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YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and intended only for use with a YANMAR engine. All safety and warning information contained in the Yanmar Operation Manual and Service Manual is adopted and incorporated to apply to the components, accessories, and parts that are utilized with Yanmar engines. Follow all instructions and precautions before installing this product, before operating, during operation, and during periodic maintenance procedures for your safety, the safety of others, and to protect the performance of your engine.

Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

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Page 1: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

YANMAR CO., LTD.

YANMAR AMERICA CORP.

Supplement to Yanmar Kit Installation Instructions

SAFETYThis product is designed and intended only for use

with a YANMAR engine. All safety and warning

information contained in the Yanmar Operation

Manual and Service Manual is adopted and

incorporated to apply to the components,

accessories, and parts that are utilized with Yanmar

engines. Follow all instructions and precautions

before installing this product, before operating,

during operation, and during periodic maintenance

procedures for your safety, the safety of others, and

to protect the performance of your engine.

Page 2: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

1 Panel ASSY w/8x7 Enclosure 1

2 Key 2

TIER 4F MODELS

3TNV88C-DSA

3TNV88C-DYEM

4TNV88C-DSA

4TNV88C-DYEM

4TNV86CT-GGE

4TNV98C-GGE

4TNV98C-NSA

4TNV98C-NYEM

4TNV98CT-GGE

Remarks:

PAGE 1 OF 1 KP8-E PANEL KIT

INS-KP8-E-0010

129A88-91510

129A88-91320

YANMAR CO., LTD.

YANMAR AMERICA CORP.

RemarksItem Description QuantityPart No.

1

Page 3: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 1

Splash Screen

YANMAR

Page 4: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 2

Press Any Key

Menu’s - Navigation

Engine Speed

1050RPM

Engine Speed

1050RPM

Soft Keys Displayed

Page 5: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 3

1 2 3

Navigation Buttons

Menu’s - Navigation

: Main Menu

: Exit

: Change

: Scroll Down

: Next

: Increment Value

: Decrement Value

: Scroll Up

: More Information?: Acknowledge

Page 6: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

Menu’s – Main Menu Overview

Fault CodesReset Maint TimerEngine SettingsRegenerationDisplay SetupAbout

12/18/2014 Rev: 1.17 Page 4

Page 7: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 5

Menu’s – Main Menu

Page 8: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 6

Active Fault Code

9/9/2014 Rev: 1.02 6Confidential - MBW Technologies, LLC

P1198Low oil pressure

%

47Active Codes

Page 9: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

Menu’s – Fault Codes

?

12/18/2014 Rev: 1.17 7

Fault CodesReset MaintTimerEngine SettingsRegeneration

Fault Codes Menu Selection

P1198Low oil pressure

P1198

?

P1198Low oil pressurelow oil pressureSTATUS: Active (DM1)SPN: 100FMI: 1

OCC: 4SRC: 0

Page 10: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

Fault CodesReset MaintTimerEngine SettingsRegeneration

Menu’s – Reset Maintenance Timer

Reset MaintenanceTimer?

Press []

Reset Maintenance Timer Menu Selection

12/18/2014 Rev: 1.17 8

Maintenance Timerwas reset

Page 11: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 9

Menu’s – “Engine Settings”

Fault CodesReset MaintTimerEngine SettingsRegeneration

Press key 4 timesTo enter the password

???

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp150

Password Required

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp150

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp150

800….3150..

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp150

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronousCAN

Ramp150

800….3150..

50 RPM resolution

Page 12: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 109/9/2014 Rev: 1.02 Confidential - MBW Technologies, LLC Page 10

Menu’s – “Engine Settings”

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

DroopCAN

Ramp150

DroopIsochronos

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp150

AnalogCAN

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp150

2-StateRamp

Disable

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp150

Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours

TIER 412002400

IsochronosCAN

Ramp1500….

250..

10 Hour resolution

Page 13: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

Menu’s – Regeneration

12/18/2014 Rev: 1.17 11

RegenerationRegeneration Start

AllowInhibit

Regeneration Regeneration Start

Reset MaintTimerEngine SettingsRegenerationDisplay Setup

Regeneration Menu Selection

Page 14: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

Engine SettingsRegenerationDisplay SetupAbout

Menu’s – “Display Setup”

Display Setup Menu

Display Mode:BacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate

Single50%50%BARCELLTRGPH

SingleDual

Display ModeBacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate

Single50%50%psiCELLTRLPH

BARkPAPSI

Display ModeBacklightContrastDistance UnitsPressure UnitsTemp UnitsVolume UnitsFlow Rate

Single50%50%milespsiFLTRLPHGALLTR

Display ModeBacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate

Single50%50%BARFLTRLPH

CELFAHR

12/18/2014 Rev: 1.17 12

Display Mode:BacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate

Single50%50%BARCELLTRLPH

0-100%

Display Mode:Backlight:Contrast:Pressure Units:Temp Units:Volume Units:Flow Rate

Single50%50%BARCELLTRLPH

0-100%

Page 15: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

YANMAR POWER

Menu’s – “About”

Version SW 1020_ v10Reset MaintTimerEngine SettingsDisplay SetupAbout

About Menu Selection About

12/18/2014 Rev: 1.17 13

Page 16: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 14

Reset Regeneration Normal Operation - Displays

Engine Load

47 %

Runtime Display

Engine Load

47 % Automatic Regeneration

Reset Regeneration active

Regen Active Runtime Display

Page 17: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 15

Reset Regeneration Standby due to Inhibit Switch

Engine Load

47 % Regeneration Disabled

Reset Regeneration Active

Operator Allows regeneration

AutoRegenerationRequested

Allow Delay

Engine Load

47 % Automatic Regeneration

%

47Regen requested Allow

Operator Delays regeneration

Alert Operator!Popup every 30 minutes

when delaying

Page 18: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 169/9/2014 Rev: 1.02 Confidential - MBW Technologies, LLC Page 16

Reset Regeneration Standby due Low DOC Temp

DOC Temp reachedAllows regeneration

Engine Load

47 % Automatic Regeneration

Reset Regeneration Active

%

47Increase RPM/Load!!!

