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 1/28/2015 1  / Fords A/c payable process Fords A/c payable process Ford A/c payable process Ford A/c payable process Process Improvement Process Improvement

Supplier Networks OS Jan 2014-15

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  • 1/28/2015

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    STRATEGIC SOURCINGSTRATEGIC SOURCING/

    Fords A/c payable processFords A/c payable process

    Ford A/c payable processFord A/c payable process Process ImprovementProcess Improvement

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    Best Practice : Total Best Practice : Total cost of procurementcost of procurement

    Total cost of procurement Many suppliers competitive market

    Cost of goods Other costs*

    Total cost of procurement L T relationships with few suppliers (Lean manufacturing)

    Cost of goods Other costs*

    Elements of process partnership relationships

    AttitudesTrust

    Joint learning

    Long-term expectations

    Sharing success

    Multiple points of contact

    Closeness of

    Actions

    Joint problem solving

    Joint co-ordination of

    activities

    Few relationships

    Information transparency

    Dedicated assets

    Closeness of relationship

    Supply NetworksSupply Networks

    Lean supply networks Lean supply networks Toyota, Honda, HeroToyota, Honda, Hero

    Agile supply networks Agile supply networks Nokia, Cisco, MotorolaNokia, Cisco, Motorola

    Elements of process partnership relationships

    AttitudesTrust

    Joint learning

    Long-term expectations

    Sharing success

    Multiple points of contact

    Closeness of

    Actions

    Joint problem solving

    Joint co-ordination of

    activities

    Few relationships

    Information transparency

    Dedicated assets

    Closeness of relationship

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    Kankei Kaisha =dedicated supplier plants, Dokuritsu Kaisha = Independent supplier plants

    Agile NetworksAgile Networks

    Multi Multi --sourcing more prevalentsourcing more prevalent

    Through agility in manufacturing facilitiesThrough agility in manufacturing facilities

    Through network flexibilityThrough network flexibility Multi Multi --sourcing more prevalentsourcing more prevalent Quick integration of suppliers (template based)Quick integration of suppliers (template based) Planned exit at end of contract periodPlanned exit at end of contract period

    Second-tier suppliers

    First-tier suppliers

    SBU A

    SBU B

    Second-tier customers

    First-tier customers

    Focal level

    Upstream Downstream

    Flow of Products/ServicesFlow of Information

    Supply networks agility through change in supplier groups

    SBU B

    Plant C

    xx

    x

    Supply side of the network Demand side of the network

    x x

    Various other supply chain flexibilities such postponement, modularization of products, and more customized products

    Design&Development

    C

    U

    S

    T

    Promotion&Sales

    R

    A

    W

    AgileSupplyNetworks(NOKIA India)

    Distribution

    FinishedGoodsManufacturing

    MaterialsSupply

    ComponentsSupply

    Warehousing Retailing

    AfterSalesSupport

    ServiceCenters

    O

    M

    E

    R

    S

    Flowsofmaterial,information,money,andknowledge

    M

    A

    T

    L

    S

    Plastics

    IndiaSupplier

    Quick supplier integration and planned exit

    Template based integration of suppliers

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    Supplier segmentation: identifying strategic suppliers

    Network Management TheoryNetwork Management Theory Network StrategyNetwork Strategy

    Network ViewNetwork ViewFirm View of Network ManagementFirm View of Network Management

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    Aligning Firm view and Network viewAligning Firm view and Network viewNetwork EnvironmentNetwork Environment

    TheThe network view -

    framework

    IKEA networkIKEA network

    IKEA IKEA network strategy componentsnetwork strategy components

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    AlkzoAlkzo Nobel case : Lack table (Future Biz)Nobel case : Lack table (Future Biz) Becker Becker AcromaAcroma case: IKEA case: IKEA -- Network ExitNetwork Exit

    Toyota Supplier NetworksToyota Supplier Networks

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    Li and Fung CaseLi and Fung Case

    ExhbitsExhbits 5&6 : 5&6 : Relative WagesRelative Wages

    Li and FungLi and FungAnalysis of Analysis of ClassiqueClassique OrderOrder

    Options: 1. Philippine -Manilla supplier (2) Chinese supplier Qingdao (supervise with own staff- 2/3/4 visits) (3) Transfer order to HV division

    Li and Fung: Hos options for Li and Fung: Hos options for ClassiqueClassique orderorder

    Li and Fung Li and Fung

    Restructure Soft Toys divisionRestructure Soft Toys division

    Soft Toys Soft Toys Old StructureOld Structure Soft Toys Soft Toys -- Proposed StructureProposed Structure

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    Laus Proposed change in Laus Proposed change in working structure (Soft working structure (Soft Toys) from one hub at Hong Toys) from one hub at Hong Kong to three hubs at Hong Kong to three hubs at Hong Kong, Taipei and SeoulKong, Taipei and Seoul

    Cost Benefits for a foreign company to use Li and Cost Benefits for a foreign company to use Li and Fung Fung vsvs set up its own offices and staff set up its own offices and staff (Exhibit 10)(Exhibit 10)

    Li & Fung turnover $795.5 millionOr HK$ 6125.5 million

    Li & Fung Business from top 5 customers $365.9 million (46%)

    Average annual business for each of top 5 customers thru Li d F

    $73.18 millionand FungEstimated commissions @6% $4.39 million

    Total cost of maintaining Hong Kong office (Exh 10) $1.38 million

    Number of cities in which offices could be maintained w.r. to commission paid (possibly more because Hong Kong prices are high w.r. to other locations)

    3.2