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Glo
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Supply Chain Networks: Best Practices and Emerging
TrendsN. Viswanadham
Deputy Executive Director, The Logistics Institute – Asia Pacific
National University of [email protected]
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s Outline
• What is a Supply Chain?• Some Best Practices• Web Enabled Supply Chain
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What is a Supply Chain?
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DesignCenter
Shippers
Information Network
DistributionCenters
Company B
Company AMaterialsSupplier
Subassemblies
IntelligentA
gents
Customers
Raw PartsInventory Status
ProductsCosts
ServicesTransport mode
AvailabilitySchedules
Product andProcess Design
Logistics Chain
FinishedGoods
Inventory
INTEGRATED MANUFACTURINGSUPPLY CHAIN
Assemblies
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Exploration
Legalities
Drilling ProductionField Processing
Storage
Transportation
Refining
Information Network
Distribution
PetrochemicalPlants
Petrol Pumps
Products
Storage
Storage
The OilChain
Supplier Assembler
Supplier Distributor
Logistics Provider Customer
Retailer Bank
Integrated Supply Chain NetworkInternet
Information NetworkIT Network (Extranet)
Logistics Hub
Logistics Network
Material Flow Integration
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n s Supply Chain Decomposition
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Supplier OEM DistributorCustomer
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Design Manufacturing Sales
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Machine 1 Machine 2 Machine 3
B2B Logistics Value Chains
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ii ii ii
Supplier OEM DistributorCustomer
• Movement of materials between businesses and from business to the consumer
• In-bound Logistics: Suppliers to Manufacturers• Out-bound Logistics: Manufacturer to Resellers
Logistics
• Freight transportation, warehousing, material handling, protective packaging, inventory control, order processing• Third parties
B2B Logistics Value Chains B2C Logistics Value Chain
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Some Best Practices in Supply Chain Networks
• End to End Value Delivery Process Perspective• Outsourcing• Customer Centricity• Information Sharing• Vendor Managed Inventory• Cross docking
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Supplier DistributorCustomerManufacturer
• Channel master or a process owner.• Interface management.• Process based Performance measurement
Logistics
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1 4 EndProducts
Inputs
2 4ToCompetitors?
3
FromCompetitors?
Business Process Outsourcing• Logistics• ASPs
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POSTPONEMENT & CONFIGURATION
RETURN MATERIALSAUTHORIZATION
CALL CENTRE SUPPORT
GLOBAL SOUTIONS TEAMDATA HUB OPERATIONS
TRADE FINANCING
MATERIALS / VENDOR HUB
Supply ChainSolutions
Outsourcing
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The CustomerChannelsProduct/Service Offering
Inputs &Raw
Materials
Assets&Core
Competencies
Assets&Core
Competencies
Inputs &Raw
Materials
Product/Service Offering
ChannelsThe Customer
The Traditional Supply Chain Starts with Assets, Core Competencies
The Customer-Centric Supply Chain Starts with the Customer
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Collaborative Opportunities in Supply Chains
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Assembly Line
Wait-Room(operated by ABC)
Inventory owned by supplier
Kits for 20 units4 hourly
delivery
Supp
liers EDI
Consumptionreport (daily)
Inventoryreport (wkly)
Procurement Office
EDI up to 18 mth forecast (weekly)
EDI PO
ABC
(Kitt
ing
Hub
)
FTZ
Min-max control
Supplier Hub
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Emergence of the Internet and the www has impacted the Logistics Industry in fundamental ways
Web Enabled Supply Chains
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Internet Enabled Supply ChainWhat does the Internet enable?– Non-intrusive communication (e-mail)– Information transfer– Global reach– Rich content
In the Business context this means – Direct selling ( Dis-intermediation)– Customer self-service (Product: search, comparison,
configuration; order, pay, and track, self-repair)– Collaboration
Product developmentPlanning and forecastingScheduling
– Monitoring outsourced activities
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s Dell Online
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BTO, CTO Five Day Car
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n s Disintermediation
Selling something directly to consumers. Positive effects: lower costs of distribution and happier customers who get exactly what they want for less money and in less time. Negative effects: serious dislocation as intermediaries disappear. With the arrival of a truly ubiquitous, universally accessible WWW, the theory goes, companies can provide consumers with precisely what they want at the lowest possible cost with the shortest time between manufacture and delivery.
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Traditional Cut-Flower Industry Chain
Calyx & Corolla’s New Cut-Flower Industry Chain
Participant
Grower Jobber Wholesaler Florist CustomerPrice Charge $8.00 $12.00 $24.00 $60.00*
Markup 50% 100% 150%
Price Charged
* Survey of Boston florist, price included delivery charge and tax, July 1995.
Participant
Grower Customer
$54.00**
Calyx & Corolla
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In case of Vortals there will be Industry specific content and Services.
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Trading Exchanges
Steel ExchangeElectronic
Components Exchange
OtherVertical
Exchanges
BUYERS
SELLERS
LogisticsExchange
Logistics Exchange
•Suppliers•OEMs•Agents
•Sea Cargo•3PLs•Agent•Freight •Air Cargo•Forwarder
• Public, Private and consortia Exchanges
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Products and services were designed and built far in advance of customer needs.– Today customers want to configure the products and services to
their own requirements
Customers cannot compare prices quickly and easily. Producers made billions of dollars in profits– Harnessing the word of Mouse, called Viral marketing, messages
both good and bad spread like a contagion
Supply chain that runs backward is optimized.– The delivery chain that runs forward toward customers has hardly
changed in the past 100 years.
Retailers tell customers “You come to us”. – Online consumers are saying:My place, my time is the new
mantra.They say it is not e-buz but Me-buz
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Regardless of technology innovations & The promise of the internet, we are still dealing with people and relationships
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e-Channel Solutions Facilitate Responsive and Efficient Links Between Shippers, Carriers and others
Tangible goods still have to move (and be stocked) through space and time. . . new strategies and methods must create new value
Fulfillment Perspective
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Four Types of Automation: Investment View Point
Material Flow AutomationInformation flow and Decision making AutomationSupervision and Control AutomationRelationshipsBalanced Investments
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The Four Types of AutomationRelationship Automation
Information Automation
Control &
Supervision A
utomation
Mat
eria
l Flo
w
Aut
omat
ion Automated
Supply ChainAssembly
Automation
Paper based, word of mouth
Face to Face Interface
Open loop (human) Controllers
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$$
E-Supply Chains Should not Underestimate Fulfillment Requirements
$0 Process
Attract Sell Fulfill Retain
InternetRetailer
TechnologyInvestment
Browse Select ReceivePayOrder Come Back
100%
0%
CustomerSatisfactionPotential
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