SUPERIOR PERFORMANCE DRIVES PRODUCTIVITY · – Longwall Shearer Drums – Continuous Miners – Surface Miners – Mining Road Headers – Tunnelling Road Headers THE RIGHT TOOL

M I N I N G & C O N S T R U C T I O N

Mining Tools

M I N I N G & R O A D

Mining Tools

——-----— Element Six works in partnership with customers to deliver state-of-the-art cutting and drilling products that increase productivity in the mining industries.

S UPERIOR PER F OR M A NCE DRI V E S PR ODUC T I V I T Y

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INNO VAT OR IN M A N Y INDU S T RIE S———---— Developing cutting-edge products and materials to give customers competitive advantage.

From our global network and unique state-of-the-art Global Innovation Centre (GIC), near Oxford, UK, Element Six works in partnership with customers to develop cutting-edge products and materials that give them a competitive advantage.

In the Mining industry, Element Six has developed Percussive Diamond Inserts (PDIs). Thanks to our specially engineered 3D PCD (Polycrystalline diamond) technology, PDIs drill 10 times the depth achieved with conventional tungsten carbide inserts.

Our innovative product portfolio ranges from ready-to-press powders for localised product fabrication to a variety of wear parts in the form of fabricated products for the oil and gas, chemical and pharmaceutical, agriculture, recycling, industrial machining, extraction, steel and manufacturing industries.

By working closely with road contractors, Element Six has developed the most advanced type of road picks currently available. D Power™ Road Cutters, tipped with polycrystalline diamond (PCD), one of the hardest materials on the planet, deliver over 40 times the life of a standard carbide cutters.

C O N T E N T S

Unequalled materials expertise in mining applications P 4

How quality tools improve productivity P 5

A wide range of mining picks P 7-21

A comprehensive range of rotary drilling products P 22-27

S I N C E L A U N C H I N G I N 2 0 1 2 , D P O W E R ™ H A S M I L L E D M O R E T H A N 1 0 0 M I L L I O N S Q U A R E M E T R E S A R O U N D T H E W O R L D .

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W O R L D C L A S S C O M P E T E N C E I N M I N I N G

W O R L D L E A D E R S I N S Y N T H E T I C D I A M O N D A N D C A R B I D E I N N O VAT I O NElement Six, the market leader in synthetic diamond has been pioneering the manufacture of synthetic diamond for industrial purposes for over 50 years. Today Element Six offers customers an unequalled portfolio of synthetic diamond and tungsten carbide products. All Element Six solutions are designed to extend tool and component life and to dramatically improve industry productivity. Our global representation network enables Element Six to offer world-class customer service and supply chain support to partners in a variety of industries:

– Mining and tunnelling

– Construction

– Oil & Gas

– Automotive and transportation

– Textiles

– Chemicals

– Recycling

– Agriculture and forestry

Element Six has been producing high-performance cutting tools and drill bits for the mining and tunnelling industries for more than 50 years. Our products are used globally whenever mining operators look for solutions when “the going gets tough”.

Element Six has the application engineering competence to deliver the most productive and cost efficient tools for any given mining challenge thanks to our ability to combine:

– Unrivalled material know-how

– Innovative tungsten carbide compositions

– High tech, diamond-based supermaterials

– A sound understanding of modern mining methods

Our product solution offering covers the entire range of mining tools including:

– Flat and round-shank picks with optimised insert geometries for all types of holder systems on mining machinery

– Rotary drill bits for roof-bolting applications, for both wet and vacuum drilling systems

– Accessories such as tool holders, drill string components and change-out tools

Our extensive R&D activities enable us to provide innovative leadership for real-world solutions. These solutions allow us to tackle the challenges our mining customers are constantly faced with:

– Productivity optimisation for entire production systems

– Delivering significant and measurable cost benefits

– Improving the health and safety of operating personnel

Supermaterials developed by Element Six show the way in which materials technology can challenge the accepted boundaries of performance and deliver unprecedented levels of efficiency in many different industries.

