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SIDE RECOVERY SYSTEM(CARRIER)
PARTS MANUAL
5-376-000105Rev 1 - January 01, 2008 © 2008 Jerr-Dan Corporation. All Rights Reserved.
1080 Hykes RoadGreencastle, PA 17225Phone (717) 597-7111
www.jerr-dan.com
Side Recovery System Parts Manual - Page 2 5-376-000105 Rev 1
This manual covers the following Jerr-Dan Models:
SRS-8 Side Recovery System (8,000 lb)SRS-10 Side Recovery System (10,000 lb)
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material containedwithin this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuousproduct improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner arenot reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).This parts information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information can be found on thealuminum tag riveted to the frame crossmember of the Side Recovery System as shown below:
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail [email protected] or by FAX on 717-593-2362.
Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, repro-duced or translated to another language without the express written consent of Jerr-Dan Corporation.
Side Recovery System Parts Manual - Page 3 5-376-000105 Rev 1
Frame ............................................................................................................................ 4 - 5Stabilizer ............................................................................................................................ 6 - 7Planetary Gear Winch - Free Spool - Cable Tensioner .......................................................... 8 - 9Pivoting Recovery Boom ..................................................................................................... 10 - 11Headboard ........................................................................................................................ 12 - 13Hydraulic Components - Standard ...................................................................................... 14 - 15Manifold Valve ...................................................................................................................... 16 - 17Electrical Components - Side Recovery Components ....................................................... 18 - 19Stabilizer Cylinder Assembly ............................................................................................... 20 - 21Work Lights ........................................................................................................................ 22 - 23Shackle ........................................................................................................................ 24 - 25Decals ........................................................................................................................ 26 - 27
INDEX DESCRIPTION PAGE
Side Recovery System Parts Manual - Page 4 5-376-000105 Rev 1
FRAME
ITEM PART NO. DESCRIPTION QTY1 3455000051 Frame weld 12 4831000126 Spacer, 0.25” A/R
4831000127 Spacer, 0.12”3 7105201650 Capscrew, 0.63”-18NF x 2.00” 124 7660202347 Locknut, 0.63”-18NF 12
Side Recovery System Parts Manual - Page 5 5-376-000105 Rev 1
FRAME
1
2
23
3
3
3
44
4
Side Recovery System Parts Manual - Page 6 5-376-000105 Rev 1
STABILIZER
ITEM PART NO. DESCRIPTION QTY
1 3170000442 Inner Boom Weld 12 3320000229 Cylinder Assembly 23 4691000296 Pin 24 4691000429 Pin 25 7754000006 Retaining Ring 86 4691000495 Pin 27 7754000019 Retaining Ring 48 3706000363 Spade Weld 29 3691000064 Pin Weld 2
