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j m a t e r r e s t e c h n o l . 2 0 2 0; 9(2) :2467–2476 www.jmrt.com.br Available online at www.sciencedirect.com Original Article Surface modification of kapok fibers by cold plasma surface treatment Murilo J.P. Macedo a , Giovanna S. Silva b , Michelle C. Feitor b , Thércio H.C. Costa c,, Edson N. Ito d , José D.D. Melo d a Graduate Program in Materials Science and Engineering (PPGCEM) UFRN, Natal RN, Brazil b Textile Engineering Department (DET) UFRN, Natal RN, Brazil c Mechanical Engineering Department (DEM) UFRN, Natal RN, Brazil d Materials Engineering Department (DEMat) UFRN, Natal RN, Brazil a r t i c l e i n f o Article history: Received 4 September 2019 Accepted 24 December 2019 Available online 8 January 2020 Keywords: Kapok fiber Cold plasma treatment Kinetic studies Surface activation. a b s t r a c t This work evaluated the effects of cold plasma treatment on kapok fibers (Ceiba pentandra L.). Fourier-transform infrared (FTIR) spectra showed changes in characteristic absorption bands, indicating modification of the chemical composition of the fiber. Surface roughness, observed by field-emission gun scanning electron microscope (FEG-SEM), increased. Fur- thermore, the water uptake was significantly affected, the ability to uptake oil increased and a mechanism of reaction was suggested. The thermal behavior, analyzed by thermo- gravimetric analysis (TGA), was slightly altered and it was also shown that fiber surface was activated by the plasma treatment. Ultimately, cold plasma may prove as a feasible approach to improve fiber-matrix adhesion for the production of biodegradable polymer composites. © 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). 1. Introduction The use of vegetable fibers as composite reinforcement has increased due to their availability in nature, low cost, biodegradability and lightweight as compared to synthetic fibers. Cellulose fibers have good flexibility and elasticity when compared with mineral fibers, such as glass and carbon fibers, allowing them to keep high aspect ratio during manufacturing process [1,2]. Corresponding author at: UFRN Federal University of Rio Grande do Norte. Avenida Senador Salgado Filho, 3000, CEP: 59.078-970, Lagoa Nova, Natal RN, Brazil. E-mails: [email protected] (M.J. Macedo), [email protected] (G.S. Silva), michelle [email protected] (M.C. Feitor), [email protected] (T.H. Costa), [email protected] (E.N. Ito), [email protected] (J.D. Melo). Materials from renewable resources are of increasing inter- est due to the growing environmental awareness and new environmental regulations. Natural cellulosic fibers typically exhibit different contents of cellulose, hemicellulose, and lignin as main compounds. Cellulose is the main constituent of these fibers, which is lined up forming bundles, which are usually linked with the other constituents [3–6]. Kapok (Ceiba pentandra L.) is a cellulosic fiber with a high degree of hollow- ness (80–90 %), considered the largest among natural fibers. https://doi.org/10.1016/j.jmrt.2019.12.077 2238-7854/© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http:// creativecommons.org/licenses/by-nc-nd/4.0/).

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Page 1: Surface modification of kapok fibers by cold plasma

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j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):2467–2476

www.jmrt .com.br

Available online at www.sciencedirect.com

riginal Article

urface modification of kapok fibers by coldlasma surface treatment

urilo J.P. Macedoa, Giovanna S. Silvab, Michelle C. Feitorb,hércio H.C. Costac,∗, Edson N. Itod, José D.D. Melod

Graduate Program in Materials Science and Engineering (PPGCEM) – UFRN, Natal RN, BrazilTextile Engineering Department (DET) – UFRN, Natal RN, BrazilMechanical Engineering Department (DEM) – UFRN, Natal RN, BrazilMaterials Engineering Department (DEMat) – UFRN, Natal RN, Brazil

r t i c l e i n f o

rticle history:

eceived 4 September 2019

ccepted 24 December 2019

vailable online 8 January 2020

eywords:

apok fiber

old plasma treatment

a b s t r a c t

This work evaluated the effects of cold plasma treatment on kapok fibers (Ceiba pentandra

L.). Fourier-transform infrared (FTIR) spectra showed changes in characteristic absorption

bands, indicating modification of the chemical composition of the fiber. Surface roughness,

observed by field-emission gun scanning electron microscope (FEG-SEM), increased. Fur-

thermore, the water uptake was significantly affected, the ability to uptake oil increased

and a mechanism of reaction was suggested. The thermal behavior, analyzed by thermo-

gravimetric analysis (TGA), was slightly altered and it was also shown that fiber surface was

activated by the plasma treatment. Ultimately, cold plasma may prove as a feasible approach

inetic studies

urface activation.

to improve fiber-matrix adhesion for the production of biodegradable polymer composites.

© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the

CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

of these fibers, which is lined up forming bundles, which areusually linked with the other constituents [3–6]. Kapok (Ceibapentandra L.) is a cellulosic fiber with a high degree of hollow-

. Introduction

he use of vegetable fibers as composite reinforcementas increased due to their availability in nature, low cost,iodegradability and lightweight as compared to syntheticbers. Cellulose fibers have good flexibility and elasticity whenompared with mineral fibers, such as glass and carbon fibers,

llowing them to keep high aspect ratio during manufacturingrocess [1,2].

∗ Corresponding author at: UFRN – Federal University of Rio Grandeagoa Nova, Natal RN, Brazil.

E-mails: [email protected] (M.J. Macedo), giovannasabrinM.C. Feitor), [email protected] (T.H. Costa), [email protected] (E.Nttps://doi.org/10.1016/j.jmrt.2019.12.077238-7854/© 2020 The Authors. Published by Elsevier B.V. This is areativecommons.org/licenses/by-nc-nd/4.0/).

Materials from renewable resources are of increasing inter-est due to the growing environmental awareness and newenvironmental regulations. Natural cellulosic fibers typicallyexhibit different contents of cellulose, hemicellulose, andlignin as main compounds. Cellulose is the main constituent

do Norte. Avenida Senador Salgado Filho, 3000, CEP: 59.078-970,

@outlook.com (G.S. Silva), michelle [email protected]. Ito), [email protected] (J.D. Melo).

ness (80–90 %), considered the largest among natural fibers.

n open access article under the CC BY-NC-ND license (http://

Page 2: Surface modification of kapok fibers by cold plasma

o l .

2468 j m a t e r r e s t e c h n

These fibers are composed of two major layers with distinctorientations: the outer layer is composed of cellulose microfib-rils, which are orientated transversally to the fiber axis, whilethe internal layer is parallel to fiber axis [7,8]. Another impor-tant characteristic of these fibers is the circular cross section[9,10]. Kapok fibers have been used as oil absorbent, especiallyfor application in areas in which oil had been accidentallyspread [11]. Tests for oil retention and oil absorption of kapokfibers have been reported elsewhere [12–14]. In addition, stud-ies have been carried out aiming to apply kapok fibers incomposite manufacturing using recycled polypropylene. Anincrease tensile modulus with increasing kapok husk con-tent has been reported in the literature in a study of greencomposites from kapok husk and recycled polypropylene [15].Nevertheless, polymers and fibers normally have poor com-patibility due to differences in polarity of each material, whichcan be improved by chemical modification or surface treat-ments of the fibers [16,17]

Plasma treatment may be used to modify polymers andnatural fibers by changing fiber surface energy. The processcauses surface crosslinking and can introduce reactive groups[18]. In addition, previous works reported that crosslink-ing at the fiber surface induces strengthening [19,20]. Thesurface modification by plasma treatment is a result of asputtering effect at the fiber surface during the plasmabombardment of the material, which produces chemical mod-ifications [3,20–22]. In a previous research, plasma processwas shown to produce surface erosion of cotton fibers, thusresulting in weight loss and increase in the fiber carboxyl andcarbonyl group contents [23]. Nevertheless, different vegetablefibers exhibit distinct mechanisms when subjected to plasmatreatment, due to differences in composition and properties[3]. Thus, there is an interest in investigating the effects ofplasma treatment on kapok fibers.

Chemistry of plasma reactions occurs in non-equilibriumconditions. Every plasma species, such as atoms in excitedstates, free radicals, metastable particles, electrons and ionscan interact both chemically and physically with solid sur-faces, starting reactions and changing surface structures [24].X-ray diffraction analyses before and after plasma treatmenthave indicated no differences in crystallinity, thus confirm-ing that plasma treatment induced decomposition only at thesurface of cellulosic materials [25]. In addition, plasma hasbeen used to change electrical resistivity of fabrics such as vis-cose and cotton [26]. Morphology studies of cotton fabrics havesuggested that the surface of cellulosic fibers become rougherafter plasma treatment with a significant amount of groovesand cracks [27–29]. Plasma treatment of cellulosic fibers canalso improve fiber/polymer adhesion, as reported in a recentstudy [30].

Liquid sorption properties of vegetable fibers influencetheir adhesion to a polymer and are key to some manufactur-ing operations of fabrics, such as dyeing, and finishing. Theability of wood materials to uptake water is improved afterplasma treatment, as shown in a previous study [31].

Thermal stability is also an important characteristic of veg-

etable fibers intended to be used as reinforcement in polymercomposites since traditional processing - such as extrusion orinjection - may involve high temperature. If the thermal stabil-ity is not known, fibers may degrade during processing [32,33].

