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Supreme Pe System
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ffiffiggffifl##ppd'oeop.- H o,, or pr" .)o^..
li$er:S ze range 20mm to 450mmPressure c ass PN2 5to PN16
PE-63 PE,8O PE 1OO
"[ [:{,] liyslenlSupreme poyethyene p pes are a safe ong asting and costeffect ve so Lrtjon for potab e watersupply rrgaton,teecomandbore r/e applicaton Supreme HDPE pipes are manufaciuredfrom vlrgin raw matera wUr the hep of the state of arimanufacturng faciltes. The plant s eq!pped wth R and Dfac ites along wth Quality Assurance aboratory carrvingstr ngent raw materia and fln shed qoods iesis for rna nta ningqla ity as per lnd an as we as niernatona Stafdards Beif!pioneer n brngng nnovative pplng prod!cts for variedapp icaions, coniin!olrs mproveneni sa reg!larphenomenonAl these act v t es are can ed out with the he p oJ expeirs n thefied of Poymer Supreme strongy beieves n prcvdinguncomprom sing qLrality products and serr' ces io dellght the
The ppes and fltings are available in conrpele range lrcm20rnm to 450mm s zes. The pipes are available n PN 2.5 to PNl6pressureclass nPE63 PESOandPEl00grade.SLrpremePEp pes are rnanufactLrred according to ndanaswe nternatonaslandards. ll s techn ca y superior, cost effective and offersmanyadvantages over convent onal prod!cts
i-e,'rirre$ nnd ll!tEl{!ts. H glr re ablity and proven servce pedornaice. Hgh cotrosion resstance.. H gh impacl sirength. H glr clrem ca and abras on res stance.. Exce enl fow character st cs resu ts ntosgnficant
. Great fex b lity, igh1,,1'e ght, easy and fast nstalation
. Exce eil water harnmer reslslance.
. dea n shfiins soiiconditon and earrhquake prcne areas
. Exce ent UV res stance.
. Exce entweld abilty- eak proofloints
. W de varety oi insta aton meihods
. LonS servlce ie overa economy
Filiir!jt:90mm to 315mm bends (Nandmade) ndfierentang es and 90mm to 280mnr lees arc ava abe.Otlreraccessorres lke ianges s1!b ends, reducers and endcaps are aso available
$gnStandards
Grade Applicable siandardPotab e lrater ma ns. ho!se connect ons PE 63 and PE 80 lS 4984 ISO 4427 and D N 8074/75RLrraland agr cu tura p pes PE 63 and PE 80 rs 14 151 (P-r)Co umn pipes for subnrers ble pumps n co fomr PE 63 and PE 80 ts 498.1Sprnker ffgaton PE 63 lS 14151 Palt -1 and 2Se!,/erase / Subsoil drc nage PE 63 PE80 & P8100 tS T4333Coa handl.g . Llines PE 80 and PE 100 ts 4984lndusti a applcatons PE 80 ts 4984PLB D!cts PE 63 and PE 80 TEC specficauon G/CDS-08/02 NOV.2004lD Pipes for SLrbnrers b e pump PE 63 PE 80
*ffis4rg'AF!ili{;1ti*:1$ ui !-r1f}i}Fi i:ripr:s
. Environmental Agriculture Other
Efiuents chenrlca s and Undergmlnd drainage Co lrrnn pip ng forlreatedruntated waier and sewerageapp caton submelsbledisposa / rehab itaton otex n ng and jet pumps
1,4!n clpa water bod esSEZs, ayoLrls, elc
system for haid ng andconleya.ce oi roi .oaand cen'renlsurry . nr nes
ireatrnent P ants Slcuoi andde ivery plpes
Ufderwater p pe nes./ Desa naiion plants
Forconr'eyance of ed b eol, ir!t pu ps l! ces n'riks.nC orher f..d milcra s
Dlrstsupp.essoippng Sprinkerlrrgaton
(PLB duci )
and ar cond ton ng ducl p pes n dredg n!Lift rqaton
D-gass fg p pes ln
?:",
Iirrri.rii{,i:$ ri]l 'ii, ilr-rFf pllrqs ii1[: tl)is per ]S:4984OD PN 2,5 10DN ['] n N,l n Mn Mn2A 23 2E 33 34 4.025 2.3 28 2A 34 40 42 ,1932 2.3 2E 3.0 35 36 42 5.1 54 6.2
2Q 2E 33 3T 43 45 52 55 6.3 6T T664 6E 84 95
2t) 24 a1 9T T0 5 T1 I75 2.3 12 '11 5 125 14090 2E 33 .13 50 63 T2 93 t0 0 '150 167