10 7691000001 Hair Pin 2
Side Recovery System Parts Manual - Page 7 5-376-000105 Rev 1
STABILIZER
12
3
4
5
5
5
5
67
7
8 910
1
2
54
Side Recovery System Parts Manual - Page 8 5-376-000105 Rev 1
PLANETARY GEAR WINCH - FREE SPOOL - CABLE TENSIONER
ITEM PART NO. DESCRIPTION QTY1 7970000157 Winch - 8,000 lb Planetary Gear 1
7970000158 Winch - 10,000 lb Planetary Gear2 7115180850 Capscrew, 0.50”-13NC x 1.00” 83 7950180153 Flatwasher, 0.50” ID 144 3178000517 Tensioner Bracket Weld LH 15 3178000518 Tensioner Bracket Weld RH 16 3706000364 Tensioner Plate Weld 17 7843000035 Spring 28 7115181250 Capscrew, 0.50”-13NC x 1.50” 69 4706005672 Plate 1
10 7660182601 Locknut, 0.50”-13NC 211 4706005752 Plate 212 3763000188 Extend Rod Weld 113 7248000077 Cable Assy, 0.38” dia x 100’ (8,000 lb) 1
7248000070 Cable Assy, 0.44” dia x 75’ (10,000 lb)14 7002000519 Snatch Block (8,000 lb) 1
Refer to manufacturer’s manual for winch parts list
Side Recovery System Parts Manual - Page 9 5-376-000105 Rev 1
12
1
1
11
3
9
8
10
11
11
6
7
5
4
38
38
22
33
7
PLANETARY GEAR WINCH - FREE SPOOL - CABLE TENSIONER
Item #13, Winch Cable, not shownItem #14, Snatch Block, not shown
Side Recovery System Parts Manual - Page 10 5-376-000105 Rev 1
PIVOTING RECOVERY BOOM
ITEM PART NO. DESCRIPTION QTY1 3170000444 Swing Boom Weld 12 3502900023 Sheave Support Weld 13 7754000018 Retaining Ring 14 3249000002 Cable Guide Weld 15 7809000001 Sheave 16 3691000134 Pin Weld 17 7754000006 Retaining Ring 38 4706005650 Plate 19 4706005651 Plate 1
10 7809000021 Sheave 111 7082000032 Bearing 112 4691000513 Pin 113 4209000336 Bushing 114 7115182050 Capscrew, 0.50”-13NC x 2.50” 415 7660182601 Locknut, 0.50”-13NC 416 3691000260 Pin Weld 117 3691000259 Pin Weld 118 4949000059 Washer 219 7115160650 Capscrew, 0.38”-16NC x 0.75” 320 7440030000 Grease Fitting 321 7253000002 Cap 3
Side Recovery System Parts Manual - Page 11 5-376-000105 Rev 1
1
2
3
4
5
6
7
9
8
10
11
127
7
13
14
14
15
15
16
17
18
18
1919
20
202021
21
21
PIVOTING RECOVERY BOOM
Side Recovery System Parts Manual - Page 12 5-376-000105 Rev 1
HEADBOARD
ITEM PART NO. DESCRIPTION QTY1 3241000208 Upper Headboard Weld 12 7115181250 Capscrew, 0.50”-13NC x 1.50” 43 7660182601 Locknut, 0.50”-13NC 44 7274000053 Clamp 45 7115150850 Capscrew, 0.31”-18NC x 1.00” 46 7950150161 Flatwasher, 0.31 ID 47 7660152601 Locknut, 0.31”-18NC 4
Side Recovery System Parts Manual - Page 13 5-376-000105 Rev 1
HEADBOARD
1 33
2
2
45
67
6
4
56
5
7
Side Recovery System Parts Manual - Page 14 5-376-000105 Rev 1
HYDRAULIC COMPONENTS - STANDARD
ITEM PART NO. DESCRIPTION QTY1 3619000010 Manifold Assembly - SRS 12 7115160650 Capscrew, 0.38”-16NC x 0.75” 33 7950160000 Lockwasher, 0.38” ID 34 4567122022* Hose 15 4567123023* Hose Assembly 16 4567122030* Hose Assembly 27 4567122034* Hose Assembly 18 4567122032* Hose 19 4569142018* Hose 1
10 See Note 1 Hose 111 7445061043 Adapter 212 7445060643 Adapter 213 7445060645 Elbow 814 7445081045 Elbow 215 7443000446 Fitting 116 7443000445 Tee 117 7443000374 Fitting 118 7819000005 Sleeve 119 7894000004 Tie Strap 820 7274000047 Clamp 221 7445081043 Adapter 122 See Note 1 Hose Assembly 123 See Note 1 Hose 1
* included in SRS Hose Kit, P/N 4577000006Note 1: Varies depending on chassis, transmission, PTO type &deck length. Consult factory for part numbers.