2 0 2 0;9(2):2467–2476

Mathematical models have been developed by researchers,based on reactions that occur during heating [34]. Models todescribe thermal behavior and thermal degradation kinetics oflignocellulosic materials usually follow iso-conversional prin-ciple. However, there are results based on Prout-Tompkinsintegral solution, in which the activation energy is calcu-lated as a global average of degradation process rather thanenergy values in specific conversion rates. Common mathe-matical expressions for calculating kinetics parameters basedon TGA analysis are those by Friedman, Kissinger and Flynn-Wall-Ozawa as reported in the literature [32,35,36]. Othermethods for estimating lignocellulosic components decom-position have also been reported [37].

It has been reported in the literature that pyrolysis reactionof cellulose and lignin follow first-order kinetics and gener-ate low-density volatile components. However, the predictionof the exact behavior of each component in plant fibers isnot simple due to the unlimited possibilities of growth, thatmake each material virtually unique with respect to their crys-tal structure and chemical composition [33,38]. The activationenergy have been used as a method for evaluating the purityof cellulose, which is an important characteristic for the useof these fibers as reinforcement or filler in polymeric matrices[33,36]. The decomposition reaction of the fibers can be mod-eled using activation energy data, Arrhenius pre-exponentialfactor and the reaction model, usually referred to as kinetictriplet [39].

The aim of this work was to evaluate the effect of coldplasma on the chemical, morphological and thermal proper-ties of the kapok seed fibers. The fibers were activated undercold plasma treatment.

2. Experimental

2.1. Material

Kapok fibers were obtained from the fruits of the kapok tree,collected in the State of Paraiba, Brazil. The fruit of kapok con-tains husk, fibers and seeds and this research focused on thefibers, only. The fruits were first dried at room temperature.Then, the fibers were obtained by opening up the fruit and iso-lating it from both seeds and husk, and later dried in an ovenat 60 ◦C for 24 h. Neither chemical nor washing processes wereused. The fibers were kept under vacuum in an oven at 30 ◦Cuntil plasma treatment.

2.2. Plasma treatment

Plasma treatment was carried out to induce modifications onfiber surface and improve wettability as well as improvementsin fiber-polymer interface for further composite preparation.The plasma equipment consists of a chamber in which coaxialelectrodes were used for electrical discharge. Details of plasmaequipment used (Fig. 1) has been reported elsewhere [40]. Theelectric current was controlled over the range of 0.09-0.12A

and voltage from 400 to 500 V. The samples’ temperature was72 ◦C, the flow rate was 10 cm3.min−1 of gas and the work-distance was set to 4.0 cm. The pressure inside the reactor was1.5 mbar. Oxygen gas was used and exposure times were set
Page 3: Surface modification of kapok fibers by cold plasma

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o 30, 45 and 60 min, respectively, in order to study the effectf time on the plasma treatment. The chamber was evacuatedntil 7 × 10-3 mbar using a vacuum pump prior to refilling withxygen gas. Approximately 5 g of fibers for each analysis werelaced in the sample holder prior to starting the treatment.

The plasma equipment is designed to maintain all sampleurface under the same connections, being uniform through-ut all surface. Thus, is reasonable to assign about theeliability of induced changes. In addition, this study applied

small amount of fiber spread over the sample-holder.

.3. Chemical analysis

hanges in chemical groups of both untreated and plasmareated fibers were observed using Fourier transform infraredFTIR) spectroscopy in an IRTracer-100 spectrometer. Samplesere analyzed in ATR mode and scanned over the frequency

ange from 4000 to 500 cm−1 with resolution of 4 cm−1 and 20cans per sample. No signal correction process was carried outo avoid loss of data.

.4. Morphological characterization

orphology of fiber surface before and after plasma treatmentas analyzed using a Field-Emission Gun - Scanning Electronicroscope (FEG-SEM) - ZEISS Auriga, operating at 2.0 kV with

ungsten filament. Prior to the FEG-SEM analyses, all samplesere coated with a thin layer of gold for 60 s in a Sputter CoaterAL-TEC SCD 005 using argon atmosphere under vacuum, inrder to avoid charging sample while scanning.

The roughness of the fiber surface was analyzed using aFM Shimadzu Model SPM 9700, dynamic mode over an alu-inium sample-holder.

0;9(2):2467–2476 2469

2.5. Absorption testing

Absorption properties of the fibers were determined usingwater (polar molecule) and lubricating oil (nonpolar molecule).The measurements were conducted using fiber samplesbefore and after plasma treatment. For the treated fibers, onlythose exposed to plasma treatment for 60 min were evaluatedsince no considerable chemical changes were observed by FTIRfor the fibers treated for 30 and 45 min. Two Beckers were used:one filled with oil and the other filled with distilled water, bothat room temperature. Prior to the absorption measurements,samples were conditioned in an air-circulating oven at 60 ◦Cfor 8 h. Approximately 1.0 g of fiber was immersed in the liquid(water or oil) for 15 min. The fibers were then removed fromthe liquid bath and weighed after 25 min. Absorption of oilor water was calculated using Eq. 1. Five samples for treatedand untreated fibers were used for calculating average andstandard deviation.

