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www.terrappe.com.au SUPERIOR LUBRICANTS UNIQUE RUBBER TRACKS AND PADS DURABLE BUCKET TEETH AND EDGES

SUPERIOR LUBRICANTS UNIQUE RUBBER TRACKS AND … · SUPERIOR LUBRICANTS UNIQUE RUBBER TRACKS AND PADS ... Dropping Point - ºC 260+ Water ... agricultural and industrial application

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Page 1: SUPERIOR LUBRICANTS UNIQUE RUBBER TRACKS AND … · SUPERIOR LUBRICANTS UNIQUE RUBBER TRACKS AND PADS ... Dropping Point - ºC 260+ Water ... agricultural and industrial application

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SUPERIOR LUBRICANTSUNIQUE RUBBER TRACKS AND PADS

DURABLE BUCKET TEETH AND EDGES

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CONTENTS4 TEXXON GREASE

8 TEXXON OILS

9 LUBRICATION EQUIPMENT

11 AUSTRACK RUBBER TRACKS

13 AUSTRACK RUBBER PADS

15 TERRA CUTTING EDGES

18 TERRA BUCKET TEETH & RIPPERS

21 GRADER PARTS

21 TERRA TUNGSTEN COATING & WEAR PARTS

22 ATTACHMENTS

24 FUELMASTER FUEL CONDITIONER

26 EXPANDER PINS

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TEXXON HIGH PERFORMANCE GREASE

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TEXXON XHD RED GREASETEXXON XHD RED is an extremely high quality product with excellent lubrication characteristics for the range of anti-friction and plain bearings, gears, couplings, pins and bushes in automotive, marine, agricultural and industrial applications requiring a grease with a high base oil viscosity and weld load. It is based on a lithium complex thickener, high quality paraffinic and polybutene base stocks combined with the inclusion of extreme pressure additives, effective rust, oxidation and corrosion inhibitors. Texxon XHD Red also has a very high 4 ball weld load rating of 480Kg/f.

FEATURES

• Highloadextremepressurecharacteristics• Resistssqueezeout.• Highshearstabilitymaintainsgrease consistency for extended lubrication service. • Oxidationinhibitedassureslongservicelife.• Rust&corrosioninhibitedpromotes effective lubrication under difficult environments.

APPLICATIONS TEXXON XHD RED grease is the ideal lubricant for use in extreme heavy-duty applications and where high thermal resistance is a must. These applications include all industrial, earthmoving, agricultural, automotive and marine equipment.

SPECIFICATIONS

TESTS RESULTS

NLGI 2

Colour Red

Texture Tacky

Penetration at 25º - Worked

60 Strokes 270

10,000 Strokes 275

Dropping Point - ºC 260+

Water Washout at 80º,% < 3.5

Timken, OK Load kg 30

4-Ball Weld kg/f 480

4-Ball Wear Scar, mm 0.42

Base Oil Viscosity, cSt at 40º 1900

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TEXXON WINTER RED GREASETEXXON WINTER RED is an extremely high quality product with excellent lubrication characteristics for the range of anti-friction and plain bearings, gears and couplings in automotive, marine, agricultural and industrial applications requiring grease with a high base oil viscosity and weld load. It is based on a lithium complex thickener, high quality paraffinic (synthetic) and polybutene base stocks combined with the inclusion of extreme pressure additives, effective rust, oxidation and corrosion inhibitors.

It has a base oil viscosity of 1900cSt @ 40oC and a Weld Point of 620kg/f.

FEATURES • 25%morepumpableforcoldconditions

• UltraTacky,HighperformanceRedGrease

• Reliable

• TechnicallyAdvancedExtremePressure

• HighBaseOilViscosity&WeldLoad

APPLICATIONS TEXXON WINTER RED is the ideal recommendation for use in extreme heavy-duty applications and where high thermal resistance is a must. These applications include all industrial, earthmoving, agricultural, automotive and marine equipment.