Side Recovery System Parts Manual - Page 15 5-376-000105 Rev 1
HYDRAULIC COMPONENTS - STANDARD
V2
V1
A1A2
B1B2
TILT CYLINDER - RH
ROLL CYLINDER
TILT CYLINDER - LH
WINCH
HYDTANK
R
PORTS
PORTSB
A
RO
LL
TILT
WIN
CH
DUALC/B
BLOCK
PC
STABILIZEREXTEND CYLINDER
DRIVER'S SIDE
STABILIZEREXTEND CYLINDERPASSENGER'S SIDE
SIDE RECOVERY WINCH
AFTPORT
FWDPORT
SIDE RECOVERYCONTROL VALVE
WIN
CH
RH
ST
AB
LH
ST
AB
T
PPB
123
4
5
6
10
1111
12
12 13
13
13
13
13
13
13
6
1520
14
14
16
1720
8
7
9
22
23
21
Item #18, Sleeve, not shownItem #19, Tie Strap, not shown
Side Recovery System Parts Manual - Page 16 5-376-000105 Rev 1
MANIFOLD VALVE
ITEM PART NO. DESCRIPTION QTY1 7619000008 Manifold Block 12 7935000349 Valve-S/D 33 7935000350 Valve-PB 14 7935000280 Valve-Rlf 15 7935000327 Valve-Chk 46 7935000328 Valve-Pilot 27 7443000114 Plug 1
Side Recovery System Parts Manual - Page 17 5-376-000105 Rev 1
1
2
2
3
5
5
5
2
4
7
6
6
MANIFOLD VALVE
Side Recovery System Parts Manual - Page 18 5-376-000105 Rev 1
ITEM PART NO. DESCRIPTION QTY1 7295000118 Wireless Controller 6 Func 12 7104100613 Capscrew, #10-32NF x 0.75” 43 7661000007 Well Nut, #10-32NF 44 7552000385 Controller to 3 Sect Manifold Harness 15 4314000167 Coverplate 16 7790160853 Screw, 0.38”-16NC x 0.50” 27 9295310047* Transmitter 18 9295310029* Transmitter Rubber Boot 19 9295310030* Transmitter Belt Clip 1
10 9295310031* Transmitter Battery Retainer 111 9295310048* Receiver 112 7330000696 Decal - Functions Legend 1
ELECTRICAL COMPONENTS - SIDE RECOVERY CONTROLLER
* included in Wireless Controller 6 Func, P/N 7295000118
Side Recovery System Parts Manual - Page 19 5-376-000105 Rev 1
ELECTRICAL COMPONENTS - SIDE RECOVERY CONTROLLER
1
1
TRANSMITTER
3 SECTIONSIDE
RECOVERYMANIFOLD
+
-
2
3
2
3
4
5
6
10 AMP FUSE
111
23
78 910
BED BED
BED BED
RELEASE CLAMP
AUX1
AUX2
BED ROLLFORWARD
BED ROLLBACK
BED T ILTTO HOR IZ BED T ILT
W INCH I N W INCH OUT
WL BOOMRETRACT
WL BOOMEXTEND
I RLRAI SE
I RLLOWER
STAB UP STAB DOWN
UPPERW INCH I N
UPPERW INCH OUT
LOWERW INCH#1 IN
LOWERW INCH#1 OUT
LOWERW INCH#2 IN
LOWERW INCH#2 OUT
WLRELEASE
WLCLAMP
BLANK
AUX 1 AUX 2
ARROW UP ARROWNDOWN
ARROWLEFT
ARROWNR IGHT
RTLRAISE
RTLLOWER
696 - 01
LH STABRAI SE
RH STABRAI SE
LH STABLOWER
RH STABLOWER
12
CONTROLLER FUNCTIONSDECAL
Side Recovery System Parts Manual - Page 20 5-376-000105 Rev 1
STABILIZER CYLINDER ASSEMBLY - P/N 3320000229
ITEM PART NO. DESCRIPTION QTY1 3071000213 Barrel Weld 12 3763000187 Rod Weld 13 4698000007* Piston 14 7754000003* # Wear Ring 25 7796000063* # Piston Locking “T” Seal 16 7755224609* # Back-Up Ring 27 7755224000* # “O” Ring 18 4553000008^ Head 19 7755334000^ # “O” Ring 1
10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 2
* included in Piston Assembly, P/N 3698000001^ included in Head Assembly, P/N 3553000011# available only in Service Kit #7577250024