Element Six provides step-change mining picks that deliver superior performance in underground mining applications.

Element Six tools for drilling applications dramatically increase the productivity per meter drilled.

Mining Tools

4Further grades available upon request.

U N E Q U A L L E D M AT E R I A L S E X P E R T I S E I N M I N I N G A P P L I C AT I O N SElement Six can offer customers unequalled materials expertise for mining tools and accessories. With the broadest materials portfolio in the industry we deliver optimal tool performance at minimise total cost.

U N I Q U E C O B A LT B I N D E R T E C H N O L O G Y F O R H I G H W E A R R E S I S TA N C EOur mining grades of tungsten carbide are based on innovative carbides for maximum wear resistance with cobalt binder content to optimise fracture toughness for any given application. The patented MasterGrade® carbide takes this concept to the next level of performance.

I N C R E A S I N G W E A R R E S I S TA N C E W I T H O U T R E D U C I N G F R A C T U R E T O U G H N E S SBy infusing nano-carbides into the cobalt binder Element Six reduces binder wear resulting in an even higher level of wear resistance without sacrificing fracture toughness. With more than 50 years of diamond synthesis experience and a wide range of diamond supermaterials in our portfolio, we manufacture tools with unprecedented performance for use in the most severe conditions.

S Y N T H E T I C D I A M O N D - B A S E D S U P E R M AT E R I A L S F O R E X T R E M E P E R F O R M A N C ESynthetic diamond, the hardest material known to man, is ideally suited for drilling and mining in highly abrasive and very hard conditions. If extreme performance is required, such as in remote mining situations, our technical team can configure customised tools with PCD (polycrystalline diamond) tips. These extend tool life dramatically and can also be combined with our patented hard-facing technology for further system performance gains.

G R A D ES I N T E R E D W C G R A I N S I Z E

C o C O N T E N T % ± 0 . 2

D E N S I T Y g / c m 3 ± 0 . 1

C O E R C I V I T Y O e

H A R D N E S S T R S M P aH V 2 0 ± 5 0 H R A ± 0 . 3

B 2 0 coarse 8.0 14.70 90-120 1250 88.7 2800

B 2 5 coarse 10.0 14.50 75-110 1200 88.2 3150

B 3 0 coarse 11.0 14.40 75-105 1150 87.7 3000

B 2 0 N extra coarse 8.6 14.65 45-60 1050 86.5 2300

B 2 5 S N extra coarse 9.5 14.55 50-68 1050 86.5 2100

B 3 0 S N extra coarse 11.0 14.40 50-70 1000 85.8 2100

M A S T E R G R A D E ® The innovative MasterGrade® technology is an enhancement of the hardmetal binder with infused nano carbides

B 1 5 M N extra coarse 6.5 14.95

B 2 5 M N extra coarse 9.5 14.60

R A N G E O F C A R B I D E G R A D E S F O R M I N I N G A N D C O N S T R U C T I O N T O O L S

* Performance can vary from one application to another.

P I C K D I S C A R D L I F E C O M PA R I S O N

HARD

NESS

T O U G H N E S S

D I A M O N D / B O R O N

N I T R I D E

C E R A M I C S

C E M E N T E D C A R B I D E S

S T A N D A R D C A R B I D E M A S T E R G R A D E ® * P C D *

TONS

MIN

ED

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H O W Q U A L I T Y T O O L S I M P R O V E P R O D U C T I V I T YTools that stay sharper longer have a direct effect on productivity. This reduces downtime for tool changes, increases sump and shear rates resulting in increased tonnages and profit.

M I N I M I S E R E L AT I V E T O O L C O S T SWith the combination of Element Six’s tool design expertise and materials know-how, we develop the right tool to get the job done - at the lowest relative cost. Element Six understands customers’ applications and can draw on an extensive expertise to develop the right solutions for new applications.