SPECIFICATIONS

TESTS RESULTS

NLGI 1

Colour Red

Texture Tacky

Penetration at 25º - Worked

60 Strokes D.217 270

10,000 Strokes D.217 275

Dropping Point - ºC D.2265 260+

Water Washout at 80º,% D.1264 < 3.5

Wheel Bearing Leakage, g D1263 1.5

Oxidation Resistance Pressure

Drop, 100 hrs kpa D.942 15

Timken, OK load kg D.2509 30

4-Ball Weld kg/f D.2596 480

4-Ball Wear Scar, mm D.2266 0.42

Rust Prevention Characteristics D.1743 No Rust

Base Oil Viscosity, cSt at 40º D.445 1900

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TEXXON HIGH PERFORMANCE GREASE

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TEXXON ULTRA BLUE GREASETEXXON ULTRA BLUE is an extra high performance multi-purpose grease intended for a large variety of applications. It is based on a blend of high viscosity index mineral oils, a lithium complex soap thickener, specially selected lead free extreme pressure additives, rust and oxidation inhibitors plus a tackiness agent.

FEATURES • Resistancetowaterwash-out assuring correct lubrication

• Excellentanti-wearandextreme pressure performance

• Ithasexcellentadhesionand cohesion properties in order to reduce leakages and extend re-lubrication intervals.

• Excellentrustandcorrosion resistance.

• Thesuperioroxidationandthermal stability extends the grease life and improves bearing protection in high temperature applications.

• Ithasgoodpumpabilityandlow- high temperature performance

APPLICATIONS TEXXONULTRABLUEGREASEistheprimerecommendationforuseinapplicationswherehigh thermal resistance is required. These include automotive, industrial, mining, earthmoving and marine applications such as wheel bearings subjected to high temperatures and load caused by repeated and high speed braking in particular on disc brakes, chassis, high speed ball and roller bearings, pre-packaged and sealed for life bearings in several heavy industries, boat trailer wheel bearings, water pumps, winches etc. and other applications requiring grease lubrication.

SPECIFICATIONS

TESTS RESULTS

NLGI 2

Colour Blue

Texture Tacky

Penetration at 25º - Worked

60 Strokes 275

10,000 Strokes +10

Dropping Point - ºC 260+

Water Washout at 80º,% 3.5

Wheel Bearing Leakage 65kg Packed, 163º g 1.5

Lubrication Life, Bearing No 204 10,000rpm, 163º, hrs 15

Timken, OK load kg 23

4-Ball Weld kg/f 350

4-Ball Wear Scar, mm 0.48

Base Oil Viscosity, cSt at 40º 190

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TEXXON MOLYPLEX TAC GREASE TEXXON MOLYPLEX TAC is a superior multi-purpose grease possessing excellent lubrication characteristics for a wide range of anti-friction and plain bearings, gears and couplings in automotive, marine, agricultural and industrial application. It is based on high quality paraffinic mineral oils combined with the inclusion of molybdenum disulfide, extreme pressure additives, effective rust, oxidation and corrosion inhibitors, and tackiness adhesive additives.

The “Molybdenum Disulfide” provides extreme protection from wear under shock loads.

FEATURES • Highabilitytopreventscuffingand

reduce wear under high load and shock load conditions, together with its excellent resistance to shear and high temperature operation.

• Exceptionaloxidation,rustandcorrosion resistance.

• Withextendedservice,itmaintainsits original consistency. It will not thicken since it resists oxidation. It will not thin out because it is shear resistant.

• Resistswatercontamination&breakdown.

• Itresists“SQUEEZEOUT”fromsurfaces requiring lubrication under high load conditions.

APPLICATIONS TEXXONMOLYPLEXTACGREASEis the prime recommendation for plain, ball and roller Bearings, and other applications requiring grease lubrication. Suited to all automotive, transport, agricultural, marine, industrial and construction equipment. Excellent recommendation for ball joints that demand characteristics which will ensure minimum wear and maximum torque with complete protection against rust.

