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PAC
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latf
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10|
2016
EN
Bosch Packaging Systems AG
Industriestrasse 8 CH-8222 Beringen Switzerland
Tel +41 58 674 1000 Fax +41 58 674 1001 [email protected]
boschpackaging.com
Sigpack TTM – The best when it comes to secondary packaging.
Packaging Systems
2 | The best when it comes to secondary packaging.
Sigpack TTM. Keep up with your uptime.
TTM is the toploading solution for your secondary and end-of-line
packaging. The platform comprises various solutions for cartoning
and case packing. It is designed to package virtually all discrete
products and to increase your OEE. The benefits of a Sigpack TTM
include:
Reliability and availability 100% carton control, robust design for maximized uptime
Easy changeover with vertical restart Fast, tool-less and fully reproducible
Packaging flexibility Many pack styles and formats ensure future flexibilityCompact, hygienic and open design Easy access and easy to cleanOperator friendly
Thanks to the ergonomic and safe design
We are extremely
happy with the
Sigpack TTM, especially
about its efficiency which
is even above our
expectations.
Kim SøvangProcess Technology and Development Manager,
Arla Foods, Denmark
”
“
Infeed. Typical products.
Outfeed. Typical products.
Flow pack Multipack Roll pack Tablet
Pouch
Tray
Carton
Tri-seal-closure Tuck-in lid Open tray
Tray and Hood RSC
MultipackEndloader
Labeler
Loading cartons or trays Feeding chains or conveyors
The best when it comes to secondary packaging. | 3
Fast and error-free format
changeovers are essential with
our variety of products.
The different products and pack
styles had to be managed quickly
and reliably.That’s why the Sigpack
TTM1 was our first choice. ”
“
Dan KlockCEO of Bridgetown Natural Foods, USA
The best when it comes to secondary packaging. | 5
Platform overview. Flexibility for you.
Sigpack TTME – Integrated Cartoner
u Integrated carton forming, loading and closingu Pack styles: tri-seal closure, tuck-in lid and open trays u Up to 800 ppm / 30 cpm
Sigpack TTM1 – Integrated Cartoner
u Integrated carton forming, loading and closingu Pack styles: tri-seal closure, tuck-in lid and open traysu Up to 1000 ppm / 100 cpm
Sigpack TTML – Toploader
u Integrated loading robotu Loading of cartons, cases or chains for downstream processesu Up to 1000 ppm / 150 cpm
Sigpack TTMC – Integrated Case Packer
u Integrated case erecting, loading and closingu Pack styles: RSC, HSC and other shelf ready pack stylesuUp to 25 cpm
Continuous development
Bosch Packaging Systems strives to exceed your expectations also in the future. Therefore, we are continuously developing our TTM platform and create innovations in packaging.
4 | The best when it comes to secondary packaging.
Sigpack TTME-FL (Former Loader)
u Integrated carton forming, loading and closingu Pack styles: tri-seal closure and open traysu Up to 800 ppm / 30 cpm
Sigpack TTM1-1 – Tray and Hood
u Integrated carton forming, loading and closingu Pack styles: tri-seal closure, tuck-in lid and trays and hooduUp to 1000 ppm / 150 cpm
Sigpack TTM2 – Integrated Cartoner
u Integrated carton forming, loading and closingu Pack styles: tri-seal closure, tuck-in lid and open traysu Up to 1000 ppm / 150 cpm
Sigpack TTMP – Pharma Toploader
u Integrated carton forming, loading and closingu Pack styles: tuck-in lid, with or without product holderu Up to 600 ppm / 200 cpm
6 | The best when it comes to secondary packaging.
Feeding WheelThis infeed option ensures gentle and precise product handling at speeds of up to 1000 products per minute. The feeding wheel is proven in continuous, 24/7 production.It allows the Sigpack TTM to be configured inline to the upstream wrapping machine or at nearly any angle for layout advantage.
Forming Reliability
The best when it comes to secondary packaging. | 7
The best attributes. Combined to exceed.