110 34 40 61 100 12 123 '184 205125 60 68 98 2E 13I t5 5140 43 50 6.7 7.6 98 1A 12 8 43 15 6 174 90 211160 49 56 7.7 8.7 112 26 146 6.3 17.4 19 8 217 214rE0 63 8.6 9.7 126 16 4 20.0 22.2 244 271 300
90 r0 14 0 56 182 20.3 22.3 21.8 271 304 33.4 3TA228 250 27.1 30.5 338 37.5 415
308 338 374 41.1 46115 4 51 6
3'15 96 140 167 224 244 2n7 141355 21 '17 0 '18 I 24n 275 323 395
12.2 43 '19 l 222 2AQ 324 364 421 541 625450 13.7 6.0 215 250 31.4 36.4 41.0 500 5TT
Dimensions and pressure rating chart for HDPF pipes (PE 80) as per lS i 4984
PN6 PN8 10uN Nin Mn N4in. firln [1n
23,5 2.3 2B 2A 33 t132 30 35 3.6 42 ,!5 5240 43 4.5 52 56 6450 23 28 29 34 56 64 6963 2.5 30 36 47 79 89 9875 2.9 34 4.3 50 56 64 Q4 11790 23 28 3.5 41 5.1 59 6T 76 n2 93 100 r4 0
110 43 50 6.3 7.2 82 90 100 12 123 1TQ125 31 T1 8l 93 0.5 114 2A r3 9 15 5140 35 41 17 12.8 43 15 6 94160 40 ,16 62 71 33 14.6 63 17.8 19 8 221180 51 7A 79 142 1't 5 34 5l',) 83 20.0 222 249 216200 49 56 8T 128 49 223 248 276 306225 55 63 98 12.8 143 6T 86 205 31 l
70 9.7 09 14.2 15 9 86 207 22E 253 3,15 382108 21 15.9 177 231 255 283 312 425
17 9 19 9 234 260 287 31 8 350355 8T 98 137 263 29.2 323 358 137 490 541400 98 115 '15.1 80 34,1 364 421 ,14.5 514450 11 0 129 1T.4 243 255 50.0 277
Dimensions and pressure ratinE chart forHDPE pipes (PE 100) as per lS ;4984
Dimensions and pressure rating chafi forHDPE pipes (PE'100) as per lS0:4427
ODDN ['lin32
50 ,16
58 6775 5.6 65 68 79
78 a2 95|0 100 115125 132
83160 95 r10 8180 4.1 124 39 532AA 9 137 17 0 142
r5 5 t9 6 205 245t7l 224 221 272
254 304315 87 224355 211 261400 23.7 241 294450 26.7 32.0 33 'l 397 ,19.0
125DN L'ln Min2t) 23 2825
32 24 29 3440 24 2.9 3.0 35 37 43 46 53
30 3.7 43 53 5.7 6.529 54 57 65 8.1
75 l5 96s0 A2 62 6.7 7.6
110 50 57 66 21 92 00 112 124125 57 65 75 04 3 127 153
73 84 9.5 0.3 t6 2.7 112 158 17608 8 32 45 162 18.i 24.2
130 82 2Q3 22.6200 91 10 3 124 3.4 65225 '10 3 1t 6 '13 5 51 66 22J 254250 114 128 15 0 6.7 8.4 245 226 2a1 28.22AA 128 14.3. t6 8 87 20.6 229 25.3 281 31.6 350
t8 9 214 23.2 258 316 35.5 39.3291 321 356 40.0 412
142 2t2450 24.5 238 269 312 331 333 407
Peope rwho hnow plast.s best
F--
Dimensions and pressure rating chart for HBPE pipes (PE 100) as per DIN 8074
ODs20
SDR41
l,l n f,lar
s 12.5SDR 26
s 10SDR21
S8SDR 17
s63SDR 13 6
s5SDR 11
S4SDR 9
s32SDR74
s25SDR 6PN 32
ll i LlaiDN !1n Lir Lln i Mn2Q 18 22 1925 t8 22 19 49
5l 5,{ 6240 19 43 ,15 52 55 63 67 76
3T 43 46 53 56 6.4 69 78 9454 5E 6 71 81 86 9.7 t0 5 11 8
T5 1g 56 6.4 6.E 84 95 10 3 116 125 t4 Q43 50 54 6.2 67 76 8.2 9.3 101 123 13 E 150
110 53 6r 66 75 81 92 10.0 11.2 123 13 8 151 169 183 2t448 55 60 68 92 10 4 11.4 12.8 144 15 6 171 r9.1 2AA 231
41 62 67 76 83 94 10 3 116 12.1 14.2 157 t7 5 192 2t4 t3 3 25946 62 11 87 95 AT 11 I 132 14.6 16.3 179 ts I 219 266 295
180 5l 69 7S 8.6 97 10 7 20 13 3 1,19 16.4 18 3 2Q1 224 246 273 299200 49 56 87 9.6 10I 11 I 13 3 16 4 142 203 224 249225 55 63 97 10.8 121 13 4 1s 0 t6 6 18 5 205 228 252 280254 62 11 96 10I 119 13 3 14A 16 5 18,1 205 227 252 279280 69 18 147 120 134 t5 0 t6 6 18 5 20.6 229 254 465 514315 87 121 13 6 15 0 167 18 7 208 232 258 523 57.8
87 9.8 13 6 152 6S6 '18 8 211 234 261 294 439 485 536 590 65.1400 9E r1.0 '15 3 171 t9'l 21 3 237 49.4 54.7 604 665 73.4,150 11 0 123 17.1 192 215 267 152 50.3 556 61.5 679
1S Ser.: SDR sland d Dmansi Aso ppes e ava abe n PE 63 and PE 30 gi.ce rlh difercrl pr.ssre..ses