SPECIFICATIONS

TESTS RESULTS

NLGI 2

Colour Black

Texture Tacky

Penetration at 25º - Worked

60 Strokes 275

10,000 Strokes 300

Dropping Point - ºC 260+

Water Washout at 80º,% 3.5

Wheel Bearing Leakage 65kg Packed, 163º g 1.5

Lubrication Life, Bearing No 204 10,000rpm, 163º, hrs 125

Timken, OK load kg 28

4-Ball Weld kg/f 500

4-Ball Wear Scar, mm 0.45

Base Oil Viscosity, cSt at 40º 190

Molybdenum Disulphide % Mass 2.6

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TEXXON SUPERIOR OILSTEXXON OILS has developed a range of lubricants that will compliment the quality range of Texxon Grease’s. These oils have been developed specifically for the earthmoving, forestry and transport industries to provide an alternate that will keep your machines working harder for longer.

TEXXON Diesel Engine oilGlobaleng600,LSAPS,15W/40CJ-4/SM,E9Globaleng 300 15W/40, CI-4 / SLGlobaleng20015W/40CH4/SJGlobalengSAE50CF4/2/CFGlobalengSAE30CF4/2CF TEXXON HydraulicTexxonHydraulicFluid68TexxonHydraulicFluid46TexxonHydraulicFluidHV68TexxonHydraulicFluidHV46 TEXXON Transmission OilsTexxon Powertrans TO4 – 10WTexxon Powertrans TO4 – 30WTexxon Powertrans TO4 – 50WTexxon Powertrans TO2 – 10WTexxonTractransUTTOI10W/30GL-4TexxonSynATF-DVI/MultiTexxonATF-DIIITexxonATF-DIITexxonATF-LE95

TEXXON Gear Oils75W/90 GL475W/90 GL580W/90 GL585W/140 GL5SynP 80W/140 GL5SynP 75W/90 GL5LS90 GL5LS140 GL5SynP RoadRanger 50 TEXXON Rock Drill OilsTEXXON Rock Drill 100TEXXON Rock Drill 320TEXXON Rock Drill 460 Texxon Industrial OilsTexxon Indus Gear 68Texxon Indus Gear 68Texxon Indus Gear 68Texxon Indus Gear 68Texxon Indus Gear 68Texxon Indus Gear 68Texxon Indus Gear 68Texxon SynGear 15Texxon SynGear 150Texxon SynGear 220Texxon SynGear 320 TEXXON Chain and Bar OilTexxon Chain Bar 150Texxon Chain Bar 220 Other Texxon oils are also available on request.AllTexxon oils are available in 20L, 205L and 1000L containers.

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LUBRICATION EQUIPMENTGREASE Guns TEXXON Grease is known to need a high quality grease gun that performs under all conditions. Terrappe Group has a range of Grease guns that are suited to the demands of Heavy Duty Grease. The options that are avilable include: • DualsettingHigh/LowPressure LeverActiongreasegun• DualsettingHigh/LowPressure Pistol Grip grease gun• StdLeverandPistolGripgreaseguns• AirPowered,continuesflowgreaseguns• Batteryoperatedgreaseguns

GREASE Pumps and Trolleys To supplement our range of Grease guns we have a furtherrangeofgreasepumps.Thesecomeinsizestosuit the 20kg drums, 55kg drums and the 180kg Drums.

Each of these pumps can be supplied as a bare pump or completewiththetrolley,greasehoseandnozzles.

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TO SUIT ALL MAKES

ASVBOBCATCASECATDAEWOODITCHWITCHHITACHIIHIJCBKOBELCOKOMATSUKUBOTAMITSUBISHINEWHOLLANDSUMITOMOTAKEUCHIYANMAR

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AUSTRACK Pattern Shows the

diamond shaped links that form

the “continuous” running way which

reduces the vibration.

OEM Standard Pattern Shows the gap between the links that causes the vibration as the rollers “bump” over them.

BENEFITS • Increaseddrivercomfort.

• Reduceddriverfatigue.

• Minimalwearonrollers,idlers&sprockets.

• Lessoverallmachinewear.

