6

Supreme Pe System

Embed Size (px)

DESCRIPTION

Supreme Pe System

Citation preview

  • ffiffiggffifl##ppd'oeop.- H o,, or pr" .)o^..

    li$er:S ze range 20mm to 450mmPressure c ass PN2 5to PN16

    PE-63 PE,8O PE 1OO

    "[ [:{,] liyslenlSupreme poyethyene p pes are a safe ong asting and costeffect ve so Lrtjon for potab e watersupply rrgaton,teecomandbore r/e applicaton Supreme HDPE pipes are manufaciuredfrom vlrgin raw matera wUr the hep of the state of arimanufacturng faciltes. The plant s eq!pped wth R and Dfac ites along wth Quality Assurance aboratory carrvingstr ngent raw materia and fln shed qoods iesis for rna nta ningqla ity as per lnd an as we as niernatona Stafdards Beif!pioneer n brngng nnovative pplng prod!cts for variedapp icaions, coniin!olrs mproveneni sa reg!larphenomenonAl these act v t es are can ed out with the he p oJ expeirs n thefied of Poymer Supreme strongy beieves n prcvdinguncomprom sing qLrality products and serr' ces io dellght the

    The ppes and fltings are available in conrpele range lrcm20rnm to 450mm s zes. The pipes are available n PN 2.5 to PNl6pressureclass nPE63 PESOandPEl00grade.SLrpremePEp pes are rnanufactLrred according to ndanaswe nternatonaslandards. ll s techn ca y superior, cost effective and offersmanyadvantages over convent onal prod!cts

    i-e,'rirre$ nnd ll!tEl{!ts. H glr re ablity and proven servce pedornaice. Hgh cotrosion resstance.. H gh impacl sirength. H glr clrem ca and abras on res stance.. Exce enl fow character st cs resu ts ntosgnficant

    . Great fex b lity, igh1,,1'e ght, easy and fast nstalation

    . Exce eil water harnmer reslslance.

    . dea n shfiins soiiconditon and earrhquake prcne areas

    . Exce ent UV res stance.

    . Exce entweld abilty- eak proofloints

    . W de varety oi insta aton meihods

    . LonS servlce ie overa economy

    Filiir!jt:90mm to 315mm bends (Nandmade) ndfierentang es and 90mm to 280mnr lees arc ava abe.Otlreraccessorres lke ianges s1!b ends, reducers and endcaps are aso available

    $gnStandards

    Grade Applicable siandardPotab e lrater ma ns. ho!se connect ons PE 63 and PE 80 lS 4984 ISO 4427 and D N 8074/75RLrraland agr cu tura p pes PE 63 and PE 80 rs 14 151 (P-r)Co umn pipes for subnrers ble pumps n co fomr PE 63 and PE 80 ts 498.1Sprnker ffgaton PE 63 lS 14151 Palt -1 and 2Se!,/erase / Subsoil drc nage PE 63 PE80 & P8100 tS T4333Coa handl.g . Llines PE 80 and PE 100 ts 4984lndusti a applcatons PE 80 ts 4984PLB D!cts PE 63 and PE 80 TEC specficauon G/CDS-08/02 NOV.2004lD Pipes for SLrbnrers b e pump PE 63 PE 80

  • *ffis4rg'AF!ili{;1ti*:1$ ui !-r1f}i}Fi i:ripr:s

    . Environmental Agriculture Other

    Efiuents chenrlca s and Undergmlnd drainage Co lrrnn pip ng forlreatedruntated waier and sewerageapp caton submelsbledisposa / rehab itaton otex n ng and jet pumps

    1,4!n clpa water bod esSEZs, ayoLrls, elc

    system for haid ng andconleya.ce oi roi .oaand cen'renlsurry . nr nes

    ireatrnent P ants Slcuoi andde ivery plpes

    Ufderwater p pe nes./ Desa naiion plants

    Forconr'eyance of ed b eol, ir!t pu ps l! ces n'riks.nC orher f..d milcra s

    Dlrstsupp.essoippng Sprinkerlrrgaton

    (PLB duci )

    and ar cond ton ng ducl p pes n dredg n!Lift rqaton

    D-gass fg p pes ln

    ?:",

    Iirrri.rii{,i:$ ri]l 'ii, ilr-rFf pllrqs ii1[: tl)is per ]S:4984OD PN 2,5 10DN ['] n N,l n Mn Mn2A 23 2E 33 34 4.025 2.3 28 2A 34 40 42 ,1932 2.3 2E 3.0 35 36 42 5.1 54 6.2

    2Q 2E 33 3T 43 45 52 55 6.3 6T T664 6E 84 95

    2t) 24 a1 9T T0 5 T1 I75 2.3 12 '11 5 125 14090 2E 33 .13 50 63 T2 93 t0 0 '150 167

    110 34 40 61 100 12 123 '184 205125 60 68 98 2E 13I t5 5140 43 50 6.7 7.6 98 1A 12 8 43 15 6 174 90 211160 49 56 7.7 8.7 112 26 146 6.3 17.4 19 8 217 214rE0 63 8.6 9.7 126 16 4 20.0 22.2 244 271 300

