be replaced. Execute probe check to ensure new handpiece is functioning properly.
Errors U510: Ultrasonic Frequency Error (THUNDERBEAT & SONICBEAT)
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Error Code Irregularity Description Possible Causes Remedial Actions
U510 Ultrasonic frequency error (which is detected during surgery)
Connection of the transducer with THUNDERBEAT or SONICBEATinstrument is loose.
Excessive load is applied to the distal end.
Transducer temperature is too high due to use immediately after autoclaving.
Transducer temperature is too high due to continuous output.
Ultrasonic generator malfunction.
Transducer malfunction.
Probe damage or malfunction
Transducer plug is not connected to the THUNDERBEAT or SONICBEAT socket properly.
1. Check if the THUNDERBEAT or SONICBEAT instrument and transducer are connected firmly. If not, connect them firmly.
5. Stop output until the temperature cools down.
6. Replace the transducer.
7. Replace the THUNDERBEAT or SONICBEAT instrument.
7. Contact Olympus.
2. Reduce the force applied to the distal end or to the probe.
3. Withdraw body fluid and tissue on grasping section, probe tip, and shaft surface.
4. Confirm that the transducer plug is connected to the THUNDERBEAT or SONICBEAT socket on the front panel of the ultrasonic generator. If not, connect it properly.
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Irregularity Description Remedial Actions
The ultrasonic generator cannot be turned ON.
Energy output cannot be generated.
Possible Causes
The power cord is not connected.
The power cord is defective.
The power is not switched ON.
Ultrasonic generator malfunction.
The transducer is not connected.
Transducer malfunction.
THUNDERBEAT or SONICBEATinstrument is not connected.
THUNDERBEAT or SONICBEATinstrument malfunction.
Footswitch is not connected.
The power is not switched ON.
Another instrument is generating energy output.
Compatible electrosurgical generator is generating the output.
The touch-screen of the compatible electrosurgical generator is being operated.
The other handswitch on the THUNDERBEAT or SONICBEAT or footswitch pedal than the intended one is being pressed (no activation).
Footswitch malfunction.
Connect the power cord.
Replace the power cord.
Press the power switch to ON.
Contact Olympus.
The transducer is abnormal. Immediately withdraw the THUNDERBEAT and/or SONICBEAT from the body cavity and replace the transducer.
The transducer is abnormal. Immediately withdraw the THUNDERBEAT and/or SONICBEAT from the body cavity and replace the transducer.
Connect the THUNDERBEAT or SONICBEAT instrument.
The THUNDERBEAT or SONICBEAT instrument is defective. Withdraw the THUNDERBEAT and/or SONICBEAT from the body cavity and replace the THUNDERBEAT or SONICBEAT instrument.
Connect the footswitch.
Press the power switch to ON.
It is not permitted to generate outputs simultaneously from two instruments. Generate output from one instrument at a time.
Stop using the compatible electrosurgical generator (the THUNDERBEAT cannot be used when the compatible electrosurgical generator is in use).
Stop operating the touch-screen of the compatible electrosurgical generator (the THUNDERBEAT cannot be used when the touch-screen of the compatible electrosurgical generator is being operated).
Release all of the switches.
Check the footswitch operation by referring to Section 4.7, “Verification of the high- frequency (RF bipolar) output (when using the THUNDERBEAT)” on page 65. If it is malfunctioning, replace it with a new one.
USG-400 Troubleshooting - No Error Code Displayed
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Irregularity Description Remedial Actions
The output cannot be stopped.
Possible Causes
THUNDERBEAT or SONICBEATinstrument malfunction
Transducer malfunction.
Footswitch malfunction.
Ultrasonic generator malfunction.
The THUNDERBEAT or SONICBEAT instrument is defective. Withdraw the THUNDERBEAT and/or SONICBEAT from the body cavity and press the power switch to OFF. Replace the THUNDERBEAT or SONICBEAT instrument.