Side Recovery System Parts Manual - Page 21 5-376-000105 Rev 1
STABILIZER CYLINDER ASSEMBLY - P/N 3320000229
1 23 4 45 67 89 1011 12 1314 1516
Side Recovery System Parts Manual - Page 22 5-376-000105 Rev 1
WORK LIGHTS
ITEM PART NO. DESCRIPTION QTY1 7590000223 Work light 22 7280000011 Wire Clip 63 7552000397 Work Lights to Switch Panel Harness 1
Side Recovery System Parts Manual - Page 23 5-376-000105 Rev 1
1
1
2
2
2
WORK LIGHTS
Item #3, Work Lights Harness, not shown
Side Recovery System Parts Manual - Page 24 5-376-000105 Rev 1
SHACKLE
ITEM PART NO. DESCRIPTION QTY1 7804000007 Shackle 1
Side Recovery System Parts Manual - Page 25 5-376-000105 Rev 1
1
SHACKLE
Side Recovery System Parts Manual - Page 26 5-376-000105 Rev 1
DECALS
ITEM PART NO. DESCRIPTION QTY1 7330000708 Decal - Pivoting Boom 22 7330000709 Decal - Lubrication Chart 13 7330000707 Decal - Free Spool 14 7330000711 Decal - Valve Manual Override 15 7330000710 Decal - Serial, Model, VIN, Rating 16 7759000004 Pop Rivet, 0.12” Dia 87 7330000713 Decal - Winch 18 7330000433 Jerr-Dan Nameplate 19 7330000495 Decal - Free Spool (stationary headboard) 1
10 7330000478 Decal - Lubrication Chart 111 7330000599 Decal - Pinch Point 512 7330000275 Decal - Operator’s Pre-Checklist 113 7330000159 STAR Placard (standard duty units) 1
7330000376 Decal - Structural Rating Placard 1 (medium / heavy duty units)
14 7330000580 Decal - Stabilizer / Outrigger 215 7330000714 Decal - SRS Logo 216 7330000723 Decal - Operations & Bolt Torque 1
Side Recovery System Parts Manual - Page 27 5-376-000105 Rev 1
DECALS
WARN I NGP I NCH HAZARDS
AND MOV I NG PARTSKEEP CLEAR OF TH I S AREA
012 - 06
WARN I NGW I NCH CABLE FA I LURE MAY CAUSE I NJURY OR DEATH . STAY CLEAROF CABLE AND LOAD WHEN OPERAT I NG .BOTH FRONT AND REAR T I E DOWNS MUST BE USED TO SECUREVEH I CLE / LOAD TO DECK . DO NOT RELY ON THE W I NCH AS THEONLY MEANS O F HOLD I NG THE LOAD .CLUTCH MUST BE TOTAL LY ENGAGED BEFORE START I NG THEW I NCH I NG OPERAT I ON .
DO NOT D I SENGAGE CLUTCH UNDER LOAD .
DO NOT USE W I NCH TO L I FT , SUPPORT OR OTHERW I SE TRANSPORTPEOPLE .A M I N I MUM OF 5 WRAPS OF CABLE AROUND THE W I NCH DRUM I SNECESSARY TO HOLD THE LOAD . CABLE SETSCREW I S NOTDES I GNED TO HOLD LOAD .DO NOT EXCEED MAX I MUM L I NE PUL L RAT I NGS PUBL I SHED I NEQU I PMENT OPERATOR ' S MANUAL AND / OR W I NCH OPERAT I NGMANUAL .
708
WARN I NGP I VOT I NG RECOVERY BOOM
MUSTMUST BE P BE P I NNENNEDI N WI N WORK I NORK I NG PO POS I T I OS I T I ON
BEBEFORE STARFORE START I NGT I NGRECOVEECOVERY WRY WORKRK
709
250 ORSEM I -
ANNUALLY
1000OPERATI NG
HOURS
LUBR I CAT I ON CHART
CHART COVE RS ON LY
COMPONENTS
50 ORMONTHLY
CABLET - HANDLE
O I LO I L
ENG INE O I LENG INE O I L
I NTERVAL( HOURS)
REFNO .