Abs(%) = wet weight - conditioned weightconditioned weight

× 100% (1)

2.6. Thermal characterization

Thermogravimetric analyses (TGA) of untreated and treatedfibers were carried out in a PerkinElmer STA 6000 apparatusto evaluate the effect of the plasma treatment on the thermaldegradation. The samples were scanned over a temperaturerange of 30–600 ◦C under a dynamic flow atmosphere of Nitro-gen (99.5 % purity) at a flow rate of 50 ml.min−1. Four heatingrates were used for the thermal decomposition kinetics stud-ies (5, 10, 15 and 20 ◦C.min−1).

3. Results and discussion

3.1. Chemical analysis

Plasma treatment was performed to induce changes inchemical bonding and, thus, FTIR spectroscopy analysis wasconducted aiming to identify these bonds before and afterplasma treatment. The infrared spectra and some character-istic absorption band peaks are shown in Fig. 2 and Table 1,respectively.

Fibers treated for 30 and 45 min remained practicallyunchanged in comparison to untreated fibers. Thus, theseexposure times were insufficient for changing chemicalgroups of these fibers and no further characterizations of thesesamples were performed. Nevertheless, the plasma treatmentduration of 60 min has changed some chemical bonds, asshown in Fig. 2.

The spectrum of untreated fibers is typical of lignocellu-losic fibers. Cellulose is identified by some chemical groups,such as C O C stretching, at 2125 and 1157 cm−1, while thepeak at 3355 cm−1 is related to the stretching of OH group,which represents mainly the hydroxyls of cellulose. Besides,the peak at 1645 cm−1 is related to the O H deformation,

which might be of cellulose and water. The peak at 1373 cmis characteristic of C–H deformation, related to cellulose, ligninand hemicellulose. A peak at 1238 cm−1 is C O stretchingvibration band of hemicellulose and lignin. Furthermore, the
Page 4: Surface modification of kapok fibers by cold plasma

2470 j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):2467–2476

Fig. 2 – FTIR spectra of untreated and treated kapok fibers.

Table 1 – Summary of analyzed FTIR bonds.

Peak (cm−1) Relative bonding

3355 O H stretching (OH group)2924 C H stretching of aliphatic ( CH2 and CH3)2847 C H stretching ( CH3 groups)2125 C O C stretching (�-glucoside linkage)1733 C O stretching (hemicellulose linkage) / C O

from carbonyl structure1645 O H deformation (H2O and cellulose)1597 C C aromatic skeletal vibration (Lignin)1507 C C stretching (Lignin)1458 C C aromatic skeletal vibration (Lignin)1421 C H deformation (Cellulose and lignin linkage)1373 C H deformation (Cellulose, hemicellulose and

lignin linkage)1328 O H in plane deformation (cellulose)1238 C O stretching (Hemicellulose and lignin)1157 C O C asymmetric stretching (Cellulose,

hemicellulose and lignin linkage)1108 C O stretching (Hemicellulose and Lignin)1036 C O stretching (Hemicellulose)

Fig. 3 – Schematic representations of (a) typical cellulosefiber, (b) kapok fiber, (c) plasma treatment, and (d)

660 C OH bending595 C OH bending

peak observed at 1733 cm−1 is attributed to the C O stretching,characteristic of hemicellulose linkage, that is, it representsthe C O of carbonyl structure. The peaks at 1108 and 1036cm−1 are also C O stretching, linked to hemicellulose andlignin. Lignin is identified by C C bonds, being stretchingin 1507 cm−1 and aromatic skeletal vibration in 1458 cm−1.Thus, the main components of lignocellulosic fibers – cellu-lose, hemicellulose and lignin – were identified.

Decreasing in peak intensities at 3350 cm−1 was observedin treated fibers. This stretching vibration band is character-istic of bonding of hydroxyl groups of fatty acids, commonlyfound on the surface of vegetable fibers, especially kapok dueto its oleophilic characteristic. The height of this peak wasreduced after 60 min of treatment, suggesting a reaction withoxygen provided by plasma, while another absorption band at

1645 cm−1, linked to O H stretching has disappeared. Thesechanges take place at the most external bonds and they arerelated to fats. In addition, the peak attributed to the OH

suggested mechanism of plasma reaction.

groups of cellulose on the fiber surface (1645 cm−1) exhibitedreduced intensity after plasma treatment. This was associ-ated to a reaction with oxygen while removing fatty acids andwaxes during the plasma treatment. A summary of possiblereactions that occur during the plasma treatment is shown inFig. 3.