The transducer is defective. Withdraw theTHUNDERBEAT and/or SONICBEAT from the body cavity and press the power switch to OFF. Replace the transducer.
The footswitch is defective. Withdraw theTHUNDERBEAT and/or SONICBEAT from the body cavity and press the power switch to OFF. Replace the footswitch.
Withdraw the THUNDERBEAT and/or SONICBEAT from the body cavity and press the power switch to OFF. Contact Olympus.
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Irregularity Description Remedial Actions
The touch-screen cannot be controlled.
The touch-screen remains dark after switching the ultrasonic generator ON (start tone is audible after switching ON).
The ultrasonic generator does not react when a push button on the front panel is pressed during standby.
The ultrasonic generator does not react when a (push) button on the front panel is pressed.
No sound is audible during activation.
Possible Causes
An object is in contact with the touch-screen.
Touch-screen malfunction.
Touch-screen malfunction
A push button is already pressed.
Ultrasonic generator malfunction.
The (push) buttons are not available during activation.
The volume is set to an inaudible level (e.g. due to high environmental noise).
Ultrasonic generator malfunction.
Withdraw the object.
Withdraw the THUNDERBEAT and/or SONICBEAT from the body cavity and press the power switch to OFF. Contact Olympus.
Contact Olympus.
Contact Olympus.
Release the footswitch or handswitch to stop the activation.
Increase the volume either on the touch-screen within the “Menu screen” or use the volume control on the rear panel of the ultrasonic generator.
Stop using the ultrasonic generator and press the power switch to turn OFF the ultrasonic generator. Contact Olympus.
Release the push button.
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Irregularity Description Remedial Actions
Automatic mist & smokeevacuation system/function does not work.
Cutting/sealing/coagulating does not work properly.
Possible Causes
The settings are erroneous.
The communication cable is not connected.
The connection of the communication cable is erroneous.
Compatible high flow insufflationunit malfunction.
Ultrasonic generator,communication cable or adapterfor UHI-2/3 malfunction.
Operation is not appropriate.
The treated site is not appropriate.
Carbonized tissue is present onthe grasping section or the probe tip.
The output level setting is not appropriate.
Deterioration of the transducer.
Not activating output.
Correct the settings of the compatible high flow insufflation unit..Connect the communication cable. Refer to 3.5, “Automatic mist & smoke evacuation system/function (when using the compatible high flow insufflation unit)” on page 42 of the IFU.
Reconnect the communication cable. Refer to Section 3.5, “Automatic mist & smoke evacuation system/function (when using the compatible high flow insufflation unit)” on page 42 of the IFU.
Contact Olympus
Withdraw the THUNDERBEAT and/or SONICBEAT from the body cavity and press the power switch to OFF. Contact Olympus.
Operate the instrument properly refer-ring to Chapter 4, “Operation” in the instruction manual for THUNDERBEAT or SONICBEAT.
Treat the adequate site referring to Chapter 4, “Operation” in the instruction manual for THUNDERBEAT or SONICBEAT.
Withdraw the carbonized tissue from the grasping section or the probe tip with sterile gauze or soft brush.
Set the adequate output level referring to Chapter 3, “Preparation and Inspection” in the instruction manual for THUNDERBEAT or SONICBEAT.
Confirm either whether one year has passed since the transducer was delivered or the use of the transducer has exceeded 100 cases. If it is applied to at least one of them, replace the transducer witha new one.
Refer to “Energy output cannot be generated” of “What to do when no error code is displayed” in Section 8.2, “Troubleshooting guide”.
ESG-400 Troubleshooting - Common Error Codes
Error no. Error message Possible Causes Remedial Actions
E001
E002
E115
E202
Open circuit 1. Check if the electrodes
of the instrument have proper tissue contact.
Short circuit 1. Ensure the instrument
electrodes are not in contact with each other.
Application time limit exceeded 1. Release the footswitch
or handswitch and reactivate to continue.
Insufficient neutralelectrode contact 1. Check the connection
and attachment of the neutral electrode.
