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“Learn From The Best”
Supply Chain Pioneer Presentation
Supporting Innovation In The Supply Chain
Larry Golen
Vice President & General Manager
North America 1
Lennox International OVERVIEW (2013)
Refrigeration Heating & Cooling
Residential
Products Split Systems
Indoor Air Quality Rooftop Package
Split Systems
Rooftop Package Chillers / Terminal
Split Systems
Food Preservation
Industry Cooling
Geography US / Canada US / Canada Europe MEA Global
2013 Revenue US $ million
$ 1583 $ 844 $ 772
$3.2B in revenue
Source: Lennox International 2013 results 2
Commercial
3
Heatcraft Worldwide Refrigeration GLOBAL PRODUCT BRANDS
Americas Europe Asia Pacific / Australia
Global Operations NORTH AMERICA
4
Heatcraft North America – Commercial Refrigeration Stone Mountain, Georgia, USA
Brands Bohn Larkin Climate Control Chandler
Manufacturing Locations Stone Mountain, GA Tifton, GA
Region North America
Global Operations NORTH AMERICA
5
Heatcraft North America – Supermarket Stone Mountain, Georgia, USA
Brands Kysor/Warren case Kysor/Warren systems
Manufacturing Locations Columbus, Georgia (2) Mexico City, Mexico
Region North America
Global Operations MEXICO (JOINT VENTURE)
6
Bohn de Mexico Mexico City, Mexico
Brands Bohn FB (coils, doors, transport)
Manufacturing Locations Queretaro, Mexico Merida, Mexico (systems) Monterrey, Mexico
Region Mexico
• Restaurant • Convenience • Institutional
• Grocery • Hypermarket • Drug / Dollar
• Processing • Storage • Distribution
• Process Cooling • Data Center • Energy
Global End Markets GLOBAL CUSTOMERS
7
Food Service Supermarket Cold Storage Industry Cooling
Company names are trademarks or registered trademarks of their respective companies
8
Strategic Supply Chain Approach
Supply Alignment (SA) Value Analysis & Engineering (VAVE)
1
2
3 4
5
6 Value
Engineering
Design
For X
Collaborative
Product
Development
Supply Chain
Reconfiguration
Value
Stream
Analytics
Taxonomy
Strategy
• Strategic suppliers strategy
• Make versus buy strategy
• Supplier ops improvement
• Integrated supply chain
• Supply market analysis
• Cost driver analysis
• Should-cost analytics
• Joint cost improvement
• Common characteristic
part families
• Enterprise volume pooling
• Supply base segmentation
• Voice of customer
• Complexity reduction
• Alternative design
• System optimization
• Product platforming
• Materials substitution
• Specification
rationalization
• Manufacturability
• Quality and Warranty
• Supplier engagement in
early PD process
• Design optimization with
suppliers
Innovating
with the
Supply Chain
Innovation Process DEVELOPMENT STRATEGY
Development Process:
High-level Planning Process:
Vision
Discovery
Objective:
Objective:
3 Year Product Plan
Build Business Case
Execute external search
Expand set of external options
Evaluate options
Identify best option
Identify integration needs
Identify near-term shopping list
Strategy
Scoping
Broaden option set:
Expand definition of need
ID “ideal solution”
Explore internal sources
Identify potential external options
Prioritize need for external search
Identify long-term wish list
Product Roadmap
Development
Conduct due diligence
Structure/negotiate the deal
Integrate
Expand near-term shopping list as
required
Value Analysis and Value Engineering PROCESS OVERVIEW
10
Taxonomy
AQFD Supplier
Workshops
Design for X
Value Stream
Analytics & Cost
Modeling
Modularity
Breakdown
into Sub-
systems
Prioritized
Sub-systems
Prioritized
Characteristics
Supply Chain
Re-
configuration
Complexity
Reduction
Supplier
Collaboration
& Pricing Idea collection &
Implementation
SCM Strategy,
Total Cost of
Ownership
Structure Product
Breakdown for
Analysis
Create Options
& Prioritize
Evaluate Options Costing Of
Priorities/ Targets
Implementation
Component-
level Teardown Idea
Generation
Open Innovation COMMERCIALIZATION SUCCESSES
Composite Machine Enclosures
Innovative solution for large refrigeration rack systems
Approximate 40% reduction in cabinet structure weight
Robust structural design using stress skin composite panels
High resistance to chemical / environmental conditions
Sustainable design: no VOCs used
Fewer structural seams reduce opportunity for water leaks
SunSource for Refrigeration
Enables grid-free operation during times of peak energy usage
Pairs a Heatcraft microchannel condenser with the Lennox SunSource solar energy system
Cuts energy bills, lowers emissions and reduces refrigerant charge
Supplies excess electricity to the building or power grid
70% reduction in refrigerant charge with microchannel heat exchanger
EC Motors from Treadmills
Energy efficient motors from outside our traditional supply chain
Up to 75% efficient
Most energy efficient motor available for evaporators
Drop-in replacement for existing shaded pole and PSC motors
Typical payback on motor replacement 18-24 months
12
Thank you for your attention!
Questions?
Heatcraft Worldwide Refrigeration OVERVIEW