    90 r0 14 0 56 182 20.3 22.3 21.8 271 304 33.4 3TA228 250 27.1 30.5 338 37.5 415

    308 338 374 41.1 46115 4 51 6

    3'15 96 140 167 224 244 2n7 141355 21 '17 0 '18 I 24n 275 323 395

    12.2 43 '19 l 222 2AQ 324 364 421 541 625450 13.7 6.0 215 250 31.4 36.4 41.0 500 5TT

  • Dimensions and pressure rating chart for HDPF pipes (PE 80) as per lS i 4984

    PN6 PN8 10uN Nin Mn N4in. firln [1n

    23,5 2.3 2B 2A 33 t132 30 35 3.6 42 ,!5 5240 43 4.5 52 56 6450 23 28 29 34 56 64 6963 2.5 30 36 47 79 89 9875 2.9 34 4.3 50 56 64 Q4 11790 23 28 3.5 41 5.1 59 6T 76 n2 93 100 r4 0

    110 43 50 6.3 7.2 82 90 100 12 123 1TQ125 31 T1 8l 93 0.5 114 2A r3 9 15 5140 35 41 17 12.8 43 15 6 94160 40 ,16 62 71 33 14.6 63 17.8 19 8 221180 51 7A 79 142 1't 5 34 5l',) 83 20.0 222 249 216200 49 56 8T 128 49 223 248 276 306225 55 63 98 12.8 143 6T 86 205 31 l

    70 9.7 09 14.2 15 9 86 207 22E 253 3,15 382108 21 15.9 177 231 255 283 312 425

    17 9 19 9 234 260 287 31 8 350355 8T 98 137 263 29.2 323 358 137 490 541400 98 115 '15.1 80 34,1 364 421 ,14.5 514450 11 0 129 1T.4 243 255 50.0 277

    Dimensions and pressure ratinE chart forHDPE pipes (PE 100) as per lS ;4984

    Dimensions and pressure rating chafi forHDPE pipes (PE'100) as per lS0:4427

    ODDN ['lin32

    50 ,16

    58 6775 5.6 65 68 79

    78 a2 95|0 100 115125 132

    83160 95 r10 8180 4.1 124 39 532AA 9 137 17 0 142

    r5 5 t9 6 205 245t7l 224 221 272

    254 304315 87 224355 211 261400 23.7 241 294450 26.7 32.0 33 'l 397 ,19.0

    125DN L'ln Min2t) 23 2825

    32 24 29 3440 24 2.9 3.0 35 37 43 46 53

    30 3.7 43 53 5.7 6.529 54 57 65 8.1

    75 l5 96s0 A2 62 6.7 7.6

    110 50 57 66 21 92 00 112 124125 57 65 75 04 3 127 153

    73 84 9.5 0.3 t6 2.7 112 158 17608 8 32 45 162 18.i 24.2

    130 82 2Q3 22.6200 91 10 3 124 3.4 65225 '10 3 1t 6 '13 5 51 66 22J 254250 114 128 15 0 6.7 8.4 245 226 2a1 28.22AA 128 14.3. t6 8 87 20.6 229 25.3 281 31.6 350

    t8 9 214 23.2 258 316 35.5 39.3291 321 356 40.0 412

    142 2t2450 24.5 238 269 312 331 333 407

  • Peope rwho hnow plast.s best

    F--

    Dimensions and pressure rating chart for HBPE pipes (PE 100) as per DIN 8074

    ODs20

    SDR41

    l,l n f,lar

    s 12.5SDR 26

    s 10SDR21

    S8SDR 17

    s63SDR 13 6

    s5SDR 11

    S4SDR 9

    s32SDR74

    s25SDR 6PN 32

    ll i LlaiDN !1n Lir Lln i Mn2Q 18 22 1925 t8 22 19 49

    5l 5,{ 6240 19 43 ,15 52 55 63 67 76

    3T 43 46 53 56 6.4 69 78 9454 5E 6 71 81 86 9.7 t0 5 11 8

    T5 1g 56 6.4 6.E 84 95 10 3 116 125 t4 Q43 50 54 6.2 67 76 8.2 9.3 101 123 13 E 150

    110 53 6r 66 75 81 92 10.0 11.2 123 13 8 151 169 183 2t448 55 60 68 92 10 4 11.4 12.8 144 15 6 171 r9.1 2AA 231

    41 62 67 76 83 94 10 3 116 12.1 14.2 157 t7 5 192 2t4 t3 3 25946 62 11 87 95 AT 11 I 132 14.6 16.3 179 ts I 219 266 295

    180 5l 69 7S 8.6 97 10 7 20 13 3 1,19 16.4 18 3 2Q1 224 246 273 299200 49 56 87 9.6 10I 11 I 13 3 16 4 142 203 224 249225 55 63 97 10.8 121 13 4 1s 0 t6 6 18 5 205 228 252 280254 62 11 96 10I 119 13 3 14A 16 5 18,1 205 227 252 279280 69 18 147 120 134 t5 0 t6 6 18 5 20.6 229 254 465 514315 87 121 13 6 15 0 167 18 7 208 232 258 523 57.8