Plasma treatment reduced that intensity, also confirmingthe modification at the fiber surface. Other authors [15] alsoattributed these absorption bands to changes in OH groups.The existence of oxygen induces the presence of hydrogenbounds and the reduction of free OH at the fiber surface [9,10].

An absorption band with peak at 1597 cm−1 was also found.Bands at around 1600 cm−1 are related to insaturation (C C)and they were changed after treatment most likely due toreactions between oxygen coming from plasma and this dou-ble bond. These bands were attributed to the presence oflignin, which was also changed due to the treatment. Theseexistent bonds are linked to traces of oils that were partiallyremoved with treatment [41]. Another way to confirm this isthe increase in peak height around 1733 cm−1, attributed to

carbon and oxygen [42]. These bonds at the fiber surface areimportant because, while in process with a polymeric matrix,carboxyl group (C O) may react with carbons near to back-
Page 5: Surface modification of kapok fibers by cold plasma

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one chains and a strong bonding may be obtained, resultingn a strong interface [23].

The absorption band at about 2847 cm−1 for treated fibersas changed in comparison to untreated fibers. This might bettributed to changes in lignin structure −CH3, also observedt about 2937 cm−1 in a previous study, in which two kinds ofignin were analyzed [43]. In this work, the peak was found at924 cm−1.

The presence of water was identified by peaks at 1645 cm−1,hich are also associated with −OH bonds of cellulose groups.he free hydroxyl groups on the cellulose chains have beenssociated to sites where the absorption of water occurs [44].n absorption band with peak at 1421 cm−1 characteristic ofH2 bonding was observed and linked to both cellulose and

ignin. The changes in bands around 1328 cm−1 after plasmareatment were also connected to OH bonding in celluloseroups. The in-plane OH bending absorbance is observed forhe untreated fibers. Fibers treated for 60 min exhibit a consid-rably reduction in that peak, as shown in Fig. 2. This behavioray be related to the plasma action onto the surface cellulose

onds, since the inner portions of the samples are not affectedy the plasma treatment. Fibers treated for 60 min exhibitededuction in heights of peaks around 660 and 595 cm-1, which

eans reductions in the amount of C OH bonding. This mighte attributed to reactions involving C OH group and oxygen.

No atmosphere corrections were performed after recordingata in order to check hydrophobic/hydrophilic characteristicf samples before and after treatment. Absorption bands witheaks around 2350 cm−1 have been predominantly attributedo moisture in the sample. These bands were not observed inhe untreated samples. In contrast, the treated samples havehis peak, indicating a reduction in pseudo-hydrophobicity asell as increasing in wettability.

The liquid uptake capacity of fibers is related to the contactetween the liquid and the fiber surface. Plasma treatmentemoved part of fatty acids and wax from the fiber surface,hus allowing contact between fibers and the surrounding liq-id (polar or nonpolar). That is, plasma treatment improvedhe wettability of fibers. The new absorption peaks afterlasma treatment may be related to reactive sites that can

mprove reactions with polar and nonpolar liquids. Thus,hile the hydroxyl groups on the fiber surface increase wetta-ility by water, the remaining oily components renders thebers wettable by oil. Furthermore, the plasma treatment

nduces surface erosion of the fibers opening up channels foriquids to penetrate into surface pores. Therefore, there is aossibility of improvement in wettability by different liquids.his characteristic is relevant for further use of these fibers inomposites’ manufacturing.

The structure of a typical cellulose fiber and kapok fiberre presented in Fig. 3a and in Fig. 3b, respectively. The rep-esentation of plasma treatment is summarized in Fig. 3c and

suggested reaction mechanism that occurs during plasmareatment is presented in Fig. 3d.

.2. Morphological analysis

ifferences in morphology of untreated and treated fibersere evaluated using FEG-SEM images. External and internaliameters, wall thickness and surface fiber roughness were

0;9(2):2467–2476 2471

parameters observed before and after treatment. The mostsamples kapok fibers showed external diameter ranging from12 to 15 �m, on average, and wall thickness of about 1.5 �m.However, samples with diameter from 10 to 27 �m were alsoobserved. Fig. 3 shows the actual morphology of the fibers withthe characteristic smooth appearance (Fig. 4a) and hollowness(Fig. 4b). The hollowness of 80–90% of kapok fibers reported ina previous work [45] is seen in the FEG-SEM images of Fig. 4.

Images before and after treatment (Fig. 5) were carried outin order to observe any modification on surface roughness pro-duced by the plasma treatment. Fig. 5a exhibit a fiber beforeplasma treatment while the plasma treated fiber is shownin Fig. 5b. According to the images in Fig. 5, the plasma hasinduced changes on the fiber surface, increasing roughness.

