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SureCross Wireless Applications Temperature Vibration Predictive Maintenance Energy monitoring Conduit and wire replacement Facility operations Water and wastewater operations

SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

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Page 1: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

SureCross

Wireless Applications

• Temperature – Vibration

• Predictive Maintenance

• Energy monitoring

• Conduit and wire replacement

• Facility operations

• Water and wastewater operations

Page 2: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Do I need a license? What frequencies are used

• No license required. 900 MHz (North America) and the 2.4 GHz (Global) models.

How do I know my data is secure, will this interfere with any of our existing wireless networks?

• Banner’s system does not pose a security threat to any existing network.

• This protocol does not operate like an open protocol such as Wi-Fi and is not subject to the risks of an open protocol.

How far can the signal travel?

• 150 mW radios, three miles line of site.

• 1 watt radios, 6 miles line of site.

• The signal can penetrate floors, walls, and other indoor obstructions.

• The integrated site survey capability evaluates RF signal strength.

Can I install multiple networks in my facility?

• Yes, we bind the radios which is similar to “pairing” your wireless headset to your phone but is more secure.

What happens if I lose my signal?

• Our system defines how network endpoints behave during the loss of communications.

• The network identifies when the communications link is lost and sets relevant outputs to user-defined conditions.

• Once the radio signal is re-established, the network returns to normal operation.

How long will the battery last?

• It depends. Sample rate, sensor warm up time, current draw. We can test sensors.

Frequency Hopping Spread Spectrum

(FHSS)

Time Division Multiple Access

(TDMA)

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

General Questions

Page 3: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Sure Cross Terminology

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

DX80 – 150 mw

( 3 miles line-of-site)

DX80 Performance & Multihop – 250 mw /1 watt

(6 miles line-of-site, 1 watt)

Radio Network Topologies

Page 4: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Point to Point - Q45 Series

• Simple dip switch mapping, no software required

• 2.4 GHz only – Global product

• 3,000’ range

• Retro, Convergent, Fiber, Dual Discrete sensors

• 2 pt wireless under $500

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 5: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Point to Point - Q45 Series

Page 6: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Vibration – Temperature Product

Page 7: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Q45

Page 8: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Vibration – Temperature Product

Page 9: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: DX80 Performance PM Series (Star Topology)

PM = Simplicity

Gateway Node

Simple Wire Replacement

• No software needed, I/O pre mapped

• Easily replace discrete and analog signal wires

• Easy to deploy

• Easy to support

• Needs line power (10-30V dc on each end)

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 10: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: DX80 Performance – 250 mw/1 watt (Star Topology)

Gateway

Node

Node Node

Node

Node Node

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Analog Inputs

•0-20 mA

•4-20 mA

•0-10V dc

•PT100 RTD

•Thermocouple

Discrete Inputs

•Sinking/Sourcing

•Contact

•Counter

Sensors

•Photoelectric

•Ultrasonic

•Inductive

•Vibration

Signal Inputs

•Temperature

•Humidity

•Level

•Pressure

•Flow

Gateway

•I/O or Communications

•Modbus RTU

•Modbus TCP

•Ethernet IP

•RS-485/RS-232

• Gateway can support 47 Nodes…type of I/O doesn’t matter

• Battery option: FlexPower Nodes and Solar power capability

• Analog inputs: Switch selectable - 0-20 mA, 4-20 mA. 0-10V different model

• I/O mapping configurable by software; no license agreement or hardware keys

• Class 1 Division 2 rated

Page 11: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

• Networks will “self” form and “heal”

• Gateway can support 47 Nodes…type of I/O doesn’t matter

• One radio: switch selectable MASTER, REPEATER or SLAVE radio

Product Overview: MultiHop - 250mw/1 Watt (Tree)

The Master radio requires a

MODBUS Master

Page 12: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: Data Radios (No I/O)

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Ethernet Radios Serial Radios

• Ethernet or Serial

• Ethernet (max 300 kbps)

• Low Cost

• RS-232/485

• Simple cable replacement

• 1,200 bps to 115.200 bps (adjustable)

• RS-232/485

• 10-30 Vdc, solar and battery options

• Certified for Class 1, Dvi 2

• 9,600 bps to 34.8K bps

• 935 Kb/s throughput

Page 13: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: Board Level

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

MultiHop

Performance

Page 14: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: Site Survey (RF Signal Strength Analysis)

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 15: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: Software (Free)

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

System Configuration Software

I/O Mapping, Monitor network status and other system parameters.

FREE SOFTWARE

Page 16: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: Battery Options and Accessories

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 17: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Product Overview: Antennas and Accessories

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 18: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

EZ-Lights

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 19: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

TL70 Wireless Tower Light

Page 20: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Applications: Failed Conduit Replacement

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 21: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Applications: Tank Monitoring - Level

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

U-Gage series:

non-contact level sensor

Analog or discrete

Battery Life

If QT50 ultrasonic is sampled every 15

minutes, this FlexPowered system will

function for 5 years.

Page 22: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Applications: Preventive Maintenance – Continuous Monitoring

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Reduce PM maintenance on bearings and

couplers; implement full time monitoring for over-

temperature and/or vibration.

•Banner Temperature Nodes will accept

thermocouple inputs directly.

•Banner I/O Nodes will accept T-Gage non-contact

sensor inputs for applications where you cannot

use a thermocouple, such as rotating shafts or

liquid temperatures.

Page 23: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Applications: Emergency Safety Showers/Eye Wash Stations

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

ANSI Z358.1 (2009) for Safety Showers and Eye Wash Stations discusses certain

compliance issues.

Page 24: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Applications: Environmental Water Retention

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Pond 1

Pond 2

Master

Pond 3

Objective: Monitor rain water run-off levels in

ponds and/or tanks to comply with EPA and Clean

Water Act Requirements.

Solution: Banner SureCross Wireless I/O

A submersible pressure transducer is placed in

each pond and is connected to the battery-

powered wireless Node on the bank.

Benefit: Lower cost compliance with EPA and

Clean Water Act requirements.

Note: In this example of the Toyota Georgetown,

KY (TMMK) plant, the three retention ponds are

separated by up to a mile and several buildings.

This level monitoring application used MultiHop

data radios to transmit level information back to a

central control location.

Page 25: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com

Page 26: SureCross Wireless Applications - C&E Advanced Technologies · 2019. 8. 1. · Wireless Applications • Temperature – Vibration • Predictive Maintenance • Energy monitoring

Banner Engineering Corp · 9714 Tenth Ave North, Minneapolis, MN USA 55441 · Phone: 763.544.3164 · www.bannerengineering.com