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SUSTAINABLE PROCESSINDUSTRYEUROPEAN INDUSTRIAL
COMPETTIVENESS TROUGH
RESOURCE AND ENERGY EFFICIENCY
SPIRE Brokerage eventOctober 22nd 2013
Project Idea Presentation:Convert Chem2Steel and Steel2ChemCross sectorial use of process gases as feedstock for steel and basic chemicals (BFI)
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BFI-VDEh Institut GmbH• private research institute, founded in 1968• non-profit limited liability company• sole stockholder: Steel Institute VDEh • staff of 140 people, 70 % with academic degree• budget approx. 15 Mio €, up to 6 % from VDEh,
94 % from industry, EU, BMBF, …
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Project Idea ConceptConverting Process Gases into Feedstock for Chemicals and Ironmaking
Stahlindustrie EnergiewirtschaftSteel Industry Energy Management
Steam
A lot of combustible process gases are used for energy supply• Iron and Steel works• Chemical industry• Petroleum refineries
Utilisation as feedstock for chemicals as well as ironmaking andAlternative coverage of the resulting energy gap shall give additionaleconomic valueChemical industry has shown that in their chemical park concepts To extend that concept crossing the boarders of branches it isnecessary to get suitable technical solutions
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Project Idea ConceptConverting Process Gases into Feedstock for Chemicals and Ironmaking
Stahlindustrie
• Cleaning• Separation• Conditioning• CO2-Activation
Steel Production
Energiewirtschaft
Basic ChemicalsFuels
Polymeres
Steam
Process Gas
Steel Industry Energy Management Chemical Industry
Syngas
Gas Processing SynthesesChemical / Biochemical
Steam
Reductant
Process Gas
Steam
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Example Steelwork Gases
Link to Spire Roadmap and Call Topic:
SPIRE 2. Key Component: Process KA 2.5: New energy and resource management
concepts (including industrial symbiosis)
Calorific
Value
[kJ/m3]
Component [Vol. %]
H2 CO CO2 N2 CH4 C2H6 SKW O2
Coke Oven 16.000 60,1 6,4 2,0 6,9 22,7 0,5 2,0 0,0
Converter 10.000 4,1 67,3 15,4 13,0 0,0 0,0 0,0 0,5
Blast Furnace 4.000 3,9 23,6 23,8 48,7 0,0 0,0 0,0 0,0
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Example: Process gas from Propylene plant
Link to Spire Roadmap and Call Topic:
SPIRE 2. Key Component: Process KA 2.5: New energy and resource management
concepts (including industrial symbiosis)
Gas out of the dehydrogenation due tostoichiometry and process selectivity Hydrogen: 90 – 93% Hydrocarbons: difference
Gas out of LPG feedstock cleaningEthane-Butane mix
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Idea Impact
1. Cross-sectorial usage of process gas components (CO,H2) as feedstock for chemicals as well as reductant and for CO2 activation
2. Efficient use of the energy of exothermal conversion
3. Additional feedstock for chemical industry not to be covered by refineries
4. Additional reductant for steel industry
5. Reduction of CO2 Emission by holistic substance use
6. Connecting Steel, Chemical and Refinery Industry
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Project Consortium
Potential partners:
Integrated steel works
Petroleum Refinery
Chemical industry
Plant builders (petrol chemistry, DRI processes)
Research institutions (petrol chemistry, reactor design, process integration, ressource consumption modeling)
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Contact details
VDEh-Betriebsforschungsinstitut GmbH
Michael Hensmann
Project Leader
Department Process Chemistry and Resource
Technology Feedstock
Tel +49(0)211 6707-206