The surfaces of fiber samples were investigated by AtomicForce Microscopy inorder to determine if plasma treatmentinduced considerable changes onto the surface. Results indi-cated a roughness of 142 nm for raw fibers, while for plasmatreated this roughness was 265 nm, which means an increaseof about 86 % in the roughness, thus indicating considerablechanging in the roughness pattern, as presented in Fig. 6.

3.3. Absorption testing

According to the measurements, plasma treatment produceda significant effect on water and oil uptake of kapok fibers.Oil absorption was increased from 5047 to 7385 wt.%, andwater uptake was increased from about 36–9438 wt.%, ascompared to untreated fibers. Cellulose fibers are typicallysemi-crystalline, with free hydroxyl groups throughout theamorphous portion. These groups attract water moleculesforming hydrogen bonds. In addition, the higher level of polarcarboxyl and carbonyl groups generated during plasma treat-ment leads to more polar - and consequently more wettable -fibers, as reported elsewhere [23].

Kapok fibers are naturally oleophilic [13] and the plasmatreatment increased the wettability of the fibers in nonpo-lar liquids, such as oil, as a result of surface erosion, whichexposes the natural hydrophobic groups on the fiber surfaceand opens up spaces for liquids to penetrate. A recent studyreported that calotropis (Calotropis procera) – a fiber similar tokapok – also showed improvement in the oil-absorbing per-formance [46]. This result may be used in further studiesof plasma treated fibers using polymeric resins for the pro-duction of fiber-reinforced composites. The wettability of thefibers by a polymeric matrix during impregnation is essentialfor the use of these fibers in composite manufacturing.

The increment in water uptake may be related to the effi-ciency of plasma processing for removing oils and waxesfrom the fiber surface, thus opening up channels for mois-ture uptake, in addition to changes in surface roughness. Inaddition, the removal of waxes makes filling of tube-like fiberstructure possible. Waxes and fats at the surface of untreatedfibers are known to affect wettability. Therefore, plasma treat-ment has induced reactions and promoted breaking of somefatty acids on the fiber surface, as confirmed by FTIR, thus

reducing pseudo-hydrophobicity characteristic.

Changes in relative peaks in FTIR spectra as well as a moreirregular surface texture shown in SEM images (Fig. 5) and AFMimages (Fig. 6) confirm the plasma modification of the fiber

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2472 j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):2467–2476

Fig. 4 – FEG-SEM images of (a) untreated kapok fiber and (b) details of hollowness.

Fig. 5 – FEG-SEM surface of (a) untreated and (b) plasma treated fibers after 60min.

apo

Fig. 6 – AFM images showing difference of roughness of k

surface. The adsorbed water or oil induced fiber swelling. Fig. 7describes in details a diagram of untreated and plasma treatedfibers exposed to water and oil, respectively.

Different from common vegetable fibers, such as cotton,kapok shows a combination of two features: it has excess ofoil on its surface, which difficult liquid sortion, in general,and its hollowness is considered the largest among vegetablefibers (near to 90 %). Thus, after plasma treatment, it is reason-able expect that any liquid might penetrate into fiber cavity.Furthermore, cellulosic fibers are naturally hygroscopic and

when oils are removed from the surface, water penetrates theinternal structure of the fibers. The combination of the char-acteristic smoothness and hollowness of kapok fibers with air

k fibers for (a) untreated and (b) plasma treated samples.

entrapped in the fiber lumen hinders water absorption for rawfibers.

After plasma treatment, the increase in fiber surface rough-ness increased and partial oil removal facilitates water fillingof the lumen. It is important to note that the inner structure offibers has less oil in comparison to fiber external surface, whatturns into possible liquids to go through. However, the accessof liquids to the tube-like structure depends on amount of oilonto surface. Unless the oil (or at least part of) is removed,water might not access. Besides, plasma treatment occurs at

the surface and the inner portions of the fibers remain unaf-fected. Thus, the lipophilicity of fibers is not reduced afterthe treatment. In addition, the oil that was removed (or at
Page 7: Surface modification of kapok fibers by cold plasma

j m a t e r r e s t e c h n o l . 2 0 2

Fig. 7 – Absorption results and representative diagram foruntreated and treated fibers in water and oil.

Fig. 8 – TGA Thermograms of kapok fibers before and afterplasma treatment.

ltpaf

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ide and methane [50].Thermal decomposition kinetics pattern for untreated and

east, altered) from fiber surface opened up space for the fibero improve oil adsorption and absorption. In fact, when thelasma partially removed oils from the surface of fibers, waterccessed the hollow internal structure and also the oil has newree spaces to fill onto surface.

