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IN THIS ISSUE...
NACE Unveils Groundbreaking Nuclear Plant Inspection Course ...............................................................1
NACE Provides New Opportunities for Maritime Coating Inspectors ........................................................2
Injection Injuries: Liquid Bullets .....................4
GetThis! ......................................................................6
CoatingsPro SourceBook 2009 .........................7
Keep NACE Membership Current.............8
NACE Instructors Needed .............................8
NACE Coatings Courses .................................9
Coatings Resources .......................................... 10
Supplement to CoatingsPro Magazine SPRING 2009
NACE Unveils Groundbreaking Nuclear Plant Inspection CourseBy Matthew V. Veazey, Contributing Editor
Following the 1979 accident at Three Mile Island Nuclear Gen-erating Station in Pennsylvania,
the construction of new nuclear power plants in the United States ground to a virtual halt. After a decades-long stand-still, however, the industry is poised for a period of robust growth in the United States and elsewhere.
As it undergoes a period of revival and transformation, the nuclear indus-try faces a challenge that is key to its sustainable growth: how to replace an experienced work force that is on the verge of retiring with a new genera-tion of workers who will maintain the industry’s enviable safety record. Enter NACE International.
NACE’s new Nuclear Power Plant Training for Coating Inspectors course, which will be offered beginning in June 2009, recognizes the “safety-critical” na-ture of coatings in nuclear power plants. The new training program is based on NACE’s world-renowned Coating In-spector Program (CIP) and other in-spection programs that focus on in-strument training and surface prepa-ration technologies. “Just because you have inspection skills and can pass background checks doesn’t mean you can work in nuclear power plants,” says NACE Coating Inspector and Peer J. Steve Poncio, who is experi-enced with coating inspection in nu-clear power plants and served as a subject matter expert in the develop-ment of this course.
The five-day course is designed for qualified coating inspectors who want to perform inspections in nuclear power
plant facilities. It covers nuclear pow-er plant job-specific operations training and emphasizes the following:l The restrictive
environment and unique requirements thereof
l Verbatim com-pliance with plant regula-tions, technical specifications, other specifica-tions, and work procedures
Nuclear power plant workers who are not inspectors will also benefit from the course because it will enable them to understand what coating inspectors look for. In addition, others who may find the course useful include quality assurance managers at these facilities and indi-viduals who develop and/or sell coating systems for nuclear power plants.
There are no requirements to meet in order to attend the new training course; however, NACE CIP Level 1 certifica-tion is recommended. To achieve certi-fication, NACE CIP Level 1 certification or equivalent is required, with work ex-perience. (These are proposed require-ments; requirements will be finalized in March 2009.)
NACE would like to thank the subject matter experts contributing to this pro-gram: Jon Cavallo, CCC&L (NACE CIP 3); Garth Dolderer, Florida Power and Light (NACE CIP 3); Pete Englebert,
Manta Industrial, Inc., a division of K2 Industrial Services (NACE CIP 3); Dave Evans, Rudd Co. (NACE CIP 3); Benja-min Fultz (Bechtel); Thomas D. Gibbons, Greenman-Pedersen, Inc. (NACE CIP 3); D. Terry Greenfield, CorroMetrics (NACE CIP 3); and J. Steve Poncio, CCI Inspection Services (NACE CIP 3). l
2 InspectThis! Spring 2009
NACE Provides New Opportunities for Maritime Coating Inspectors
NACE International, the corro-sion society, is announcing a maritime version of the Coating
Inspector Program (CIP) Level 2 to offer coating inspectors industry-specific train-ing that includes instruction tailored to in-spection and regulations for the maritime industry. CIP Level 2 is one of only two certifications named in the IMO Perfor-mance Standard for Protective Coatings (PSPC) regulation. With the introduction of the maritime option, NACE is now of-fering the only coating inspector program specified by the IMO with an emphasis on coating inspection in shipyards.
NACE CIP celebrated its 25th anni-versary in 2008, and has certified more than 15,000 coating inspectors since its inception. In the past two years nearly 2,000 of the inspectors certified are em-ployed in the maritime industry, an indi-cation of the demand for a specific pro-
gram for this application. With the CIP Level 2 maritime emphasis, coating in-spectors now have the option to obtain the necessary certification from NACE with the new discipline specific to coat-ing inspection in the maritime industry.
The certification program will pro-vide maritime coating inspectors with the skills to work in environments such as ballast tanks and use instrumentation specific to the industry. The result is an increase in job opportunities and earn-ings potential for the most qualified coat-ing inspectors. Not only are ship owners and contractors required to have inspec-tion performed by a certified CIP Level 2 inspector or equivalent, but they also benefit by having inspectors with the skill set to minimize maintenance expenses.
It is estimated that the PSPC require-ments will increase maintenance costs of vessels by a minimum of 10%. As
such, ship owners are demanding more qualified inspectors who have the ability to minimize this incremental cost.
“Ship owners and contractors are look-ing to organizations such as NACE to help produce a qualified work force for the maritime industry that can comply with the requirements of the IMO. The maritime version of CIP Level 2 address-es this need and serves to create new job opportunities within the field of coatings and corrosion prevention,” says Mike Moss, NACE director of education.
CIP Level 2 is offered through NACE and approved licensees. Inspectors with three years of verifiable experience in the marine industry, as well as inspectors who have completed CIP Level 1, are qualified to register for the maritime ver-sion of CIP Level 2. For more informa-tion on CIP Level 2, visit www.nace.org/cip2marine. l
Spring 2009 InspectThis! 3
4 InspectThis! Spring 2009
Injuries from improper use of airless spray equipment can be extremely serious.
Injection Injuries: Liquid BulletsBy Syndee Holt
Injection injury—even the phrase will make a grown man flinch. The airless spray equipment that
makes your job easier can make your life quite painful if you don’t follow some simple safety precautions. Nev-er treat an injection injury as a simple cut; you must treat it as though you had been shot with a poisonous bullet.