I M P R O V E H E A LT H & S A F E T YHaving the best and sharpest tools – even after long engagement times – also has a direct effect on health and safety. Sharp tools produce:

– Less fines, reducing explosion risk and dust

– Lower machine stress

– Less vibration, reducing operator fatigue and improving machine lifetime

Fewer tool changes also translate in less human exposure to dangerous conditions.

H O W C U S T O M E R S B E N E F I T F R O M PA R T N E R I N G W I T H E L E M E N T S I XElement Six possesses a broad material portfolio:

– High-quality tungsten carbide suitable for the majority of operating conditions

– Speciality and premium-performance tungsten carbide materials for difficult and challenging situations

– A variety of diamond-based supermaterials when nothing else gets the job done

The extensive practical experience in mining of our industry expert and engineer teams, gives Element Six the competitive advantage where it comes to delivering unmatched performance at the lowest possible cost.

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H O L E S D R I L L E D P E R S H I F T( R O O F B O LT I N G I N H A R D S A N D S T O N E )

C A R B I D E D R I L L P C D D R I L L

Element Six sharpest mining tools can improve health and safety in a mining environment.

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R E L AT I V E T O O L C O S T P E R M E T E R D R I L L E D( R O O F B O LT I N G I N H A R D S A N D S T O N E )

C A R B I D E D R I L L P C D D R I L L

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A W I D E R A N G E O F M I N I N G P I C K S

Both the economic and technical efficiency of a mining project is affected by where the tip of the pick hits unbroken rock. That is why using mining picks that maximise the efficiency of the machinery and deliver the optimum balance between toughness, impact and wear resistance for the rock formations encountered make a vital difference.

E L E M E N T S I X O F F E R S M I N I N G P I C K S S U I TA B L E F O R : – Longwall Shearer Drums

– Continuous Miners

– Surface Miners

– Mining Road Headers

– Tunnelling Road Headers

T H E R I G H T T O O L F O R T H E R I G H T C U T T I N G A P P L I C AT I O N SDrawing from more than 50 years of expertise in synthetic diamond and tungsten carbide materials and tool manufacturing know-how, Element Six can develop for a given application or set of conditions the right tool:

– Mining picks, available in standard and customised sizes

– Cutting inserts, from robust tungsten carbide grades to PCD especially developed for mining applications

– MasterGrade® picks, utilising the innovative MasterGrade® technology for optimal performance in highly abrasive conditions

– Pick tips in shapes and dimensions that are optimised and adapted to the material to be cut

– Retainers and securing elements, available in different types

– Pick bodies, made from hardened steel to provide long tool life

– Pick holder series for acceptance of all types of picks

– Heavy duty holders, also available with wear-resistant bushing

T Y P E D E S C R I P T I O N F O R E L E M E N T S I X R O U N D S H A N K P I C K S

Type Number

Length of Head (mm)

Retainer*

TC Insert diameter (mm)

Collar diameter (mm)

Pick type

RM - Round Shank Pick

RETAINER*

H sleeve

S snap ring

C clip ring

HS sleeve + snap ring

T trenching ring

CH fricition sleeve

RM 38 - 58 25 C 70 01

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C O N S T R U C T I O N / P I L I N G / T R E N C H I N G / R O U N D S H A N K P I C K S

R M 2 - 1 9 1 6 H 2 8 0 1part-no.11020005

R M 2 - 1 9 1 6 S 2 8 0 1part-no.11020002

R M 2 - 1 8 0 8 S 2 8 0 1part-no.11020014

All dimensions in mm.