.4. Thermal characterization

hermogravimetric analyses were carried out in bothntreated and plasma treated kapok fibers. The main dif-erence between thermogravimetric curves of treated andntreated fibers at 10 ◦C.min−1 was the loss of moisture overhe range of 30–100 ◦C, which has been attributed to moistureptake. Plasma treated fibers are more likely to exhibit freexygen or weak bonds, resulting in changes in polarity andmproving wettability to some liquids. Above this temperature

ange, the thermal behavior was not modified by the plasmareatment, as shown in Fig. 8.

0;9(2):2467–2476 2473

Thermal degradation data were also evaluated from TGAthermograms obtained using different heating rates. Theresults were used for the determination of kinetic parametersand changes in thermal degradation, as a function of heatingrate.

The weight-loss curves of untreated fibers exhibited a trendof small increase in TONSET (Fig. 9a) and maximum degradationpeak (Fig. 9b), as the heating rate increased. For treated fibers,other changes in weight-loss curves were observed below theTONSET, as the heating rate increased (Fig. 9c). These changeswere attributed to a reaction mechanism, influenced by oxy-gen provided by the plasma treatment.

New bonds, as observed in FTIR spectra, may affect ther-mal degradation. Thus, the treated fibers subjected to slowerheating rate have decomposed a bit faster than those exposedto higher heating rates. After TONSET, the behavior of untreatedand treated fibers was similar until final thermal degrada-tion. In addition, the portion affected by plasma was almostentirely consumed below TONSET. Free oxygen at the fiber sur-face may react faster than cellulose. This explains the changesin thermal behavior of plasma treated fibers at temperaturesbelow TONSET. Free oxygen reacts before reaching this tem-perature. Thus, the thermal decomposition behavior remainsunchanged above TONSET, as shown in Fig. 9d.

Thermal decomposition behavior of untreated and treatedkapok samples were also evaluated using DTG peaks for eachheating rate studied. Results are presented in Table 2. Anincrease of about 5 % in activation energy (Ea) of plasmatreated fibers was observed in comparison to untreated fibers.This was attributed to oxygen at the surface of treated fibers,since higher temperatures increases reaction with oxygen,generating residues of incomplete decomposition reactions.Both CO and CO2 are obtained. This shifting can be subtleand hard to detect without a specific study of releasing gasesby TGA decomposition. Thus, TGA is associated to FTIR forimmediate analysis while thermal decomposition occurs.

In general, thermal behavior is not altered significantly byincreasing heating rate, but a shift of DTG peaks is observed.The first peak in thermal decomposition is attributed to hemi-cellulose decomposition. In this work, Ea of 103 KJ. mol−1 wasobtained. Other cellulose-based fibers show similar values, asreported in the literature [47].

Conversion of cellulose followed a first order reaction andthe corresponding reaction energy was 184 KJ. mol−1. Themaximum percentage of weight loss occurred over the range330–360 ◦C. Previous studies have reported values rangingfrom 160 KJ.mol−1 (Wood-pine) to 183 KJ. mol−1 (Jute), or Ricestraw (197 KJ. mol−1) [33,47,48].

TGA experiments combined with mathematical modelshave been applied by many researchers [33,47,49] to measureactivation energy (Ea). A previous study of thermal decom-position kinetics for determining activation energy of themain components of kapok fibers – cellulose, hemicelluloseand lignin – the degradation of lignin structures was linkedto dehydration, generating products with unsaturated chainsand release of water, yielding carbon monoxide, carbon diox-

treated fibers were determined from TGA data. Friedmanmethod was used to evaluate reaction order in various steps

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2474 j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):2467–2476

Fig. 9 – Thermal behavior of kapok fibers: (a) TGA for untreated, (b) DTG for untreated, (c) TGA for treated and (d) DTG fortreated.

Table 2 – Thermal patterns from untreated and treated kapok fibers.

Sample � (K/min) Tp (K) Activation Energy (KJ. mol−1)

Untreated fibers 1 5 606 Method Value ± SD2 10 620 Friedmana 142.01 ± 333 15 627 Kissinger 158.41 ± 0.384 20 632 F-W-O 160.40 ± 0.37

Plasma treated fibers 5 5 608 Method Value ± SD6 10 622 Friedmana 198.05 ± 627 15 628 Kissinger 166.58 ± 0.378 20 633 F-W-O 168.38 ± 0.20

a The showed values means average from 0.1 to 0.8 of conversion.

of degradation. Friedman method is the simplest model forobtaining thermal and kinetic behavior. The thermal degrada-tion in each step of conversion was evaluated and suggestedthe presence of different materials with distinct reactionmechanisms.