I DENT I F ICAT ION SERVI CE LUBRI CANT
100 ORB I -
MONTHLY
S I DE RECOVERY SYSTEM
3 4 5
SHEAVE PI NCABLE GUI DEBOOM PI VOT
LUBELUBELUBE
MPG MPG MPG
* CONSULT W I NCH MANUAL FORPROPER GRADE AND TYPE
1
34
6
1 2
5
6 W INCH GEAR BOX CHECK *
6 W INCH GEAR BOX DRA IN / F ILL *
2
DO NOT EXCEED THE ABOVE STRUCTURAL RATINGS AND CAPACITIES.SAFETY IS NO ACCIDENT . FOLLOW ALL INSTRUCTIONS ON CONTROLS AND UNIT .
PATENT PENDING
SER I AL NO .
I DENT . NO .
MODEL NO .
710
STRUCTURAL CAPAC I TY : LBS .
W I NCH RAT I NG : LBS . W I RE ROPEWORK I NG L I M I T: LBS .
MANUFACTURED BY
W I NCH I N
R I GHT STAB LOWER
LEF T STAB LOWER
MAMANUNUALAL O OVEVERRRR I DI DE E COCONTNTROROL
MUST DEPRESS & HOLDPOWER BEYOND OVERR I DE TO
OPERATE SRS FUNCT I ONS W I NCH OUT
R I GHT STAB RA I SE
LEFT STAB RA I SE
711
580
WARN I NGSTSTANAND CLD CLEAEAR OFR OF
OUOUTRTR I GI GGEGERSRS / S/ STATAB IB I L IL I ZEZERSRSTO AV AVO IO I D CRD CRUSUSH IH I NGNG
I NI N JUJURY
WARN I NGP I NCH HAZARDS
AND MOV I NG PARTSKEEP CLEAR OF TH I S AREA
WARN I NGP I NCH HAZARDS
AND MOV I NG PARTSKEEP CLEAR OF TH I S AREA
275
WARN I NGOPERATOR ' S PRE - TRANSPORT CHECKL I ST
VEH I CLE ON DECK - CHECKL I ST :
VEH I CLE ON TOW BAR - CHECKL I ST :
REVI EW TH I S CHECKLI ST BEFORE EACH TOW .FA ILURE TO FOLLOW CHECKL I ST COULDCREATE A DANGEROUS COND I T I ON FOR YOU ,OTHER MOTOR ISTS AND PEDESTRI ANS , ANDMAY RESULT IN SER IOUS I NJURY OR DEATH .
*HEED ALL WARN INGS ON EQU I PMENT AND CONTROLS .*DO NOT ATTACH CABLE HOOK DI RECTLY TO VEH I CLE . USE A HOOK - UP CHAI N , V -STRAP / V - CHA IN ASSEMBLY .* I S VEH I CLE LOADED ON DECK W I TH ENG INE FORWARD TO AVOI D UNLOAD I NG FRONT AXLE OF CHASS I S?* I S LOAD SECURED AT ALL FOUR (4 ) CORNERS , TWO (2 ) FRONT AND TWO (2 ) REAR , W I TH T I E- DOWN CHA I NS/ STRAPS?*DO NOT OVERLOAD ! SEE LOAD RAT I NG PLACARD ON UN IT . STOP VEHI CLE AT ONCE AND REARRANGE LOAD I F YOU NOT I CE FRONT END OF TRUCK FEELS L IGHT OR BOUNCES EXCESS I VELY OR I F STEERI NG FEELS EXCESS I VELY L IGHT . LOSS OF VEHI CLE CONTROL CAN RESULT FROM AN OVERLOAD AND CAN CAUSE A SER I OUS ACCI DENT .