Quick-lock interfaces and pre-set format rods ensure that the changeovers at a Sigpack TTM are all 100% reproducible allowing a three dimensional carton changeover with vertical restart in less than five minutes. Due to the easy, tool-less changeover concept and light-weight change parts it is even possible for one operator to change over the machine.
Smart Changeover Concept
Active carton blank transport and gentle forming at moderate cycling speed guarantee a safe and accurate forming process. This enables the Sigpack TTM to run blanks that have a high percentage of recycled content.
Human Machine Interface (HMI)The HMI with colour touch screen is easy to understand and use. All parameters are described there and statistics are accessible to facilitate performance control. Various user levels are available to ensure safe operation.
Innovative Carton TransportThe variable carton transport optimizes the reliability and flexibility during the packaging process. Flexible batch sizes and pitches ensure future flexibility. Individual carton carriers provide 100% carton control and format flexibility.
InfeedVersatility
uDouble product infeed on edge and flat lying
With the Sigpack TTM, the customer always comes first. That is why you can choose from a wide range of infeed options to suit your needs and given circumstances: Inline, 90° or double infeed – with the products lying flat or being on edge. Together, we will find the optimal solution for you.
Adaptable for tomorrow’s needs.Today‘s rapid changes in market
demands and challenges in price
point setting make flexibility crucial.
The TTM cartoners are highly flexible
in regard to pack styles and formats
which can be run on all of the machines
with a fast, tool-less changeover and
vertical restart.
In order to respond to the rise in
demand for sustainable packaging
materials, the Sigpack TTM has been
optimized to run carton material with
high recycling content due its precise
and controlled forming process. High
performance is maintained and can
offer a considerable cost advantage.
The Sigpack TTM comes asstandard, but it‘s a flexible piece ofequipment that can be tailored tocustomer‘s needs with differentinfeeds, setups and discharges. ”
“Jeff Downer,
Head of Jeff Downer & Co. Ltd., Canada
8 | The best when it comes to secondary packaging. The best when it comes to secondary packaging. | 9
High-speed Solution
uDual carton forming unit
The Sigpack TTM2 is the fastest machine of the entire platform with up to 150 cartons per minute. By integrating an additional forming and an additional closing robot we
combine speed and quality to a high-performing, efficient topload cartoner with a compact footprint.
Outfeed FlexibilityThe Sigpack TTM offers many different outfeed solutions, too. Examples are the integration of a multipack wrapper, additional devices for miscount or open flap
detection as well as the integration of printing, labeling and code reading functions.
Foto ?
uIntegration of Printer and Code readeruInline and 90° infeed
Sigpack TTM2 for up to 150 cartons per minute
10 | The best when it comes to secondary packaging. The best when it comes to secondary packaging. | 11
Another strength of the Sigpack TTM is its pack style and format flexibility. Products can be packed into almost any conventional carton style such as tri-seal closure, tray and hood, open tray, tuck-in lid, RSC or HSC. The TTM cartoners can handle both corrugated and solid cardboard. The highly flexible toploading concept allows packaging of single products or small batches of products up to very large count numbers – all on the same machine. Leaflet or labeling feeding units can be added easily.
Pack Style Flexibility
uLeaflet feeding
Sigpack TTM1 with integrated leaflet feeder
Project Planning. Suits you.
Our experienced project teams will
develop the best solution together
with you – whether you are looking for
a standard single machine, an upgrade
of an existing line or a new, fast and
reliable packaging system, Bosch
Packaging Systems offers equipment
tailored to your needs. Whatever your
production goals are, we are eager to
help you realize them.
Tray and Hood IntegratedThe Sigpack TTM1-1 with Tray and Hood is a combination of an integrated cartoner with an additional lidding unit. The lidding unit can easily be added at a later date to expand the pack style range on the existing machine. The possibility to upgrade the Sigpack TTM in the future increases the flexibility of the machine and your future pack style options.