R H 2 - 1 1 - Spart-no.13010235

R H 2 - 1 3 - Hpart-no.13010119

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R M 3 - 2 7 1 6 C 4 4 0 1part-no.11030021

R M 3 - 2 7 1 2 C 4 6 0 1part-no.11030020


R H 3 - 1 9 - Wpart-no.13010117

R H 3 - 1 9 -Tpart-no.13010141

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R M 3 - 2 7 1 2 H 4 5 0 1part-no.11030017

R M 3 - 2 7 1 2 C 4 7 0 1part-no.11030016

R H 3 - 2 0 - Wpart-no.13010021

R H 3 - 2 0 -Tpart-no.13010130

R M 3 - 2 7 1 6 C 4 7 0 1part-no.11030055


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R M 5 - 3 8 1 5 C 6 0 0 1part-no.11050032

R M 5 - 3 3 1 2 C 6 5 0 1part-no.11050003

R H 5 - 2 5 - Wpart-no.13010028

R H 5 - 2 5 -Tpart-no.13010125

R M 5 - 3 8 1 5 C 7 1 0 1part-no.11050002


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R M 5 - 5 5 1 5 T 6 4 0 1part-no.11050090

R M 5 - 5 5 1 2 T 6 4 0 1part-no.11050089

R M 5 - 5 5 1 7 T 6 4 0 1part-no.11050091

R M 5 - T S A F E T Y R I N Gpart-no.61990351

R M 5 - 5 5 1 9 T 6 4 0 1part-no.11050092

R M 5 - 4 8 1 3 C 6 3 0 1part-no.11050018


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R M 7 - 5 0 2 0 H 6 5 0 1part-no.11070012

R M 7 - 5 0 1 7 H 6 5 0 1part-no.11070001

R H 7 - L I G H Tpart-no.13010036

R M 7 - 5 0 2 2 H 7 0 0 1part-no.11070045

R M 7 - 5 0 2 2 H 6 5 0 1part-no.11070004


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R H 7 - S P T- H 8 5part-no.13010247

R M 7 - 4 8 1 7 S 6 4 0 1part-no.11070008


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T U N N E L I N G / M I N I N G / R O U N D S H A N K P I C K S

R M 5 - 4 5 1 5 C 74 0 1part-no.61150001

R M 5 - 4 8 1 3 C 6 3 0 1part-no.11050018

R H 5 - Mpart-no.13010030

R M 5 - 5 5 1 3 C 6 3 0 1part-no.11050037

R H 5 - 2 5 -Tpart-no.13010125


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R M 7 - 6 0 1 9 S 7 7 0 1part-no.11070125

R M 7 - 6 0 1 8 S 7 7 0 1part-no.11070137

R M 7 - 7 0 2 2 S 7 7 0 1part-no.11070120

R H 7 - L I G H Tpart-no.13010036

R M 7 - 7 0 2 5 S 7 7 0 5part-no.11070088


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R M 8 - 7 0 1 7 S 7 5 0 1part-no.11080108

R M 8 - 5 5 1 7 S 7 5 0 1part-no.11080035

R M 8 - 7 0 2 0 S 7 5 0 1part-no.11080109

R M 8 - 5 0 1 8 C 8 7 0 1part-no.61150002

R M 8 - 5 0 1 8 C 8 1 0 1part-no.61150003

R M 8 - 5 0 2 0 C 7 6 0 1part-no.61150004

R M 8 - 5 0 1 6 C 8 0 0 1part-no.61150005


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R H 8 - 3 0 M - Lpart-no.13010089

R H 8 - 3 0 L I G H Tpart-no.13010115

R M 8 - S A F E T Y R I N Gpart-no.61990147

R H 8 - 3 0 W I T H S L E E V Epart-no.13010038


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R M 3 5 - 5 5 1 8 C 9 2 0 1part-no.61150007

R M 3 5 - 5 5 1 8 C 8 6 0 1part-no.61150006

R M 3 5 - 5 5 1 8 C 1 0 2 0 1part-no.61150008


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R M 3 8 - 5 8 2 5 C 7 0 0 1part-no.11090050