Airless spray equipment operates by forcing liquids at very high pressure through a very small, precise opening. Grease guns, spray guns, diesel injec-tors, paint guns, concrete guns, and plastic injectors all operate with any-where from 600- to 12,000-psi veloc-ity. This can drive the fluids you are spraying through your body tissue in excess of 600 ft/s if the nozzle is four inches or less from your body—about the velocity of a rifle.
On coatings job sites, these easily pre-vented injuries do oc-cur, whether through accident, inattention, or poor work habits. Simple care and at-tention to detail will help keep you from becoming a statistic.
Looking at Statistics
Injection injuries happen most com-monly to men, ages 21 to 59, on a new job or using a new tool. Over 75% of injection injuries reported are to the index finger of the hand not holding the tool. The second most common injury site is the fleshy area below the thumb of the hand not holding the
tool. The typical injury occurs with an entry point at the tip of the finger, but the velocity of the pressure can drive the injected substance from fingertip to palm, injuring the surrounding tissues and destroying blood vessels, similar to a gunshot wound.
Grease is the most commonly in-jected fluid, closely followed by paint. Oil-based paints cause more injury than water-based paints; however, both will cause rapid tissue death.
The number of injection injuries is difficult to assess, but a group at the University of Colorado estimated that one in 600 hand injuries treated in their emergency department were injection injuries.
Treating Injection InjuriesThe injury site may appear to be
only a small puncture wound with very little pain, often with a small amount of the fluid injected dripping out of the wound. Don’t mistake this rather unremarkable looking injury for anything less than an injury that can lead to amputation or even death.
Since the injected material acts as a projectile, there may also be a small exit wound. The amount of pain ex-perienced at the time of injection is a very poor indicator of the extent of damage; within even a few hours of a paint or paint thinner injection, the
Spring 2009 InspectThis! 5
injury site will grow in pain intensity as tenderness and discoloration of the skin start to occur. It may take a couple of days for other injected substances, such as grease, to start to cause this damage.
Prompt treatment of any injection injury is absolutely necessary. Typi-cally, most patients with injection injuries report to the medical facility after their work day is complete and the injury site has started to swell and hurt. This delay can be critical to treatment.
It is important to tell the medical personnel that you have suffered an injection injury, what substance you were working with, and the estimated velocity of the machine you were op-erating. According to Stan Stutzka of the California Poison Control System, “It’s not the injected substance that is critical, but the pressure at which it was injected. A toxin injected at a low
pressure may not be as critical as wa-ter injected at an extremely high rate of pressure.”
In addition to information about the airless sprayers’ velocity, also bring the Material Safety Data Sheet (MSDS) for the injected coating. This will help the medical personnel pro-vide the correct treatment.
Some medical personnel may also be fooled by the small wound and not start the radical treatment necessary, so make sure that the treatment team understands injection injuries and their treatments. This type of injury should be considered a surgical emer-gency. If you suspect that you have suffered an injection injury, go imme-diately to a hospital emergency room, not an urgent care or physician’s office.
The treatment may involve a teta-nus shot if yours is not current, as well as a preliminary x-ray to see the area of injection and the amount of tissue
already involved.Since the injured tissue is suscep-
tible to bacteria, an antibiotic is of-ten prescribed to prevent secondary infections. The damaged tissue and injection material will be immediately removed under anesthesia, in a proce-dure called debridement.
The medical team may also need to decompress the injury area by cut-ting the skin areas open to relieve the swelling pressure and release the toxins. This can result in substantial wound areas. They may also need to treat you for any acute reactions to the chemicals injected.
Amputation is often unavoidable, especially in injuries to the fingers. Paint and paint thinner cause the most amputations, with estimates as high as 48% of these types of injuries ending in amputation. Even if am-
Continued on p. 6
6 InspectThis! Spring 2009
putation is avoided, the finger or toe may be too stiff to be usable. Other complications can include infection, permanent contraction of the injured digit, and chronic pain. Physical and occupational therapy will be critical after the initial injury treatment to help restore as much use as possible to the injured area.
Even air or clean water injection injuries need treatment. Air injection will usually require antibiotics, splint-ing, and elevation of the injured area. Clean water injection will usually re-quire debriding, antibiotics, and el-evation of the injured area.
Although these types of injuries are not common, according to the Fluid Power Safety Institute, “Over 99% of the people who service, repair, and troubleshoot hydraulic systems have been subject to the exact dynamics that trigger a high-pressure injection injury. However, the ‘liquid bullet’ either missed or deflected off its tar-get.” That means just about everyone who uses an airless sprayer has cre-ated the perfect set of circumstances that could have led to this injury and the potential loss of limb.
If you have any questions regard-ing a possible injection injury, call the Poison Control Hotline at 1 800-222-1222.
This article was originally published in the May 2007 issue of CoatingsPro. l
Prevention of Injection Injuries
Prevention of this type of injury is completely avoidable. Here are some simple rules:
l Never point an airless sprayer towards your hand or body. Treat it as you would a loaded gun.
l Never use your hand to stop a leak in the sprayer.
l Never put your finger or hand in contact with the nozzle.
l Never remove the safety spacer at the tip of the gun. This spacer is placed to reduce the possibility of injection through the skin.
l Never spray in the vicinity of open flame, pilot lights, electrical outlets, or other sources of ignition.
l Never allow hoses to become kinked, or to vibrate against rough or sharp surfaces.
l Never spray in an enclosed area without proper ventilation to remove vapors.
l Never leave a spray unit that is pressurized unattended. The unit should be shut off, the pressure released, the trigger’s safety en-gaged, and the power shut off to the unit.
l Always follow the coating and solvent manufacturers’ safety guide-lines, as well as those of the spray equipment manufacturer.
l Always wear gloves and goggles, but don’t count on these to “save” you.
l Always use the correct-sized sprayer tip for the material being sprayed to prevent clogging.
l Always inspect the hoses, connections, and fittings for signs of damage, and proper fit before using.
l Always use approved grounded outlets and extension cords of the voltage and frequency noted on the motor.