Sigpack TTM1-1 with Tray and Hood
uLidding unit
Sigpack TTME-FL – Integrated carton forming and loading
The best when it comes to secondary packaging. | 13
Flexible and CompactThe Sigpack TTME is based on the proven TTM platform. It offers an exceptionally compact footprint and can be used as a stand-alone machine or it can be integrated into any production line. The layout is highly flexible, no matter if used in a 90° angle or inline from rightleft. As the entire TTM portfolio, the TTME offers extensive pack style flexibility. The machine is geared to speeds up to 800 products and up to 30 cartons per minute. The TTME is also available in the Sigpack TTME-FL (Former Loader) execution for integrated carton forming and loading. Only a single
operator is needed to handle all operations – changeover and cleaning included. Active carton control, reproducible changeovers and process transparency make the machine operation easier.
Sigpack TTME – Integrated Cartoner
12 | The best when it comes to secondary packaging.
uIntegrated carton former
Case PackingWith the robust Sigpack TTMC your packaging process is simplified. Due to its high infeed and outfeed flexibility, the case packer is designed to fit into almost any factory layout. Both case erecting and product loading are integrated in the case
packer and many closing options for tape or hot melt are available. The fast, easy and tool-less changeover ensure 100% format reproducibility resulting in a quick vertical restart – maximizing your uptime and increasing sustainability.
Toploader
uTrays are fed into Sigpack TTML
Sigpack TTML with double infeed
Sigpack TTMC case packer
uSigpack TTMC inside view
The Sigpack TTML is a standalone loader designed to load all types of discrete products into any preformed carton, tray or case. The interfaces for tray infeed result in a short installation procedure and ensure long-term flexibility. Its packaging and layout flexibility make the Sigpack TTML a highly versatile machine.
The best when it comes to secondary packaging. | 15
Ease of Operation.Of course. The TTM machines are all designed
for easy use. Human Machine
Interfaces, spare parts and
components are standardized,
visibility and accessibility are
increased, for easier and ergonomic
operation. Only a single operator is
required to run the machine – even
for format changeovers. Also, less
training is necessary due to the
same look and feel of the entire
machine line-up.
Thorough standardization of all
components simplifies stock
holding and maintenance.
All of these aspects either reduce
your costs or save on operating
costs and increase your profit over
time.
Seamless Systems. Best-in-class packaging solutions.
Bosch Packaging Systems is a leading supplier of automatic packaging systems for fast-moving, non-durable consumer goods. We carefully listen to our customers and customize all aspects of product handling and functionality toward the goal of highest OEE over time. When choosing one of our packaging
systems, you profit from various benefits:
The entire system has the same look and feel thanks to using the same control platform, HMI and common standards
➢Fewer operators needed to run the line and less training is needed
Optimized OEE (Overall Equipment Effectiveness)
Speeds across all system components are carefully balanced to guarantee a sustained and continuously high output
This was a challenging projectfor us because we have always used
stand-alone machines. Bosch provided the consultationwe needed for a successful upgrade to our first highly automated,
complete line solution.
Pierre Laissy,Project Manager at Excelvision, France ”
“
Modular and Scalable
uGentle handling of sensitive products
Due to the modular design of the Sigpack TTMP, the machine layout is adaptable to different product infeeds. Moreover, the machine provides individual solutions for small or large product batches with a performance ranging from 30 to 200 cartons per minute. Thanks to the patented changeover concept, tool-less format changes are possible with vertical restart within just a few minutes. The open construction facilitates easy access and cleaning. Its GMP compliant design supports process safety.
Sigpack TTMP Pharma Toploader
Gentle Product Handling The Sigpack TTMP cartoner is a
special solution for the pharmaceutical
industry. Based on the TTM toploading
platform proven features were
enhanced to meet the special
requirements for gentle and safe
product handling as well as flexible
packaging of products such as
ampoules, vials, syringes or injection
pens. Different gripper technologies,
whether mechanical, vacuum-based or
based on airflow-technology, ensure
that sensitive products are placed
gently into cartons.
14 | The best when it comes to secondary packaging.