Engine requires regeneration but

unable to regen due to Low Doc Temp

Engine Load

47 %

Page 19: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 17

Stationary Regeneration By EM

P1421StationaryRegenerationRequired

Runtime Display

Prepare forStationaryRegeneration Now?

YES NO

%

47Start Statnry Regen? Yes

Engine Load

47 %

“No”Delay Stationary Regen

If no stationary performedwithin 2 hours, PowerReduction is 50%

“Yes”Start Stationary Regen

“No”Delay Stationary Regen

Note: This display will occur whenever Stationary regen is needed. Even if Regendisabled by switch.

Page 20: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 189/9/2014 Rev: 1.02 Confidential - MBW Technologies, LLC Page 18

Stationary Regeneration By EM – con’t

Coolant temp must be > 60Engine has not run 15 minutesImportant DTCInterlock switch is offIdle speed too high

“Yes”Start Stationary Regen

Bring Machine toLo-Idle Speed andconfirm interlocks

“No”Delay Stationary Regen

Ready to beginStationaryRegeneration Now?

YES NO

Waiting forStationary Regen to start

StationaryActive

StationaryRegenerationComplete

Note: Controller waiting for engine to change states to “Stationary by EM”

Timer: 0 – 35min

Stationary Regencould not start

Page 21: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 19

Recovery Regeneration

Recovery Regeneration occurs when stationary regeneration cannot be completed.

P1424Limp Home ModeRecovery Required

%

47Start Recovery Regen? Yes

“Yes”Start Recovery Process

Begin RecoveryProcess?

YES NO

“No”Delay Recovery Process

Page 22: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 20

Recovery Regeneration – con’t

Coolant temp must be > 60Engine has not run 15 minutesImportant DTCInterlock switch is offIdle speed too high

“Yes”Start Recovery Process

Bring Machine toLo-Idle Speed andconfirm interlocks

“No”Delay Recovery Process

Start RecoveryProcess?

YES NO

Waiting for recoveryto begin

RecoveryActive

RecoveryRegenerationComplete

Note: Controller waiting for engine to change states to “Recovery”

Timer: 0 – 3 hours

Stationary Regencould not start

Page 23: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 21

Recovery Regeneration – con’t

RecoveryActive

RecoveryRegenerationComplete

Success Fail

If Recovery wasautomaticallystopped, see dealerLimp Home Mode

Recovery notCompleted

Page 24: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 22

Manual Regeneration Displays

Reset MaintTimerEngine SettingsRegenerationDisplay Setup

Valid

Invalid

Regeneration Regeneration Start

Not 50 hours sinceLast regen

Invalid condition #1

Invalid condition #2

Coolant temp must be >60Engine has not run 15 minutesImportant DTCInterlock switch is offIdle speed too high

Ready to beginStationaryRegeneration Now?

YES NO

Waiting forStationary Regen to start

Bring Machine toLo-Idle Speed andconfirm interlocks

ManualStationaryActive

StationaryRegenerationComplete

Page 25: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

Active Displays - Single

12/18/2014 Rev: 1.17 23

Engine Speed

1050 RPM

Engine Load

47 %

Battery Voltage

13.6 VCoolant Temp

70.0 C

Engine Hours

38 HRS

Barometric Pressure

1.01 BAR

Fuel Temp

47.0 C 227.1 LPH

Fuel Rate

1030.00 BAR

Fuel Rail 1

150HRS

Maintenance

1.52 BAR

Intake Manifold Press

2.41 BAR

Exhst Manifold Press Intake Manifold Temp

43.0 C

Throttle Percent

20 %

Ash Load

48 %

Soot Load

32 % 127.0 C

DOC Inlet Temp

459.0 C

DOC Outlet Temp

29.4 C

Intake Fresh Air

Requested Speed

1200 RPM OR

Page 26: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 24 of

Active Displays – Dual

1.0113.6V

Battery

BAR

Barometer

70.038HRS

Eng Hours Coolant Temp

C

47LPH

227.1%

Fuel Rate Eng Load

1030.047.0C

Fuel Temp

BAR

Fuel Rail 1

1501.52BAR

Intake Mnfld

HRS

Maintenance

2.4143.0C

Intake Mnfld

BAR

Exhaust Mnfld

201050RPM

Engine

%

Throttle

4832%

Soot Load

%

Ash Load

127.0459.0C

DOC Outlet DOC Inlet

C

29.41.01BAR

Barometer

C

Intake Temp

Page 27: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 25

Miscellaneous Displays

Engine Load

47 % Regeneration Disabled

P1421StationaryRegenerationRequired

%

47Active Codes

Stop 1ACTIVE

Engine Load

47 %

Page 28: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 26

Page 29: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION

Menu’s – Main Menu

Fault CodesReset MaintTimerEngine SettingsRegeneration

Exit Scroll Down Select

12/18/2014 Rev: 1.17 27

Main Menu Next Display

Engine Speed

1050RPM

Page 30: Supplement to Yanmar Kit Installation Instructions …...YANMAR CO., LTD. YANMAR AMERICA CORP. Supplement to Yanmar Kit Installation Instructions SAFETY This product is designed and

© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 28