Continued from p. 5
Richard Kelly, operations manager for Turner Industries Group, LLC, Pipe Fabrication Division, Coating Facility, is the winner of this issue’s drawing for a free NACE Coating Inspector Program (CIP) course. Kelly is certified as CIP Level 1. He is now eligible for a free CIP Level 2 course within the next year.
How can you enter the drawing to win a free CIP course? Simply send an e-mail message to [email protected], and mention that you saw this article. To be eligible, you must have completed NACE CIP Level 1 at least 12 months ago, and your certification must be active. The free CIP course (Level 2 or Level 3 Peer Review) must be taken within one year of winning the drawing.
Please note that this drawing only applies to CIP courses and not other NACE course offerings. The prize is transfer-able but may not be sold. If the prize is transferred, the recipient must meet the same criteria as the winner. l
GET THIS!
Spring 2009 InspectThis! 7
CoatingsPro SourceBook 2009 is Coming!
The CoatingsPro SourceBook 2009—the most comprehensive re-source for professionals in the
protective coatings industry—features hundreds of coatings companies, ven-dors, and products by brand for all as-pects of the coatings business.
Published annually, the SourceBook serves as a one-stop reference tool for identifying key companies and their areas of coatings expertise. This free resource features company listings by category and subcategory for ar-eas including coatings, application equipment, business services, agen-cies and associations, inspection, sur-face preparation, and more. Listings contain complete contact informa-tion for each participating company, including phone and fax numbers, as well as e-mail, mailing, and Web site addresses.
Basic participation in the SourceBook is free of charge and listings are view-able not only in print, but also online all year long at www.coatingspromag.com. Additional print copies of the SourceBook are also available for pur-chase online.
Look for the CoatingsPro SourceBook 2009 issue this April. For more infor-mation, please visit www.coatingspro.com or call +1 858-490-2708. l
CoatingsPro Magazine is now online!
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8 InspectThis! Spring 2009
Keep NACE Membership Current
As a student of a NACE Inter-national education course, you receive a one-year membership
with the association. The benefits of membership are many, so take advan-tage of all that NACE has to offer. As a NACE member, you have access to exclusive online resources through the Member Access section of the NACE Web site, including unlimited down-
loads of NACE standards, reports, and conference papers. Members receive preferred pricing for NACE confer-ences, seminars, education and train-ing seminars, and books, software, and other products.
As part of your membership, you re-ceive a subscription to Materials Perfor-mance and have access to MP Online. In addition, members can join NACE tech-
nical committees and be a vital part of de-veloping industry standards and reports.
As one of 21,000 NACE members across the globe, you can experience ca-reer growth, influence your industry, ex-pand your network, and stay informed. For more information or to renew your membership, see www.nace.org or contact the FirstService Department at +1 281-228-6223 or [email protected]. l
NACE Instructors Needed
At a time of unprecedented growth for NACE International—mem-
bership is now nearly 21,000 world-wide—NACE education and train-ing programs and courses are rapidly increasing to keep pace with industry requirements. As much of the world’s infrastructure nears or reaches the end of its design life, qualified corrosion professionals are in high demand to design and execute effective corrosion control systems using best engineering practices. NACE training and certifi-cations are being specified more often and in more places as companies work to prevent the safety, environmental, and economical problems that result from corrosion-induced failures.
As NACE increases its course of-ferings, the need for new instructors from both inside and outside North America is growing to broaden the current strong network of training professionals. Becoming a NACE in-structor involves a series of steps and qualifications that vary according to the course taught. The path to be-coming a Coating Inspector Program (CIP) instructor, for example, includes CIP certification, CIP nomination, field inspection experience, and sev-eral other criteria. Once qualified, instructors may get assignments in various parts of the world.
For information on how to become a NACE instructor, contact Education Manager Karla Smith at +1 281-228-6230 or e-mail: [email protected]. l
Spring 2009 InspectThis! 9NACE CIP Course ScheduleCIP Level 1
Date Location Course Code Foottnote
Apr 5-10, 2009 Houston, TX 42409156
Apr 6-11, 2009 Chennai, India 42409095 36
Apr 6-11, 2009 Guangzhou City 42409136 68
Apr 13-18, 2009 Makati City, Philippines 42409150 72
Apr 20-25, 2009 Newcastle, U.K. 42409032 50
Apr 20-25, 2009 Kuala Lumpur, Malaysia 42409079 29
Apr 27-May 2, 2009 Mumbai, India 42409069 23
May 3-8, 2009 Virginia Beach, VA 42409072
May 3-8, 2009 Milan, Italy 42409138 51
May 4-9, 2009 Chennai, India 42409093 36
May 11-16, 2009 Rio de Janeiro, Brazil 42409111 67
May 11-16, 2009 Singapore 42409142 29
May 17-22, 2009 Houston, TX 42409057
May 17-22, 2009 Dubai, U.A.E. 42409104 35
May 18-23, 2009 Cuernavaca, Mexico 42409101 31
May 29-Jun 3, 2009 Abu Dhabi, U.A.E. 42409105 35
May 31-Jun 5, 2009 Houston, TX 42409157
Jun 6-11, 2009 Uraga, Japan 42409128 44
Jun 7-12, 2009 Houston, TX 42409058