..i0inting TechniquesSupreme Polyethyene p pes can belointed by d fferent means. some of the jo nl ng techniques are as g ven be aw:
. CoLrp ng lo nl
Training on "Jointing TechniqLres"Supreme lras n hous'Tra n ng Centre' at Gadegaon, nearJagaon i sourendeavorto m pari know edge lo our cusiomersof varols lo nting methods ndicaled above We have experts wilh ndepth knowledge n the above menloned jointingtechnolog eswhocan guide ourc!slomrsihro!gh a well str!clured ira ning prcgramme
Length and Packaging i
Water Hammer ResistanceHDPE cai w thstand repel uv presslresurgeslhatexced the stat c pressure rating oflhe pipe g v ng texceleit reslstance towaterhamrnerevents inD. ppe aniclpaiedsurgepressuresareil-rehgl-rest SrrgepressLfe nPE is14% essthan nPVCand81% essthaf nD PE wilhstandssurges!pto 150 200%ofdesignpressureWhen P.E. js used. piping system componentsarsubjectedto a significanily lowersurge.
Size Range (mm) CoilLength(M)100,200.5001000
125 - 4AA th 6-12ms0 -110 50,100 Straiqht enqthol6'12m
Checkthe WallAlignrnent and GapThe allgnrnentofthe two paars sho!ld be checked atthe sametime.Apossble m salgnmenl on ihe oLis de must noi exceed10% oiiheiirckness ofihe wa (Fgs) fthis mt sexceededa betterc amping pos lion s to be soughl by rctating the p pe. nsuch a case, however, thesu.facemustbere p aned.lnrpodantThe we ding s!riaces mlst be p aned mmediatelypiortothejontns.
tsutt"Welding ProcedureOnce it has atla ned the flsion iemperature positon iheh eting element in the buil-welding machine. Press ihe pads tobejolned agalnstthe heat ng elenrentwith theforce req!ired forequa zaton lntL ihe entre crclmference of each of theloniing faces resis completely aganst I and a bead hasfomed. Reduce the equa ization pressure a mosi to 0. Theheatng ilme listed in the lable below s measured from this
Leave pads n the butt'weld ng jo nting machine at we d ngpressure lnt theendofihecoo ng period onceiheheatngperod has elapsed remove the pads frcm heating e ement,wh ch shou d lhen be removed wlthoLrt touch ng ihe lo ni ngsufaces and p!sh the paris together mmed ately. The changeover ilme musi not exceed ihe va ue sted in the table Paypadicu ar attent on dlrring jo nt ng lhat ihe parts be rnovedtogether swlftly !nU ihe surface are aboutio touch. Then theyshou d be moved togetherso thatthey are ncontactaongiheentire c rc!mference. Next the pressur-a sho! d be increasedrapid y to the presenijo nt ng within the per od oft me specifedin the tab e beow This press!re rnustbe neces$ry, especia lyshofiy after the jo niifg presslrre has been aiia ned (Fig 6)The jo nt ng pads must stay if the weld ng machine underjo nt ng prcssure !nu the end oftlre coo ing perod specfied in
Welding Bead ChecksAbead shoLrld Jorm aro!nd the ent re circ!mference oithe p peJo ntinqof two' p pointshoLr d be abovethep pecircumJerencemeansa wavs be ng posiive (Fiq7)
ffili P 0e 2rNealirq loo 3) Ftl i9
Recornrnended va ues for the heated tool butt \ryelding of p pes and ftt ngs
(mm)Heghi oi Heat ng t me Changeover
45 5 5 645 7 TO 45-70 5-6 56 6-107-12 15 74,124 6-8 '10-'1612-19 2A 120 190 8-T0 8.TT 16 2419-26 2.5 190-260 1A 12 11 14 24-32
30 260-374 1216 1419 32-4537 50 l5 370,500 16-24 19-25 45,6050,70 4.4 25-35
G me,t IM{ESUPFEVE IND.STFIES L:D 0 B'4 0- !r . r';1"""::"j"
GUL HrloLnl LLE rh3ra: A Bch,lN!F,:irRil chftai'
",.:iu,umri.r.iriiir.,rrrso'ro*ns! [ll'fh'd ii:, :f]!I:' iLl;:;'.lro s ,iih3 Ga Nlrrli a |0deaelrr
r3.nsD!L .z!.h ':1ffii"""'" iill llii!l;"" l!ii!;:. irllk D:lllrl!2 \l:l lala!i.4:500: rd: K"iab
at a