*DO NOT L I FT OR TOW A VEH I CLE US ING THE WHEEL I FT SYSTEM UNLESS THERE I S A VEH I CLE ON THE DECK .*DO YOU HAVE TURN ING CLEARANCE ON TOWED VEH I CLE?* I S GROUND CLEARANCE SET FOR PROPER TOW I NG OF SECOND VEHI CLE?*ARE T- HANDLES T I GHTENED SO THAT GRI DS DO NOT MOVE DUR I NG TRANSPORT?*ARE BOTH WHEEL STRAPS ON TOWED VEH I CLE AND T IGHTENED DOWN?*ARE BOTH SAFETY CHA INS ATTACHED FROM TOW I NG TRUCK TO TOWED VEH I CLE?*ARE AUX I L I ARY TOWI NG L I GHTS ATTACHED TO TOWED VEH I CLE?*DO NOT OVERLOAD YOUR VEH I CLE !
580
WARN I NGSTSTANAND CLD CLEAEAR OFR OF
OUOUTRTR I GI GGEGERSRS / S/ STATAB IB I L IL I ZEZERSRSTO AV AVO IO I D CR CRUSUSH IH I NGNG
I NI N JUJURY
WARN I NGP I NCH HAZARDS
AND MOV I NG PARTSKEEP CLEAR OF TH I S AREA
WARN I NGP I NCH HAZARDS
AND MOV I NG PARTSKEEP CLEAR OF TH I S AREA
159
**
*
DO NOT EXCEED THE FOLLOW I NG WE I GHTS
TRUCK CHASS IS WE I GHT RAT I NGS :V IN . : C .A . : I N .
TRUCK CHASS IS I NFORMAT I ON
DECK CAPAC I TY : LBS .WHEELL I FT L I FT CAPAC I TY : LBS .
SER IAL NO :MODEL NO :
MA NU FACT UR ED BY :
WHEELL I FT TOW CAPAC I TY : LBS . *
LOSS OF VEH I CLE CONTROL , WH ICH COULD RESULT I NSER IOUS BOD ILY INJURY OR DEATH, CAN OCCUR I F
EF FECTI VE TRANSPORT LOAD IS EXCEEDED
THE MAX I MUM EF FECT I VE TRANSPORT LOAD OFTH I S UN I T I S BASED ON GAWR AND GVWR
SPEC I F I CAT I ONS OF THE TRUCK CHASS I S .
MAX I MU M EF FE CT I V E TR AN SP ORT LO AD I S AF FE CTED B YTHE CH AS S I S ON W H I CH T HE TOW I N G EQU I PM EN T I S
I N STAL LE D . BE FO RE ATT EM PT I NG TO U SE T H I S EQU I PM EN TON A CHA SS I S OTH ER T HAN TH AT SPE C I F I ED A BO VE .CONT AC T JERR - D AN TO OB TA I N A R EV I SED R AT I NG .
SA FETY I S NO A CC I D ENT . RE V I EW O PE RATO R ' SPR E - TR ANSP OR T CHEC KL I S T ON T HE VEH I C LE AND I N THE
OW NE RS MAN UA L EACH T I M E YO U MO VE A V EH I CLE .FO LL OW A LL I NSTR UC T I ONS ON C ONTR OL S AND UN I T .
JE RR - DAN CORPORAT I ON10 80 HYK ES R OADGR EE NCAS TL E , PA 17 22 51 - 80 0 - 92 6 - 96 66
NOTE : DECK / WHEELL I FT CAPACI TY I ND I CATES THESTRUCTURAL CAPAC I TY OF THE COMPONENTS , NOT THE
EF FECT I VE TRANSPORT LOAD .
GROSS VEH I CLE : LBS . ( GVWR ) FRONT AXLE : LBS . ( GAWR )1s t REAR AXLE : LBS . ( GAWR )2nd REAR AXLE : LBS . ( GAWR )
LBS . ON CARR I ER DECK W I THLBS . ON TOWBAR / WHEELL I FT
LBS . ON TOWBAR / WHEELL I FTLBS . ON CARR I ER DECK W I TH
GUID
EBU
SHIN
G
495
WARN
ING
*TO
ENG
AGE
WIN
CH:
LIF
T U
P K
NOB
THE
N
REL
EASE
. OP
ERAT
E W
INCH
TO
ENG
AGE
C
LUTC
H.