Jun 15-20, 2009 Kuala Lumpur, Malaysia 42409080 29
Jun 21-26, 2009 Houston, TX 42409059
Jun 22-27, 2009 Karratha, Australia 42409144 29
Jun 28-Jul 3, 2009 Trinidad 42409151 30
Jul 6-11, 2009 Chennai, India 42410010 36
Jul 20-25, 2009 Kuala Lumpur, Malaysia 42410003 29
CIP Exam Course 1
May 4-6, 2009 Houston, TX 43909013
CIP Level 2
Apr 4-9, 2009 Nagasaki, Japan 42609093 44
Apr 5-10, 2009 Kuwait 42609030 37
Apr 18-23, 2009 Imabari City, Japan 42609094 44
Apr 26-May 1, 2009 Houston, TX 42609051
Apr 27-May 2, 2009 Newcastle, U.K. 42609032 50
May 4-9, 2009 Mumbai, India 42609061 23
May 10-15, 2009 Houston, TX 42609052
May 10-15, 2009 Virginia Beach, VA 42609064
May 11-16, 2009 Chennai, India 42609074 36
May 16-21, 2009 Uraga, Japan 42609095 44
May 18-23, 2009 Makati City, Philippines 42609102 72
May 23-28, 2009 Dubai, U.A.E. 42609081 35
May 25-30, 2009 Cuernavaca, Mexico 42609078 31
May 31-Jun 5, 2009 Houston, TX 42609053
Jun 1-6, 2009 Johannesburg, South Africa 42609033 21
Jun 1-6, 2009 Bogota, Colombia 42609057 32
Jun 14-19, 2009 Houston, TX 42609054
Jun 22-27, 2009 Rio de Janeiro, Brazil 42609084 67
Jun 22-27, 2009 Shanghai, China 42609097 68
Jun 29-Jul 4, 2009 Guangzhou City, China 42609098 68
Jul 5-10, 2009 Trinidad 42610003 25
Jul 18-23, 2009 Uraga, Japan 42610002 44
Jul 27-Aug 1, 2009 Kuala Lumpur, Malaysia 42610004 29
CIP Level 2, Maritime Emphasis
Mar 26-31, 2009 Atlanta, GA 42809005
CIP Peer Review
Apr 3-5, 2009 Houston, TX 43309020
May 3-4, 2009 Newcastle, U.K. 43309009 50
May 15-17, 2009 Houston, TX 43309021
May 25-29, 2009 Guangzhou City, China 43309042 68
May 28-29, 2009 Dubai, U.A.E. 43309036 35
May 29-31, 2009 Uraga, Japan 43309041 44
Jun 7-8, 2009 Johannesburg, South Africa 43309010 21
Jun 8-10, 2009 Bogota, Colombia 43309024 32
Jun 19-21, 2009 Houston, TX 43309022
OTHER NACE COATINGS COURSES
Protective Coatings & Linings
May 4-8, 2009 Calgary, AB, Canada 40909007
May 11-15, 2009 Amarillo, TX 40909006
Shipboard Corrosion Assessment Training (S-CAT)
Mar 17-21, 2009 Atlanta, GA 42109005
Jun 8-12, 2009 Norfolk, VA 42109007
Nuclear Power Plant Training for Coating Inspectors
Jun 7-12, 2009 Houston, TX
Footnotes
21 This course is being hosted by The Corrosion Institute of Southern Africa. Register for this course by contacting Beverley van Niekerk at phone: 27-11-802-5145 or e-mail: [email protected] or [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Please contact The Corrosion Institute of Southern Africa for informa-tion on course fees
23 This course is being hosted by the NACE Gateway India Section. Register for this course by contacting Dr. Samir Degan, Jt. Secretary by phone: 91-22-25797354, fax: 91-22-66921572, e-mail: [email protected], or Web site: www.naceindia.org. For written correspondence please note the section’s mailing address: NACE International Gateway India Section, 305-A, Galleria, Hiranandani Gardens, Powai, Mumbai - 400076, India. Please note fees for hosted courses may differ from the standard course fees in North America. Contact the NACE Gateway India Section for information on course fees.
25 This course is being hosted by Trinidad Inspection Services. Register for this course by contacting Ramesh Rampersad by phone: 868-658-3817, fax: 868-658-0115, or e-mail: [email protected] or [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact Trinidad Inspection Services for information on course fees.
29 This course is being hosted by the Australasian Corrosion Association Inc., Australia (ACA). Reg-ister for this course by contacting ACA by phone: 61 03 9890 4833, fax: 61 03 9890 7866, or e-mail: [email protected] . Please note fees for hosted courses may differ from the standard course fees in North America. Contact the (ACA) for information on course fees.
30 This course is being hosted by Trinidad Inspection Services. (TISL). Register for this course by contacting Rameshwair Rampersad or Mr. R. Navarro at phone: 1 868 658 3817, fax: 1 868 658 3727, or e-mail: [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact TISL for information on course fees.
31 This course is being hosted by Corrosion y Proteccion, S.A. de C.V. Register for this course by contacting Lorenzo Martinez Gomez by phone: 52-777-1000909, 52-777-1002165, 52-555-4358013, 52-555-4310623, or e-mail: [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact Corrosion y Proteccion for informa-tion on course fees, or visit their Web site at www.corrosionyproteccion.com.
32 This course is being hosted by the Asociacion Colombiana de Ingenieros de Corrosion. Register for this course by contacting Martha Rengifo by phone: 571-620-6801, fax: 571-620-2827, or e-mail: [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact the Asociacion Colombiana de Ingenieros de Corrosion for informa-tion on course.
35 This course is being hosted by the NACE Abu Dhabi U.A.E. Section. Register for this course by contacting Pradeep Radhakrishna phone: 9714 8813067, fax: 9714 8813068, or e-mail: [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact the NACE Abu Dhabi U.A.E. Section for information on course fees.
36 This course is being hosted by Industrial Quality Concepts. Register for this course by contacting Sundaram Baskaran phone: 91-44-42158714, 91-44-42158715, 91-44-24451009, fax: 91-44-42158714, or e-mail [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact Industrial Quality Concepts for information on course fees.
37 This course is being hosted by the NACE Kuwait Kuwait Section. Register for this course by contacting Abdul Hameed Al-Hashen phone: 965-398-0223, or e-mail: [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact NACE Kuwait Kuwait for information on course fees.