2. If the problem persists, replace the instrument.
2. If the problem persists, replace the instrument.
2. If the problem persists, contact Olympus.
2. If the problem persists, attach a new neutral electrode.
3. If the problem persists, contact Olympus.
3. If the problem persists, contact Olympus.
3. If the problem persists, contact Olympus.
Electrodes of the HF instrument may have no proper tissue contact.
Electrodes of the HF instrument may touch each other.
The maximum time limit for the application has been exceeded.
The contact resistance of the neutral elec-trode is too high or the neutral electrode is not connected.
Malfunction of the HF instrument and / or the connection cable
Malfunction of the HF instrument and/or the connection cable.
Malfunction of the electrosurgical generator.
Malfunction of the electro-surgical generator.
Malfunction of the neutral electrode and / or the neutral electrode cable.
Malfunction of the electrosurgical generator.
Malfunction of the electrosurgical generator.
Ensure that the electrodes of the HF instrument have proper tissue contact.
Ensure that the electrodes of the HF instrument do not touch each other.
Release the footswitch or handswitch and activate again by repressing the footswitch or handswitch.
Check the connection/attachment of the neutral electrode.
Replace the HF instrument and/or the connection cable.
Replace the HF instrument and/or the connection cable.
If the problem persists, contact Olympus.
If the problem persists, contact Olympus.
Replace the neutral electrode and/or the cable.
If the problem persists, contact Olympus.
If the problem persists, contact Olympus.
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ESG-400 Troubleshooting - No Error Code Displayed
Situation Remedial Actions
The electrosurgical generator does not respond after pressing the power switch.
The touch-screen cannot be controlled.
The electrosurgical generator does not react when a push button on the front panel is pressed during standby
Possible Causes
Improper connection of the power cord to the AC power socket on the rear panel of the electrosurgical generator or to the grounded wall outlet.
The grounded wall outlet has wrong or no output voltage.
The power cord is damaged.
Malfunction of the electrosurgical generator.
The touch-screen is not properly calibrated.
Malfunction of the electrosurgical generator.
Malfunction of the touch-screen.
Check the grounded wall outlet or use an alternative grounded wall outlet.
Check the power cord for damagesand, if necessary, replace the power cord.
Contact Olympus.
Contact Olympus.
Contact Olympus.
Stop using the electrosurgicalgenerator and press the power switch to turn off the electrosurgical generator. Contact Olympus.
An object is in contact with the touch-screen.
A push button is already pressed.
Check the power cord and the grounded wall outlet for correct connection.
Remove the object.
Release the push button.
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ESG-400 Troubleshooting - No Error Code Displayed
Situation
The electrosurgical generator does not respond to footswitch or handswitch activation.
Possible Causes
Improper connection of the footswitch to one of the footswitch sockets on the rear panel of the electrosurgical generator or the HF instrument to the output socket.
The footswitch or the handswitch of the HF instrument and / or the connection cable are damaged.
The incorrect footswitch pedal or handswitch button is pressed.
The electrosurgical generator is not switched on.
Another footswitch pedal or handswitch button of the HF instrument is pressed
The output is activated by the peripheral equipment.
A window is displayed on the touch-screen.
The “All screen” or “Set screen is not displayed on the touch-screen.
The corresponding output mode has been deactivated in the “Mode screen” (“Off” is displayed) or the power level has been set to “--“.
Malfunction of the electrosurgical generator.
Remedial Actions
Check the footswitch and the HF instrument for correct connection.
Check the footswitch or the handswitch of the HF instrument and / or the connection cable for damages and, if necessary, replace the footswitch, the HF instrument or the connection cable.
Press the correct footswitch pedal or handswitch button of the HF instrument.
Switch on the electrosurgical generator with the power switch.
To activate the intended output, release the current pressed footswitch pedal or handswitch button of the HF instrument.
If the output of the peripheral equipment is activated, the output of the electrosurgical generator cannot be activated simultaneously. Stop using the peripheral equipment.
