Suyash Enterprises. se@vsnl.com

• Welcome to Suyash Welcome to Suyash Enterprises…..Enterprises…..

• Presenting Latest ONLINE developments ..

• ….. Much beyond conventional thermal analysis ! ! …..

Suyash Enterprises.• About Us…..

• We are active in the field for last 18 Years serving more than 1000 customers

• We are an ISO 9001 : 2000 company certified by BVQI for Carbon Silicon Analysers, Carbon Cups, Temperature Indicators and Temperature Tips.

• In House Research and Development center Recognised by Dept of science and technology, Govt. Of India.

• Latest developments in thermal analysis with SUYASH ONLINE ANALYSER …...

• S. G. Iron (Ductile Iron)• Mg cups.• Carbon Cups.

• Cast Iron• C.E. Cups.

• Carbon Cups.

Suyash Enterprises.

FEATURES OF ONLINE ANALYSER

S.G. Iron:

Colour codes for different types of metals for convenience.

Existing equipment can be connected to “ONLINE”.

Several important points are displayed with mathematical precision to understand behavior of solidification.

Job-wise parameters and target values are stored.

Actual cooling curve is stored.

Connectivity to spectrometer.

New generation logic

User-friendly system.

Salient Features.

S. G. iron Mg. Cup

• Features with Mg Cup

• Nodularity• Nodule count• Secondary Shrinkage• Solidification Mode of treated metal: Hypo eutectic, Eutectic, Hyper Eutectic or combination is detected.• Detects if Carbides are present.• Residual Magnesium is displayed.

Enlarged View of Mg Cup

S. G. Iron : Carbon Cup• Features with Carbon cups• Can analyse composition of very high CE values.

• Various target levels for each job could be set to

alert the operator.

• Job, Heat / Melt number, Iron type are stored

for data analysis.

• Job-wise charge calculation can be seen. Facility

to feed composition of steel, Pig, returns etc.

in order to calculate charge mix.

• Connectivity to spectrometer.

• Recommended alloy addition from the results

of spectrometer/ carbon Silicon analyser is

displayed.

SG- CI CUP

SALIENT FEATURES

• CAST IRON :• Online Analyser can be connected to your

computer / LAN system.

• Job name, heat number, Iron type stored with curve for data analysis.

• Various target levels are set for each job to alert operator. 

• Detects several points on cooling curve to understand behavior of solidification.

• The data is presentable to end customers in electronic or printed form.

Cast Iron : CE CUP

• Prediction of microstructure (Type A, C, D /E), undercooling and recalescence tendency

• Eutectic Cell count

• Shrinkage tendency

• Chilling tendency

•Features with CE cups

Cast Iron : CE CUP

CAST Iron : Carbon Cup• Features with Carbon cups• Unmatched accuracy

• Job-wise charge calculations. Composition of all inputs are fed to calculate charge mix.

• Complete Log sheet is maintained.

• Recommended additions are displayed after cup is poured.

• Micro shrinkage tendency is predicted.

• Hardness and Tensile strength of unalloyed cast iron.

• Degree of saturation (Sc) is displayed.

CAST IRON : CARBON CUP

Storing the Jobs.• Jobs could be entered into the online

instrument with its composition and requirements of mechanical and metallurgical properties.

• Job can be selected when pouring the cup

• As soon as the analysis of cup is complete, values within the given range are displayed in green and out of range in red colour.

Composition of Scrap and Alloys

• Composition of pig, steel, 5 different types of returns can be entered for charge calculations.

• Recovery of alloys like carbon, silicon, Mn, tin, phosphorus etc can be entered.

• The cost of all elements to be added can be entered to calculate total cost of melt.

LOG SHEET

• In log sheet you can enter job poured, target composition , required charge mix, weight of scrap used etc.

• It is further used to find detailed addition calculations.

Temperatures taken from tips are stored in form automatically

UNIQUE CHARGE CALCULATOR

• In the form if job is selected, and the amount of steel, pig and foundry returns are entered, it calculates how much additions of alloys is required.

• A spectrometer can be connected to Suyash ONLINE so that it can display reading obtained from spectrometer directly on shop floor along with the additions required alongwith additions requirement

Logsheet / Charge calculation form

To summarise ….

• Many of the problems faced by a foundryman are related with the solidification behavior.

• Many leading foundries are benefited with online corrections and with the stored curves for future analysis

Contact For further details at our nearest sales and service center

• PUNE HEAD OFFICE: Mr. Kakatkar : Mobile : 98220 60278

• E-mail : se@vsnl.com Mr Kelkar : Mobile : 98220 60279

• AHMEDABAD: Mr. Hambir Bhonsale. Mobile : 98251 92925

• AGRA : Mr. Anand Saxena. Mobile: 05623 202851

• BELGAUM : Mr. Chidambar Kulkarni. Mobile : 98452 08370

• CHENNAI : Mr. Jijesh Nair. Mobile : 04435 516277

• COIMBATORE : Mr. Sridhar. Mobile : 98430 99833

• HYDERABAD : Mr. Jijesh Nair. Mobile : 04435 516277

• JALANDHAR : Mr. Anand Saxena. Mobile : 05623 202851

• KOLHAPUR : Mr. Nilesh Jadhav. Mobile : 98220 75819

• KOLKATA : Mr. Nilesh Potdar. Mobile : 98311 21590

• RAJKOT : Mr. Hambir Bhonsale. Mobile : 98251 92925