44 This course is in Partnership with the NACE Tokyo Japan Section, www.nace-tokyosection.org. Please register for this course by contacting Toyoji Takeuchi at phone: 011-81-46-823-1728, or via e-mail: [email protected]. Please note: fees for courses outside of North America may differ from the standard NACE course pricing. Please contact the NACE Tokyo Japan Section for more informa-tion on course fees. Please note: This course will be held in its native language only—Japanese.
50 This course is being hosted by United Technologies for Corrosion Prevention (TCI, United King-dom). Register for this course by contacting TCI by phone: +44 1483 851485, fax: +44 1483 851485, or e-mail: [email protected]. Please note fees for hosted courses may differ from standard course fees in North America. Contact TCI for information on course fees.
51 This course is being hosted by IMC Engineering S.r.l.. Register for this course by contacting IMC Engineering S.r.l. by phone: +39 010 5958119, or e-mail: [email protected]. Please note fees for hosted courses may differ from standard course fees in North America. Contact IMC Engineering S.r.l. for information on course fees.
67 This course is being hosted by SURPLUS Treinamento e Representacoes Ltda. Register for this course by contacting Leonardo Uller by phone: +55-21-2283-5512 or e-mail: [email protected] or [email protected]. Please note fees for hosted courses may differ from standard course fees in North America. Contact SURPLUS Treinamento e Representacoes Ltda. for informa-tion on course fees.
68 This course is being hosted by Sea Land Consulting Services. Register for this course by contact-ing Gary Cheung by phone: +86- 135-7013 3996, +852-2274 7182, fax: +852-2430-4442, or e-mail: [email protected]. Please note fees for hosted courses may differ from standard course fees in North America. Contact Sea Land Consulting Services for information on course fees.
72 This course is being hosted by the AGC Development Corp. Register for this course by contacting AGC by phone: +63 2 642 9097, fax: +63 2 640 9134, or e-mail: [email protected]. Please note fees for hosted courses may differ from the standard course fees in North America. Contact the AGC Development Corp. for information on course fees.
10 InspectThis! Spring 2009
Coatings ResourcesTECHNICAL COMMITTEES
Whether you want to help shape change in the coatings industry or just gain a better understanding of the standards that affect you, participating in NACE International technical committee meetings is your best resource for the latest in cutting-edge coatings technology. If you are a member and would like to join a committee, go to the NACE Access section of the NACE Web site to join online, contact [email protected], or call +1 281-228-6264.
The following is a list of NACE technical committees that deal specifically with the protective coatings and linings industry. If you are a member of NACE, you may participate in technical committee activities.
Specific Technology Groups (STGs) are groups of technical committees organized under a specific scope of activity. They either sponsor or administer a num-ber of Task Groups (TGs) and Technology Exchange Groups (TEGs).
TGs are small committees formed by one or more STGs to produce specific documents as assigned. The work of each TG generally culminates in a technical committee publication.
TEGs are committees that are formed by STGs to conduct symposia and/or technical information exchanges (TIEs). TEGs do not generate technical commit-tee publications.
Committee Description Scope/Assignment
STG 02 Coatings and Linings, Protective: Atmospheric Scope: Determine uses, application, and performance of coatings for atmo-spheric service. Atmospheric service denotes industrial and commercial equip-ment, architectural structures, and bridges.
TG 146 Coatings, Thermal-Spray Assignment: To prepare state-of-the-art reports and standard practices, and develop training, testing, and other programs to promote the awareness and proper use of thermally sprayed metals, plastics, ceramics, etc.
TG 148 Threaded Fasteners: Coatings and Methods of Protec-tion for Threaded Fasteners Used with Structural Steel, Piping, and Equipment
Assignment: Revise NACE Publication 02107, “Coatings for Protection of Threaded Fasteners Used with Structural Steel, Piping, and Equipment.”
TEG 192X Coating Industry Problems Confronting Owners and Contractors
Assignment: To provide a format for handling problems and issues that affect the owner and contractor utilizing coatings. Problems and issues may include hazardous waste, volatile organic compounds, applicator training, federal and state regulations, and others that may develop.
TEG 229X Fretting Corrosion Between Piping and Pipe Supports Assignment: Determining extent of and mitigation of corrosion damage associ-ated with coating failures and/or pipe wall thickness reduction due to abrasion from relative movement between pipe and pipe supports.
TEG 255X Coatings, Thermal-Spray for Corrosion Protection Assignment: Exchange of information regarding TSCs used for corrosion pro-tection.
TG 258 Coatings for Concrete in Atmospheric and Nonimmersion Service, Selection
Assignment: To write a standard practice on the selection of coatings for con-crete in atmospheric and nonimmersion service.
TG 260 Offshore Platform Maintenance Coatings (Nonimmersion): Standard Test Methods
Assignment: Review and revise as necessary the test methods in NACE Stan-dard TM0304.
TEG 311X Threaded Fasteners: Coatings and Methods of Protection for Threaded Fasteners Used with Structural Steel, Piping, and Equipment
Assignment: Share information concerning, and discuss effective methods for, corrosion control of fasteners used with structural, piping, and equipment con-nections.
TG 312 Offshore Platform Coatings for Atmospheric and Splash Zone New Construction
Assignment: Review and revise as necessary the test methods in NACE Stan-dard TM0404.
TG 340 Offshore Coating Condition Assessment for Maintenance Planning
Assignment: Develop a standard practice addressing a standard method and grading system to assess the in-service condition of offshore coatings. Provide direction regarding the use of assessment data in managing maintenance paint-ing programs. The documented process will serve as an aid in the planning, budget, and execution of offshore maintenance programs.
TEG 346X Offshore Coatings/Laboratory Testing Criteria Assignment: Review and critique laboratory testing methods designed to predict performance in an offshore environment. Assess test variables and gather data needed to improve industry standard techniques.
TG 355 Coatings over Nonabrasive Cleaned Steel Surfaces Assignment: Review and update NACE Publication 6H188.