*TO
FRE
E S
POOL
WIN
CH:
RUN
WIN
CH I
N
I
S O
FF T
HE C
ABLE
. L
IFT
UP
KNO
B A
ND
*BEF
ORE
OPE
RATI
ON:
WIN
CH C
LUTC
H M
UST
B
E C
OMPL
ETEL
Y E
NGAG
ED W
ITH
GU
IDE
B
USH
ING
POS
ITIO
NED
AS
SHO
WN.
R
EVER
SE (
REEL
OUT
) UN
TIL
THE
LOA
D
P
ULL
OUT
. LO
CK I
N P
LACE
.DO
NOT
FRE
E S
POOL
UND
ER L
OAD
.
272
CAUT
ION
OIL
LEV
EL M
UST
BE
MA
INTA
INED
WIT
HIN
1/2
" O
F T
OP O
F S
IGHT
TUBE
WH
EN A
LL C
YLIN
DERS
ARE
FULL
Y R
ETRA
CTED
478
250 ORSEM I -
ANNUALLY
1 3 7
HOLD DOWN GUI DEW I NCH GEAR BOXHYD F ILTER
O I LCHECK
CHANGE
HYD FLU I D**
- - - -
211
1000OPERATI NG
HOURS
3 6
W I NCH GEAR BOXHYD RESERVO IR
DRA IN / F I LLDRA IN / F I LL
***
11
LUBR I CAT I ON CHART
CHART COVERS ON LY BODY COM PONENTS* I ND I CAT ES DUA L RANGE HYD . FL U I D 5 W 2 0
AUT O TRAN S F LU I D MAY BE SUBST I TUTED I F NEC ESSARY** CON SUL T W I NC H M ANUAL FOR PR OPE R GRAD E AND TYP E
50 ORMONTHLY
2 4
CABLET - HANDLE
O I LO I L
ENG INE OI LENG INE OI L
12
I NTERVAL( HOURS)
REFNO .
I DENT I F ICAT I ON SERVI CE LUBRI CANT
DO NOT GREASE SL I DE PADS
NO . OFPOI NTS
100 ORB I -
MONTHLY
1
76
2 3
4 5
B I C ROLLBACK CARR I ERS
2
6 5
W I NCH FS CLEV I S
( I F AP PL I C AB LE )HYD RESERVO IRCAM LOCK
LUBE
CHECKLUBE
MPG
* MPG
1
1 2
2
1
3
HYDRAULIC TANKDECK FRONT KEYSLOT L H SIDE
R H SIDEL H SIDE
4
56
7
8
910
11
11
1111
11
12 136
14 14
(Both Sides)15 (Both Sides)
723
WARN I NGSRS OPERAT I ONS
*HEED ALL WARN I NGS ON EQU I PMENT .
*STAND CLEAR OF STABI L I ZERS WHEN EXTEND I NG TO WORK I NG POSI T I ON .
*BOTH STAB I L I ZERS MUST BE I N FULL CONTACT W I TH THE GROUND BEFORE START I NG ANY RECOVERY WORK .
*P I VOT I NG RECOVERY BOOM MUST BE P I NNED I N WORK I NG POSI T I ON BEFORE START I NG ANY RECOVERY WORK .
*STAND CLEAR OF W I RE ROPE WHEN W I NCH I NG .
*DO NOT EXCEED PUBL ISHED W I RE ROPE WORK I NG L I M I T .
*ALL STAB I L I ZERS MUST BE STOWED AFTER RECOVERY WORK I S COMPLETE .
FRAME MOUNT I NG BOLTSMUSTMUST BE TORQUE BE TORQUED TOD TO
135 FT - LBSRE - TORRE - TORQUE AS REQUE AS REQU I REDQU I RED
EVERY 90 DAYS
16
Side Recovery System Parts Manual - Page 28 5-376-000105 Rev 1
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