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B R E A K T H R O U G H M A N A G E M E N T G R O U P B R E A K T H R O U G H M A N A G E M E N T G R O U P
BMGBMGTMTM
BREAKTHROUGH MANAGEMENT GROUP
Support from the Top to Drive Commitment & Value Across the
OrganizationBrian A. Watson, Ph.D.
Vice President, Product Development(908)623-0686
BMGBMG
2May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Outline
Begin with the End in Mind Why is Commitment So Hard? Create the Need Set the Right Expectations Get Involved Measure Performance Plan for Success
BMGBMG
3May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Begin with the End in Mind!
BMGBMG
4May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Why is Commitment So Hard?
System Dynamics May Limit DFSS Implementation Effectiveness
BMGBMG
5May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Why is Commitment So Hard?
BMGBMG
6May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Why is Commitment So Hard?
Turf Wars!
BMGBMG
7May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Create the Need
BMGBMG
8May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Create the Need
Be Open & Honest about your Existing Product Development Process
Customer
Customer
CTO
Product Mgr
Customer
COO
Official Process
CEO
Good Idea?CEO Sell Product
Fast Track
No
Yes
yes
Sales
BMGBMG
9May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Create the Need
Simulate the Current Chaos
BMGBMG
10May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Set the Right Expectations
Reduce Variation then Shift the Mean
Observation
Indi
vidu
al V
alue
8273645546372819101
400
300
200
100
0
_X=68.6UCL=108.3
LCL=29.0
a b c1
I Chart of Days by Phase
BMGBMG
11May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Setting the Right Expectations
Time
# Adopted
Inno
vato
r
Early
Ado
pter
Lagg
ard
Early
Maj
ority
Late
Maj
ority
Patience is a Virtue!
BMGBMG
12May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Get Involved
"It is not the critic who counts, not the man who points out how the strong man stumbled, or where the doer of deeds could have done better. The credit belongs to the man who is actually in the arena; whose face is marred by the dust and sweat and blood; who strives valiantly; who errs and
comes short again and again; who knows the great enthusiasms, the great devotions and spends himself in a
worthy course; who at the best, knows in the end the triumph of high achievement, and who, at worst, if he fails,
at least fails while daring greatly; so that his place shall never be with those cold and timid souls who know neither
victory or defeat."
Theodore Roosevelt Speech at the Sorbonne
April 23, 1910
BMGBMG
13May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Get Involved
“Superabrasives…used Six Sigma to quadruple its ROI [and generated] a decade’s worth of capacity without spending a nickel on P&E…”
Lead a DFSS Project
1997 GE Annual Report
BMGBMG
14May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Get Involved
Great Leaders are Great Teachers Winning Leaders Make Teaching a Personal
Priority Winners have a Teachable Point of view
Teach!
The Leadership EngineNoel Tichy
BMGBMG
15May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Measure Performance
Measure Product & Service Capability
Service#
Requirements Total OppsService
DPUService DPMO
Service RTY
Service Zst
1 Loan Approval Process 4 8 0.316752 39594.04 72.85% 3.262 Loan Payment 2 2 0.397879 198939.7 67.17% 2.353 Regulatory Compliance 2 33 0.01001 303.3333 99.00% 4.934 Customer Inquiry 2 2 0.155399 77699.61 85.61% 2.925 Loan Payoff Notification 2 4 0.054 13500 94.74% 3.716789
10OVERALL 12 49 0.9340 19062.06 39.30% 3.57
OVERALL PERFORMANCE SCORECARD
Consumer LoansOperation
Date: 9/1/2002Prepared by: A. B. Smith
Abi
lene
Bra
nch
Dal
las
Bra
nch
Hou
ston
Bra
nch
Lare
do B
ranc
h
San
Ant
onio
Bra
nch
Wac
o B
ranc
h
Req
uire
men
ts Z
st
Decision Cycletime 3.29 5.54 3.26 3.86 4.50 5.90 3.56Funding Cycletime 2.78 2.49 4.32 5.08 3.54 2.85 2.89Account Accuracy 2.39 2.05 2.44 3.72 3.79 4.67 2.51Amount Accuracy 1.37 2.28 5.49 0.08 2.66 4.24 1.31SERVICE Zst 2.27 2.46 3.11 2.22 3.26 3.49 2.66
BMGBMG
16May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Measure Performance
Measure & Reward People Performance
BMGBMG
17May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Plan for Success
Projects Right
The Right Projects
Successful Product Development is all about…
BMGBMG
18May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Keys to “Doing the Right Projects”
Strategy Product development
projects must be linked to your corporate strategy.
Project Prioritization Process A robust selection
process to pick the right projects must be in place.
Superior Benefits Products selected for
development must deliver unique benefits to the user.
0
20
40
60
80
100
Success Rate (%) Market Share (%)
Me-TooSuperiorModerate
Advantage
BMGBMG
19May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
“Doing projects Right” CSF’s
A Robust Design Process Stresses Upfront
Homework Defines the Product or
Service before development begins
Continuously listens to the Voice of the Customer
Has rigorous tollgate reviews
Executes with high quality0
102030405060708090
Succ
ess
Rat
e (%
)
Poor
HomeworkModerate
HomeworkExcellent
Homework
Solid Upfront Homework can DOUBLE your Success Rate!Reference: Cooper & Edgett “Product Development in the Service Sector”
BMGBMG
20May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Keys to “Doing projects Right”
Average
Value-Added
Time on
Design
Tasks
Number of Projects per Developer
100%
80%
60%
40%
0%
20%
65431 2
Reference: IBM Development Efficiency Study
Resource Allocation is Critical
BMGBMG
21May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Plan for Success
Launch DFSS as a Process Improvement Effort
Control Improve Analyze MeasureDefine
Define Problem
Define NPD CTQs
Map AS-IS NPD Process
Measure NPD Performance
Analyze NPD Gaps
Analyze DMADV
Methodology
Re-configure NPD Process
Integrate DMADV into NPD Process
Roll out new NPD Process
Launch NPD Projects
Training & Coaching
Measure NPD Performance
BMGBMG
22May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Plan for Success
Integrate DFSS into your Stage Gate Process
BMGBMG
23May 2, 2023
TMTM
BREAKTHROUGH MANAGEMENT GROUP
Summary
Begin with the End in Mind Commitment is Hard? Create the Need Set the Right Expectations Get Involved Measure Performance Plan for Success