R M 3 8 - 5 8 2 2 C 7 0 0 1part-no.11090041

R H 3 8 - W I T H S L E E V Epart-no.13010043


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S N O W P L O U G H S A N D G R A D E R S / R O U N D S H A N K P I C K S

R M 3 - 3 0 1 6 H 4 3 0 1part-no.11031416

R M 3 - 3 0 1 6 H 4 7 0 1part-no.11031324


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S N O W P L O U G H S A N D G R A D E R S / R O U N D S H A N K P I C K S

M O R B A R K 1 1 5 x 7 0 x 5 2part-no.14410058

M O R B A R K 1 2 2 x 7 0 x 5 2part-no.14410067

S T O N E C R U S H E R 1 2 2 x 7 8 x 7 3part-no.14020020

S T O N E C R U S H E R 1 0 6 x 1 0 6 x 3part-no.14020011


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M I N I N G / R O TA R Y D R I L L B I T S

Type Number

Cutting angle (P = positive; O = neutral; N = negative)

f = female thread; m = male thread

Coupling type (thread; VK = square; R = Round Shank; A = Wedge Shank; K = conus)

Cutting diameter (mm)

Number of cutting wings

DB = Drill Bit; PCD = Polycrystalline Diamonds

DB 2 / 32 M16 m N 01

M I N I N G / R O TA R Y D R I L L B I T ST Y P E D E S C R I P T I O N F O R E L E M E N T S I X D R I L L B I T S A N D P C D - D R I L L B I T S

K+S Aktiengesellschaft.

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P A R T - N O . D E S C R I P T I O N Ø D ( m m )

L ( m m )

L 1 ( m m )

T H R E A D Ø B ( m m )

α °

2 2 3 1 0 1 9 0 D B 2 / 2 7 M 1 6 m N 0 1 2 7, 0 4 7, 5 1 7, 0 M 1 6 7, 0 n e g .

2 2 3 1 0 1 0 0 D B 2 / 2 8 M 1 6 m N 0 1 2 8 , 0 4 7, 5 1 7, 0 M 1 6 7, 0 n e g .


L ( m m )

T H R E A D

2 2 3 1 0 2 2 8 D B 2 / 3 2 B 1 7 f O 0 5 3 2 , 5 7 2 , 0 B 1 7

2 2 3 1 0 0 0 2 D B 2 / 4 3 A 2 5 f O 0 1 4 3 , 0 9 0 , 0 R 1 “ r i g h t


L ( m m )

T H R E A D α °

6 1 0 2 0 3 1 1 D B 2 / 2 5 R d 1 6 f N 0 1 2 4 , 6 5 3 , 0 R d 1 6 n e g .

6 1 0 2 0 3 1 2 D B 2 / 2 6 R d 1 6 f N 0 1 2 5 , 8 5 3 , 3 R d 1 6 n e g .

6 1 0 2 0 3 1 3 D B 2 / 3 7 R d 2 0 f O 0 1 3 6 , 5 7 1 , 0 R d 2 0 0


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L ( m m )

T H R E A D

6 1 0 2 0 3 1 4 D B 2 / 2 6 R d 1 6 f O 0 1 2 5 , 6 5 0 , 9 R d 1 6


L ( m m )

T H R E A D α °

6 1 0 2 0 3 1 0 D B 2 / 2 8 R d 2 0 f N 0 1 2 8 , 0 6 9 , 0 R d 2 0 n e g

RAG Deutsche Steinkohle.


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L ( m m )

L 1 ( m m )

T H R E A D Ø B ( m m )

α °

2 2 3 5 0 0 4 9 D B 2 / 3 5 K W 2 0 m P 0 4 3 5 , 0 7 1 , 0 3 0 , 0 R d 2 0 x 3 G g . / 1 ”

6 , 0 p o s .

2 2 3 5 0 0 8 2 D B 2 / 4 0 K W 2 0 m P 0 3 4 0 , 0 7 0 , 5 3 0 , 0 6 , 0 p o s .