TEG 399X Evaluation, Testing, and Specifying Coating Materials for Insulated and Uninsulated Service
Assignment: Exchange information, create TG for state-of-the-art report, followed by formation of a TG to write a standard practice and sponsor symposium
Committee Description Scope/Assignment
STG 03 Coatings and Linings, Protective: Immersion and Buried Service
Scope: Determine effectiveness, performance criteria, and quality needs of im-mersion coatings and lining materials used in immersion service.
TG 031 Pipeline Coating, Plant-Applied Fusion-Bonded Epoxy: Review of NACE Standard RP0394
Assignment: To update and revise NACE Standard RP0394-2002, “Applica-tion, Performance, and Quality Control of Plant-Applied, Fusion-Bonded Ep-oxy External Pipe Coating.”
TG 034 Pipeline Coatings, External: Gouge Test Assignment: To write a test method and criteria for evaluation of gouge resis-tance of a particular coating.
TG 037 Pipelines, Oilfield: Thermoplastic Liners Assignment: To write a standard practice for thermoplastic liners.
TG 139 Linings, Polyurea Internal for Water Tanks: Application and Inspection
Assignment: To develop a standard practice for the application and inspection of polyurea internal linings for water tanks.
TG 141 Coatings and Linings over Concrete for Chemical Immersion and Containment Service
Assignment: To update SP0892-2007 to incorporate current technologies and practices to successfully protect concrete.
TEG 225X Liners, Thermoplastic for Oilfield Pipelines Assignment: To provide a forum for participants to discuss liner operation expe-rience and research activities.
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Coatings ResourcesCommittee Description Scope/Assignment
STG 03 committees continued from p. 10
TG 248 Coatings, Heat-Shrink Sleeves for External Repair, Rehabilitations, and Weld Joints on Pipelines
Assignment: To review and revise as needed NACE Standard RP0303-2003, “Field-Applied Heat-Shrinkable Sleeves for Pipelines: Application, Perfor-mance, and Quality Control.”
TG 251 Coatings, Tape for External Repair, Rehabilitations, and Weld Joints on Pipelines
Assignment: To develop a standard practice for minimum specifications for tape coatings and their application, inspection, and testing for use in the field.
TG 263 Offshore Ballast Water Tank Coatings: Standard Test Method
Assignment: Review and revise as necessary the test methods in NACE Stan-dard TM0104.
TG 264 Offshore Exterior Submerged Coatings: Standard Test Methods
Assignment: Review and revise as necessary the test methods in NACE Stan-dard TM0204.
TG 265 Coating, Polyolefin Resin Systems: Review of NACE SP0185-2007
Assignment: Review and revise as necessary NACE SP0185-2007, “Extruded Polyolefin Resin Coating Systems with Soft Adhesives for Underground or Sub-merged Pipe.”
TG 281 Coatings, Polyurethane for Field Repair, Rehabilitation, and Girth Weld Joints on Pipelines
Assignment: To develop a standard practice for a minimal specification for the field application, repair, and testing for a polyurethane coating to be used on the exterior of buried pipelines.
TG 296 Coating Systems, Wax, for Underground Piping Systems: Review of NACE Standard RP0375
Assignment: Review and revise as necessary NACE Standard RP0375, “Wax Coating Systems for Underground Piping Systems.”
TG 336 External Pipeline Coatings: Practices, Test Methods, and/or Test Methodologies for High Operating Temperature Pipelines, Immersion and Buried Service Only
Assignment: Develop a technical committee report that outlines state-of-the-art practices as described in the title.
TG 337 External Pipeline Coatings: Field Installation and Inspection Criteria for Maximum Performance
Assignment: Develop a standard practice that identifies common aspects of field installation pertaining to quality installation and long-term performance.
TEG 349X Cathodic Disbondment Test Methods: Critical Review of the Existing International Standards
Assignment: Evaluate all the well-known test standards on the cathodic disbondment test method for pipeline coating and water immersion service from ASTM and ISO to make recomendations for improvement to ASTM. The TEG will present a few papers on this subject to encourage ASTM to modify their existing standards.
TEG 351X Coatings Under Insulation Material Testing Procedure Recommendations: Discussion
Assignment: Discussion of the development of a recommended test procedure for qualification of coatings used under insulation service.
TG 352 Coating Systems (External) for Pipeline Directional Drill Applications
Assignment: To develop a standard practice for minimum specifications for external coatings for use in directional drill service.
TG 353 External Pipeline Coatings: Multi-Layer Extruded Polyolefin Coating Systems
Assignment: Develop a standard to describe requirements for multi-layer extruded polyolefin coating systems for pipelines.
TEG 354X Pipeline Coatings: Underground Blistering Assignment: Discuss blistering of underground pipeline coatings, causes of blistering, and prevention methods.
TEG 359X External Pipeline Coatings: Performance Under High- Operating-Temperature Conditions
Assignment To discuss the unique requirements of testing and evaluating high-operating-temperature pipeline coatings.
TG 371 Holiday Testing of Coatings: Revision of NACE SP0188
Assignment: To review and revise NACE SP0188, “Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Substrates.”
Committee Description Scope/Assignment
STG 04 Coatings and Linings, Protective: Surface Preparation Scope: Determine effectiveness, performance criteria, and quality needs of var-ious methods of surface preparation for the application of coatings and linings.
TG 006 Blasting: Review of Joint Standards NACE 1-4/SSPC SP 5, 10, 6, 7—White Metal Blast Cleaning, Near-White Metal Blast Cleaning, Commercial Blast Cleaning, and Brush-Off Blast Cleaning
Assignment: To review, revise, or reaffirm as necessary joint blasting standards NACE No. 1-4/SSPC-SP 5, 10, 6, 7, and NACE No.8/SSPC-SP 14.
TG 007 Precleaning Assignment: To revise and update SSPC-SP 1 (“Solvent Cleaning”) into a joint standard.
TG 142 Surface Preparation of Contaminated Steel Surfaces Assignment: To review and update NACE Publication 6G186, “Surface Prepa-ration of Contaminated Steel Surfaces.”