    87 9.8 13 6 152 6S6 '18 8 211 234 261 294 439 485 536 590 65.1400 9E r1.0 '15 3 171 t9'l 21 3 237 49.4 54.7 604 665 73.4,150 11 0 123 17.1 192 215 267 152 50.3 556 61.5 679

    1S Ser.: SDR sland d Dmansi Aso ppes e ava abe n PE 63 and PE 30 gi.ce rlh difercrl pr.ssre..ses

    ..i0inting TechniquesSupreme Polyethyene p pes can belointed by d fferent means. some of the jo nl ng techniques are as g ven be aw:

    . CoLrp ng lo nl

    Training on "Jointing TechniqLres"Supreme lras n hous'Tra n ng Centre' at Gadegaon, nearJagaon i sourendeavorto m pari know edge lo our cusiomersof varols lo nting methods ndicaled above We have experts wilh ndepth knowledge n the above menloned jointingtechnolog eswhocan guide ourc!slomrsihro!gh a well str!clured ira ning prcgramme

    Length and Packaging i

    Water Hammer ResistanceHDPE cai w thstand repel uv presslresurgeslhatexced the stat c pressure rating oflhe pipe g v ng texceleit reslstance towaterhamrnerevents inD. ppe aniclpaiedsurgepressuresareil-rehgl-rest SrrgepressLfe nPE is14% essthan nPVCand81% essthaf nD PE wilhstandssurges!pto 150 200%ofdesignpressureWhen P.E. js used. piping system componentsarsubjectedto a significanily lowersurge.

    Size Range (mm) CoilLength(M)100,200.5001000

    125 - 4AA th 6-12ms0 -110 50,100 Straiqht enqthol6'12m

  • Checkthe WallAlignrnent and GapThe allgnrnentofthe two paars sho!ld be checked atthe sametime.Apossble m salgnmenl on ihe oLis de must noi exceed10% oiiheiirckness ofihe wa (Fgs) fthis mt sexceededa betterc amping pos lion s to be soughl by rctating the p pe. nsuch a case, however, thesu.facemustbere p aned.lnrpodantThe we ding s!riaces mlst be p aned mmediatelypiortothejontns.

    tsutt"Welding ProcedureOnce it has atla ned the flsion iemperature positon iheh eting element in the buil-welding machine. Press ihe pads tobejolned agalnstthe heat ng elenrentwith theforce req!ired forequa zaton lntL ihe entre crclmference of each of theloniing faces resis completely aganst I and a bead hasfomed. Reduce the equa ization pressure a mosi to 0. Theheatng ilme listed in the lable below s measured from this

    Leave pads n the butt'weld ng jo nting machine at we d ngpressure lnt theendofihecoo ng period onceiheheatngperod has elapsed remove the pads frcm heating e ement,wh ch shou d lhen be removed wlthoLrt touch ng ihe lo ni ngsufaces and p!sh the paris together mmed ately. The changeover ilme musi not exceed ihe va ue sted in the table Paypadicu ar attent on dlrring jo nt ng lhat ihe parts be rnovedtogether swlftly !nU ihe surface are aboutio touch. Then theyshou d be moved togetherso thatthey are ncontactaongiheentire c rc!mference. Next the pressur-a sho! d be increasedrapid y to the presenijo nt ng within the per od oft me specifedin the tab e beow This press!re rnustbe neces$ry, especia lyshofiy after the jo niifg presslrre has been aiia ned (Fig 6)The jo nt ng pads must stay if the weld ng machine underjo nt ng prcssure !nu the end oftlre coo ing perod specfied in

    Welding Bead ChecksAbead shoLrld Jorm aro!nd the ent re circ!mference oithe p peJo ntinqof two' p pointshoLr d be abovethep pecircumJerencemeansa wavs be ng posiive (Fiq7)

    ffili P 0e 2rNealirq loo 3) Ftl i9

    Recornrnended va ues for the heated tool butt \ryelding of p pes and ftt ngs

    (mm)Heghi oi Heat ng t me Changeover

    45 5 5 645 7 TO 45-70 5-6 56 6-107-12 15 74,124 6-8 '10-'1612-19 2A 120 190 8-T0 8.TT 16 2419-26 2.5 190-260 1A 12 11 14 24-32

    30 260-374 1216 1419 32-4537 50 l5 370,500 16-24 19-25 45,6050,70 4.4 25-35

    G me,t IM{ESUPFEVE IND.STFIES L:D 0 B'4 0- !r . r';1"""::"j"

    GUL HrloLnl LLE rh3ra: A Bch,lN!F,:irRil chftai'

    ",.:iu,umri.r.iriiir.,rrrso'ro*ns! [ll'fh'd ii:, :f]!I:' iLl;:;'.lro s ,iih3 Ga Nlrrli a |0deaelrr

    r3.nsD!L .z!.h ':1ffii"""'" iill llii!l;"" l!ii!;:. irllk D:lllrl!2 \l:l lala!i.4:500: rd: K"iab

    at a