2 2 3 5 0 0 7 0 D B 2 / 4 2 K W 2 0 m P 0 2 4 2 , 0 7 1 , 0 3 0 , 0 6 , 0 p o s .

2 2 3 5 0 0 7 8 D B 2 / 4 6 K W 2 0 m O 0 4 4 6 , 0 7 5 , 0 3 0 , 0 6 , 5 O


L ( m m )

L 1 ( m m )

T H R E A D α °

2 2 3 5 0 0 2 6 D B 2 / 3 8 V K m P 0 1 3 8 , 2 8 5 , 0 3 8 , 0 V K 1 3 p o s .

2 2 3 5 0 0 2 8 D B 2 / 4 0 V K m P 0 1 4 0 , 6 8 5 , 0 3 8 , 0 V K 1 3 p o s .

2 2 3 5 0 0 4 6 D B 2 / 6 0 V K m P 0 1 6 0 , 0 9 8 , 0 4 5 , 0 V K 2 4 p o s .


L ( m m )

L 1 ( m m )

Ø B ( m m )

α °

2 2 3 5 0 0 9 1 D B 2 / 3 8 K W 2 0 m P 0 4 3 8 , 0 7 1 , 0 3 0 , 0 7, 0 p o s .


L ( m m )

L 1 ( m m )

Ø B ( m m )

α °

2 2 3 5 0 0 9 2 D B 2 / 3 8 K W 2 0 m P 0 5 3 8 , 0 6 6 , 5 3 0 , 0 7, 0 p o s .


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M I N I N G / P C D D R I L L B I T S

P C D 2 / 3 5 M 1 6 m N 0 2part-no.22340108

P C D 2 / 2 7 M 1 6 m N 0 2part-no.22340186

P C D 3 / 5 2 R D 2 5 m N 0 1part-no.22340081

P C D 3 / 4 0 A 2 5 f N 0 1part-no.22340088

P C D 2 / 3 2 B 1 7 f N 0 1part-no.22340012


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M I N I N G / P C D D R I L L B I T S

P C D 3 / 9 5 A P I m N 0 2part-no.22340102

P C D 3 / 7 6 G g 4 6 m N 0 2part-no.22340107

P C D 3 / 1 1 2 A P I m N 0 1part-no.22340105


E L E M E N T S I XElement Six, part of the De Beers Group of Companies, designs, develops and produces synthetic diamond and other supermaterials, and operates worldwide with primary manufacturing facilities in China, Germany, Ireland, South Africa, the UK and US.

Element Six supermaterial solutions are used in applications such as cutting, grinding, drilling, shearing and polishing, while the extreme properties of synthetic diamond beyond hardness are opening up new applications in a wide array of industries such as optics, power transmission, water treatment, semiconductors and sensors.

If you would like to know more about Element Six please visit our website www.e6.com or contact us at any of the addresses below.

Photo source page 1: RAG Deutsche Steinkohle All images courtesy of Anglo American © Element Six 2017. 10/2017

E U R O P E & A F R I C A Element Six GmbH Städeweg 18 36151 Burghaun GermanyTel +49 (0) 6652 820Fax: +49 (0) 6652 82 390Email: [email protected]

A M E R I C A S Element Six US Corporation24900 Pitkin RoadSuite 250SpringTX 77386USATel: +1 281 364 8080Fax: +1 281 419 8311Email: [email protected]

A S I A P A C I F I C Element Six (Wuxi) Co., LtdNo. 105-1Xinjin RoadMeicun214112 Wuxi New DistrictChinaTel: + 86 (0) 510 8100 7623Email: [email protected]

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SUPERIOR PERFORMANCE DRIVES PRODUCTIVITY · – Longwall Shearer Drums – Continuous Miners – Surface Miners – Mining Road Headers – Tunnelling Road Headers THE RIGHT TOOL