The actual reaction mechanism is deeply dependent onhow fast the components react. For untreated fibers, first-

order reactions are observed over 10–80 % conversion, asshown in Fig. 10a. On the other hand, plasma treated fibersexhibited first-order reactions in 10 % and over 40–80 %

conversion, as shown in Fig. 10b. The thermal degradationover the range of 20–30% of decomposition has changed tosecond-order reaction at a temperature range of 280–315 ◦C.The reaction observed at 280 ◦C corresponds to hemicellulosedegradation and at 315 ◦C is related to the degradation of someparts of cellulose and lignin structures. Hence, these changeswere attributed to fiber activation, since oxygen provided by

plasma has contributed to accelerate reaction. However, asoxygen is consumed, the reaction tends to go back to the orig-inal first-order behavior. Even though the reaction was faster
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j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):2467–2476 2475

Fig. 10 – Kinetic parameters based on Friedman method for (a) untreated and (b) treated kapok fibers, (c) Kissinger method,a

ffsb

ttapF%tfic

waadaawca(

nd (d) F-W-O method.

or the treated fibers when compared to untreated, this dif-erence is not significant for the bulk decomposition of bothince plasma activation affects the fiber surface only, and theulk properties remain unaltered.

Kissinger and F-W-O methods resulted in similar activa-ion energy (Ea). These two models are similar regarding tohermal considerations and were used to determine the actualctivation energy for untreated and treated fibers. Thermalroperties of untreated and treated kapok fibers are shown inig. 10. For untreated fibers, Ea values decrease from 10 to 30

of conversion. This behavior is observed over the tempera-ure range of 293–327 ◦C, as presented in Fig. 10a for untreatedbers and in Fig. 10b for treated fibers. This temperature rangeorresponds to hemicellulose degradation.

For plasma treated fibers, an increase in activation energyas observed up to 30 % conversion - related to hemicellulose -

nd followed by a decrease until the reaction was complete. Inddition, a significant variation in lignin and cellulose degra-ation was observed. Exothermic reactions between oxygennd cellulose/lignin components at the fiber surface gener-ted higher Ea values. Furthermore, for these fibers, the Eaere shifted when compared to pristine fibers, indicating

hanges in thermal behavior under plasma surface activation,s shown in Fig. 10 for Kissinger (Fig. 10c) and F-W-O methodsFig. 10d).

An increase in Ea means higher energy needed for thedegradation reaction. Hence, components with higher Ea val-ues are more likely to remain safe while processing at hightemperatures. This is an important attribute if the fibers areintended to be added to polymers that are processed at highertemperatures. Difference in peak temperature as well as Eavalues are shown in Table 2.

Lower energies in thermal degradation process wererelated to lignin degradation. These events occurred from300 to 350 ◦C temperature range, which is usually reportedas being lignin degradation [47]. Thermal degradation curvesof lignin can be overlapped by those of cellulose and hemi-cellulose. Thus, due to the similar activation energies for thethermal decomposition of lignin, hemicellulose and cellulose,a reliable model for evaluating energy of each component sep-arately becomes more complex [33]. The authors attribute thisto the complexity of natural components, such as soil prop-erties, moisture availability and external factors as sunshineexposure.

4. Conclusion

Plasma treatment was successfully applied for the surfaceactivation of kapok fibers. Changes in relative peaks in FTIRspectra as well as a more irregular surface texture shown in

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o l .

r

Bioenergy 2011;35:298–307.

2476 j m a t e r r e s t e c h n

SEM images confirm the plasma modification of fiber surface.The plasma treatment removed oils and wax from the fibersurface improving their wettability. The surface erosion pro-duced by plasma treatment was found to expose the naturalhydrophobic groups on the fiber surface while opening upspaces for liquids such as oils to penetrate. The open poresand partial removal of oils and waxes also facilitate wateruptake and absorption by the cellulosic fibers. Thus, absorp-tion testing indicated an increase in water and in oil uptake incomparison with untreated fibers. Activation energy data weresuccessfully obtained from thermogravimetric analysis exper-iments combined with mathematical models. This approachproved successful as an alternative for the determination ofthe cellulose content. Plasma treatment has the advantageof producing changes at the fiber surface only, increasingthe activation energy in comparison to untreated fibers. Ulti-mately, plasma treatment proved as a feasible approach forsurface activation of kapok fibers, thus improving matrix/filleradhesion.

Conflict of interest

The authors state that there is no conflict of interest

Acknowledgements

This study was financed in part by the Coordenacão deAperfeicoamento de Pessoal de Nível Superior - Brasil (CAPES)- Finance Code 001 and Embrapa Agroindústria Tropical (Fort-aleza, CE – Brazil) for providing TGA tests.

Appendix A. Supplementary data

Supplementary material related to this article can befound, in the online version, at doi:https://doi.org/10.1016/j.jmrt.2019.12.077.

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