TG 275 Surface Preparation of Metals to WJ-1 (Clean to Bare Substrate) by High-Pressure Waterjetting
Assignment: Develop a standard practice for surface preparation of metals to WJ-1 by high-pressure waterjetting. This standard will be based on information provided in NACE No. 5/SSPC-SP 12, “Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating.”
TG 276 Surface Preparation of Metals to WJ-2 (Very Thorough or Substantial Cleaning) by High-Pressure Waterjetting
Assignment: Develop a standard practice for surface preparation of metals to WJ-2 by high-pressure waterjetting. This standard will be based on information provided in NACE No. 5/SSPC-SP 12, “Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating.”
TG 277 Surface Preparation of Metals to WJ-3 (Thorough Cleaning) by High-Pressure Waterjetting
Assignment: Develop a standard practice for surface preparation of metals to WJ-3 by high-pressure waterjetting. This standard will be based on information provided in NACE No. 5/SSPC-SP 12, “Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating.”
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Coatings ResourcesCommittee Description Scope/Assignment
STG 04 committees continued from p. 11
TG 278 Surface Preparation of Metals to WJ-4 (Light Cleaning) by High-Pressure Waterjetting
Assignment: Develop a standard practice for surface preparation of metals to WJ-4 by high-pressure waterjetting. This standard will be based on information provided in NACE No. 5/SSPC-SP 12, “Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating.”
TG 323 Wet Abrasive Blast Cleaning Assignment: To review and update joint technical committee report NACE 6G198/SSPC-TR 2, “Wet Abrasive Blast Cleaning.”
TG 350 Surface Preparation by Wet Abrasive Blast Cleaning Assignment: Develop a standard for wet abrasive blast cleaning of steel surfaces that will complement the existing SSPC/NACE joint standards for dry abrasive blast cleaning.
STG 43 Transportation, Land Scope: To promote the development of techniques to extend the life of land transportation equipment.
TG 063 Railcars: Corrosion Protection and Control Program Assignment: Develop guidelines for railcar lining requalification.
TEG 064X Railcar Surface Preparation Assignment: To keep abreast of industry changes and techniques and report findings annually.
TG 271 Removal Procedures for Nonvisible Contaminants on Railcar Surfaces
Assignment: To prepare a technical committee report describing surface decon-tamination for railcars prior to coating application.
TEG 291X Land Transportation: Information Exchange on Corrosion and Coating-Related Issues
Assignment: Technical information exchange in conjunction with an STG meeting.
TG 333 Coating System Application for Interior Surfaces of New and Used Rail Tank Cars
Assignment: To revise NACE Standard SP0295-2008 (formerly RP0295), “Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars.”
TG 339 Railcars: Coating Application on Exterior Surfaces of Steel Railcars
Assignment: Review and revise as appropriate NACE Standard RP0692-2003, “Application of a Coating System to Exterior Surfaces of Steel Rail Cars.”
TG 366 Railcars: Corrosion Under Tank Car Insulation Assignment: Review and revise as appropriate NACE Publication 14C296 to ensure information is still relevant.
TG 378 Waterborne Coatings on Railcars Assignment: To prepare a state-of-the-art report on waterborne coatings on railcars.
TG 379 Surface Preparation by Encapsulated Blast Media for Repair of Existing Coatings on Railcars
Assignment: To prepare a state-of-the-art report on surface preparation by en-capsulated blast media for repair of existing coatings on railcars.
TG 394 Guidelines for Qualifying Personnel as Abrasive Blasters and Coating and Lining Applicators in the Rail Industry
Assignment: To review and revise NACE Standard RP0495-2003.
STANDARDS & REPORTS
Atmospheric Service
Standards
SP0108-2008 Corrosion Control of Offshore Structures by Protective Coatings Item #21126
RP0281-2004 Method for Conducting Coating (Paint) Panel Evaluation Testing in Atmospheric Exposures
Item #21026
RP0297-2004 Maintenance Painting of Electrical Substation Apparatus Including Flow Coating of Transformer Radiators
Item #21081
NACE No. 12/AWS C2.23M/SSPC-CS 23.00
Specification for the Application of Thermal Spray Coatings (Metallizing) of Aluminum, Zinc, and Their Alloys and Composites for the Corrosion Protection of Steel (RP0203-2003)
Item #21100
TM0304-2004 Offshore Platform Atmospheric and Splash Zone Maintenance Coating System Evaluation Item #21245
TM0404-2004 Offshore Platform Atmospheric and Splash Zone New Construction Coating System Evaluation Item #21246
Reports
NACE Publication 80200/SSPC-TR 4
Preparation of Protective Coating Specifications for Atmospheric Service Item #24209
NACE Publication 02103 Liquid-Applied Coatings for High-Temperature Atmospheric Service Item #24219
NACE Publication 02203/ICRI Technical Guideline 03741/SSPC-TR 5
Design, Installation, and Maintenance of Protective Polymer Flooring Systems for Concrete Item #24220
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Coatings ResourcesImmersion/Buried Service
Standards
RP0274-2004 High-Voltage Electrical Inspection of Pipeline Coatings Prior to Installation Item #21010
RP0375-2006 Field-Applied Underground Wax Coating Systems for Underground Pipelines: Application, Performance, and Quality Control
Item #21013
SP0185-2007 (formerly RP0185-96)
Extruded Polyolefin Resin Coating Systems with Soft Adhesives for Underground or Submerged Pipe
Item #21029
SP0188-2006 (formerly RP0188-99)
Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Substrates Item #21038
RP0288-2004 Inspection of Linings on Steel and Concrete Item #21039
SP0490-2007 (formerly RP0490)
Holiday Detection of Fusion-Bonded Epoxy External Pipeline Coatings of 250 to 760 µm (10 to 30 mil)
Item # 21045
SP0892-2007 (formerly RP0892)
Linings over Concrete for Chemical Immersion and Containment Service Item #21060
RP0394-2002 Application, Performance, and Quality Control of Plant-Applied, Fusion-Bonded Epoxy Exter-nal Pipe Coating
Item #21064
SP0298-2007(formerly RP0298)
Sheet Rubber Linings for Abrasion and Corrosion Service Item #21085
RP0399-2004 Plant-Applied, External Coal Tar Enamel Pipe Coating Systems: Application, Performance, and Quality Control
Item #21089
NACE No. 10/SSPC-PA 6 Fiberglass-Reinforced Plastic (FRP) Linings Applied to Bottoms of Carbon Steel Aboveground Storage Tanks (RP0202-2002)
Item #21093
RP0402-2002 Field-Applied Fusion-Bonded Epoxy (FBE) Pipe Coating Systems for Girth Weld Joints: Application, Performance, and Quality Control
Item #21096
RP0105-2005 Liquid-Epoxy Coatings for External Repair, Rehabilitation, and Weld Joints on Buried Steel Pipelines
Item #21106
SP0181-2006 (formerly RP0181-94)
Liquid-Applied Internal Protective Coatings for Oilfield Production Equipment Item #21025
RP0602-2002 Field-Applied Coal Tar Enamel Pipe Coating Systems: Application, Performance, and Quality Control
Item #21098
NACE No. 11/SSPC-PA 8 Thin-Film Organic Linings Applied in New Carbon Steel Process Vessels (RP0103-2003) Item #21099
RP0303-2003 Field-Applied Heat-Shrinkable Sleeves for Pipelines: Application, Performance, and Quality Control
Item #21101
RP0304-2004 Design, Installation, and Operation of Thermoplastic Liners for Oilfield Pipelines Item #21103
TM0174-2002 Laboratory Methods for the Evaluation of Protective Coatings and Lining Materials on Metallic Substrates in Immersion Service
Item #21206
TM0102-2002 Measurement of Protective Coating Electrical Conductance on Underground Pipelines Item #21241
TM0104-2004 Offshore Platform Ballast Water Tank Coating System Evaluation Item #21243
TM0204-2004 Exterior Protective Coatings for Seawater Immersion Service Item #21244
Reports
NACE Publication 10D199 Coatings for the Repair and Rehabilitation of the External Coatings of Buried Steel Pipelines Item #24201
NACE Publication 6A100 Coatings Used in Conjunction with Cathodic Protection Item #24207
NACE Publication 6A198 Introduction to Thick-Film Polyurethanes, Polyureas, and Blends Item #24197
Surface Preparation
Standards
SP0178-2007 (formerly RP0178)
Fabrication Details, Surface Finish Requirements, and Proper Design Considerations for Tanks and Vessels to Be Lined for Immersion Service
Item #21022
RP0287-2002 Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel Surfaces Using a Replica Tape
Item #21035
TM0105-2005 Test Procedures for Organic-Based Conductive Coating Anodes for Use on Concrete Structures Item #21247
NACE No. 1/SSPC-SP 5 White Metal Blast Cleaning (SP0494-2007) Item #21065
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Coatings ResourcesNACE No. 2/SSPC-SP 10 Near-White Metal Blast Cleaning (SP0594-2007) Item #21066
NACE No. 3/SSPC-SP 6 Commercial Blast Cleaning (SP0694-2007) Item #21067
NACE No. 4/SSPC-SP 7 Brush-Off Blast Cleaning (SP0794-2007) Item #21068
NACE No. 5/SSPC-SP 12 Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating (RP0595-2002) Item #21076
NACE No. 6/SSPC-SP 13 Surface Preparation of Concrete (RP0397-2003) Item #21082
NACE No. 8/SSPC-SP 14 Industrial Blast Cleaning (SP0299-2007) Item #21088
NACE No. 13/SSPC-ACS-1 Industrial Coating and Lining Application Specialist Qualification and Certification Item #21122
Reports
NACE Publication 6A192/SSPC-TR 3
Dehumidification and Temperature Control During Surface Preparation, Application, and Curing for Coatings/Linings of Steel Tanks, Vessels, and Other Enclosed Spaces
Item #24083
NACE Publication 6G194/SSPC-TR 1
Thermal Precleaning Item #24183
NACE Publication 6G197/SSPC-TU 2
Design, Installation, and Maintenance of Coating Systems for Concrete Used in Secondary Containment
Item #24193
NACE Publication 6G198/SSPC-TR 2
Wet Abrasive Blast Cleaning Item #24199
Land Transportation
Standards
SP0386-2007 (formerly RP0386)
Application of a Coating System to Interior Surfaces of Covered Steel Hopper Rail Cars in Plastic, Food, and Chemical Service
Item #21033
SP0592-2006 (formerly RP0592-2001)
Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars in Concentrated (90 to 98%) Sulfuric Acid Service
Item #21057
RP0692-2003 Application of a Coating System to Exterior Surfaces of Steel Rail Cars Item #21058
SP0295-2008(formerly RP0295-2003)
Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars Item #21070
RP0495-2003 Guidelines for Qualifying Personnel as Abrasive Blasters and Coating and Lining Applicators in the Rail Industries
Item #21072
SP0398-2006(formerly RP0398-98)
Recommendations for Training and Qualifying Personnel as Coating Inspectors in the Railcar Industry
Item #21086
SP0302-2007(formerly RP0302-2002)
Selection and Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars in Molten Sulfur Service
Item #21095
Reports
NACE Publication 14C296 Protective Coatings for Mitigating Corrosion Under Insulation on Rail Tank Cars Item #24191
NACE Publication 6G194/SSPC-TR 1
Thermal Precleaning Item #24183
NACE Publication 6G197/SSPC-TU 2
Design, Installation, and Maintenance of Coating Systems for Concrete Used in Secondary Containment
Item #24193
NACE Publication 6G198/SSPC-TR 2
Wet Abrasive Blast Cleaning Item #24199
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