Press the “OK” button or “Cancel” button to close the window or wait until the window disappears automatically after a few seconds.
Return to the “All screen” or “Set screen”.
Select an output mode in the “Mode screen” or increase the power level via the “Set screen” (refer to chapter 5.4, “Output setting”).
Contact Olympus.
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ESG-400 Troubleshooting - No Error Code Displayed
Situation Remedial Actions
Footswitch or handswitch of the HF instrument is pressed and activation sound is audible but no output power is delivered.
The output of the electrosurgical generator cannot be deactivated.
Possible Causes
The footswitch is assigned to another output socket.
Improper connection of the HF instrument plug with the output socket on the front panel of the electrosurgical generator.
The power cord is damaged.
Malfunction of the footswitch or handswitch.
Malfunction of the electrosurgical generator.
Check the HF instrument plug for correct connection
Check the power cord for damagesand, if necessary, replace the power cord.
Immediately switch off the electrosurgical generator by pressing the power switch. Replace the footswitch or HF instrument with handswitch.
Contact Olympus.
Autostart function is selected for the output socket being used and both electrodes are touching tissue.
Check the correct assignment of the footswitch (refer to chapter 6.4 of the IFU”, “Assign footswitch and autostart function”).
Remove the electrode from the tissue.
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Disconnecting the Transducer
After surgery, disconnect transducer cord from USG generator. Slide the stabilizer onto the transducer. Attach the torque wrench to the rotation knob; turn knob with torque wrench counter clockwise.
Remove torque wrench. Unscrew rotation knob counter clockwise by hand until transducer is disconnected from handpiece.
Disposing Single-Use Items
Discard the handpiece, torque wrench, and stabilizer. Never reuse or reprocess these single-use items.
The THUNDERBEAT & SONICBEAT transducers are reusable and are guaranteed to maintain performance for 100 surgeries or 1 year (whichever occurs first).
Transducer
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Compatible Transducer Reprocessing Methods
The sterilization methods that have been tested and verified to provide both biological efficacy and material compatibility with THUNDERBEAT and SONICBEAT transducers are shown above. Additional details for compatible reprocessing methods may be found in the transducer Instructions For Use (IFU) manuals.
Cycle
Prevacuum
Prevacuum
Prevacuum
Prevacuum
Temperature
134ºC (273ºF)
132ºC (270ºF)
132ºC (270ºF)
135ºC (275ºF)
Exposure Time
3 minutes
4 minutes
5 minutes
20 minutes
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Transporting the Transducer
After use, transport transducer to a suitable location for cleaning and handling. It is critical that transducer cleaning begin within one hour of completion of use to allow proper cleaning of blood, fluids, and other bioburdens.
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Cleaning Brushes & Detergents
To clean a THUNDERBEAT or SONICBEAT transducer, use the A051 and MH-507 cleaning brushes.
Use only detergents that have been certified for use in the cleaning and disinfection of endoscopic surgical instruments.
WARNING: The use of incompatible detergents may cause considerable damage to the transducer.
MH-507 Cleaning Brush
AO451 Cleaning Brush
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Manual Cleaning
Clean all surfaces of transducer with detergent solution using A0451 cleaning brush. Ensure that all visible dirt has been completely removed. Do not use a sharp tool or the electrical contacts on the transducer may be damaged. Gently clean gaps inside transducer connector with MH-507 brush.
Fill a basin with rinsed water. Immerse and rinse transducer thoroughly. Remove transducer; wipe and dry all surfaces of transducer with clean, dry cloth.
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Sterilization
To ensure effectiveness of sterilization, clean the transducer thoroughly by removing all microorganisms and organic materials. Seal transducer in packaging appropriate for steam sterilization according to hospital protocol. After autoclaving, allow transducer to cool gradually to room temperature before using. The use of a hot transducer may cause product to malfunction or decrease product performance.
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Storage
Store transducer in clean place under normal (room) temperature and humidity, and protected from direct sunlight and moisture.
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