• Reducedmaintenance&lessdowntime.

• Highermachinere-salevalue.

• Improvedsiteenvironment.

• Lessnoise,Lesscomplaints.

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AUSTRACK™ RUBBER TRACKS AUSTRACK™AVRTRubber Track Technology considerably reduces vibration throughout the machine which is caused by roller travel along the standard inner track drive surfaces.

TheuniqueAUSTRACK™AVRTdiamond design roller guide provides a continuous level surface, reducing roller fatigue.

NOISEANDVIBRATIONREDUCINGRUBBERTRACKTECHNOLOGY

IndependentAcousticEngineertesting found that, compared with the manufacturers original tracks, there was a 75% reduction in vibration using the AUSTRACK™AVRTRubberTrack.

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AUSTRACK™ RUBBER TRACKS

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TRACK MEASUREMENT DIAGRAM

ROLLER TYPE - CONVENTIONAL

ROLLER TYPE - INTERCHANGEABLE

EXCAVATORMINI LOADERSKID STEERSDUMPER &DIRECTIONAL DRILLING MACHINE TRACKS

A1

B1

A2

B2 C1

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AUSTRACK™ RUBBER PADS 250 to 600mm

BOLT-ON RUBBER PADS

PAVER RUBBER PADS

CLIP-ON RUBBER PADS

CHAIN-ON RUBBER PADS

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AUSTRACK™ RUBBER PADS

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RUBBER PAD IDENTIFICATION CHECK LIST

NAME: ____________________________ PHONE: ___________________________

ADDRESS: __________________________ FAX: _____________________________

EMAIL: ______________________________________________________________

BRAND/MAKE: ______________________ MODEL: ___________________________

BODY NUMBER: ______________________ QTY OF PADS: ________________________

PLATE DIMENSIONS

BOLT HOLE PATTERN

1. _______ mm2. _______ mm

3. _______ mm4. _______ mm

5. _______ mm6. _______ mm

A. _______ mmB. _______ mmC. _______ mmD. _______ mmE. _______ mm

F. _______ mmG. _______ mmH. _______ mmI. _______ mm

RUBBER PAD MEASURMENT FORM

1

2

3

5

6

4

C BI

D

F E G

HA

Please fill out the above form and return to Terrappe Group:F.1800087929|[email protected]|P.POBox131,LakeCargelligoNSW2672

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TERRA CUTTING EDGES

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Single Bevel Weld on

Edges

Grader Style Edges

HalfArrow

Universal Double Bevel Edges

Scraper

Hardware

DozerEndBits

Loader Style Edges

CUTTING EDGE IDENTIFCATION

Please fill out the above form and return to Terrappe Group:F.1800087929|[email protected]|P.POBox131,LakeCargelligoNSW2672

Provide the following measurements

A Total Length _______mmB Total Width _______mmC End to first hole _______mmD Bolt hole centres _______mmE Bolt hole size _______mmF Thickness of edge _______mm

A

E

C D

B

F

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TERRA BUCKET TEETH & RIPPERSMini Style

General Sizes

Ripper Boots

Adaptors

Shanks and Protectors

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TOOTH IDENTIFICATION QUESTIONAIRE

10 POINT TOOTH IDENTIFICATION CHECK LIST

NAME: ____________________________ PHONE: ___________________________

ADDRESS: __________________________ FAX: _____________________________

EMAIL: ______________________________________________________________

Please fill out the above form and return to Terrappe Group:F.1800087929|[email protected]|P.POBox131,LakeCargelligoNSW2672

1. Firstly check for any numbers on tooth or adapter

2. Is it a side pin or top pin entry?

3. Is it a one or two piece pin & retainer?

4. Is one side of the pin serrated?

5. Measure inside to inside of tooth at top

6. Does the tooth push straight on or twist slightly?

7. Measure the diameter of pin

8. Measure from centre of pin hole to end of pocket

9. Do the sides at the back of the tooth go straight down or curve out?

10. Is the top of the tooth curved or straight across the back?

No:

Side: Top:

One: Two:

Yes: No:

mm:

Straight: Twist:

mm:

mm:

Straight: Curved:

Straight: Curved:

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GRADER PARTS BLADES, END BITS, SCARIFIER SHANKS AND TIPS, RIPPER SHANKS AND TIPS AND CAT CIRCLE PARTS

TERRA TUNGSTEN COATING & WEAR PRODUCTS TUNGSTEN COATING, WEAR PLATE AND WEAR BLOCKSTERRATungstenCoatingprovidesanextremelydurable,abrasionresistantsurfaceon most types of ground engaging tools where a high level of impact resistanceisrequired.TERRATungstenCoatingallowsyoutoexperience the hardness of tungsten without the brittleness that is associatedwithtraditionalbrazedtungsten.Itismosteffectiveinslideand abrasion wear situations.

APPLICATIONS

• TillagePointsandequipment• LoaderandExcavatorBucketTeeth• AugerTeeth• TrencherTeeth• RipperBoots& Grader Scarifier Teeth• CuttingEdges& End bits

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ATTACHMENTS

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AUGERS AND AUGER PARTS

TRENCHERS AND TRENCHER PARTS

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SKID STEER DOZER BLADES

ALUMINIUM RAMPS

EXCAVATOR ATTACHMENTS

•DiggingBuckets•MudBuckets•QuickHitches•Rippers

PALLET FORKS

ANGLE BROOMS

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FUEL CONDITIONERS

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FUELMASTER®

FUELMASTER is a super concentrated complete fuel treatment. Fuelmasterisacosteffectivesolutiontomanagingfuelquality.Fuelmaster’sadvancedtechnologyhelpscontaincostsbyimproving fuel flow, ensuring uniform injector spray pattern, resulting in a more complete and efficient combustion cycle, thus improving economy, power and achieving reductions in Hydrogen Chloride, Carbon Monoxide and Nitrogen Monoxide emissions.

HOW DOES IT WORK?

AllpetroleumfuelsarecomposedofHydrocarbons.Nomatterwhichrefinery or how ‘clean’ the fuel is, no matter what make of engine or how new it is, some of the hydrocarbon components in the fuel will form particles of gum, resin and carbon during the heat of the combustion cycle. It is these particles which react and combine with each other forming ‘polymers’ which are high in carbon and low in hydrogen. These particles cause fuel to burn incompletely, creating unburned particles to be discharged as black exhaust on piston crowns, exhaust valves, upper ring areas and turbo charger blades. The advanced technology ofFuelmasterinhibitstheformationofpolymericmassesinfuelsundertheheatofcombustion.Theresult is a cleaner, more complete and faster burn with lower peak flame temperatures, and increased fuel efficiency. Emissions of Hydrogen Chloride, Carbon Monoxide and Nitrogen Monoxide emissions are reduced significantly.

BENEFITSFuelmastercanhelpcontaincostsby:• Eliminating conditions for algae and bacteria growth • Stabilizingfuelandextendingstoragelife• Removing and preventing gum, varnish and sludge from tank and fuel lines, thus improving fuel flow • Ensures uniform injector spray pattern • Neutralises acids in aged fuel • Prevents tank corrosion, lubricates top end, fuel pumps and injectors • Reduces emissions, because of more efficient burn, lowering exhaust temperatures • Inhibits carbon deposits on piston crowns, exhaust valves, upper ring areas and turbocharger

blades • Reduces the soot index in the engine sump oil, thus extending engine oil life Increases fuel economy

and power • Will not damage engine or affect your warranty • Contains no harmful aromatic solvents, alcohol or metals• It is not a dangerous biocide • It doesn’t change the specifications for fuel as per Government regulations

EXTREMELY COST EFFECTIVE, USE ONLY 1 LITRE PER 4000 LITRES OF FUEL

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FUELMASTER® DIESEL ANTIGELFUELMASTER® ANTIGEL functions by modifying wax crystal formation at low temperatures to depress the pour point and improve the cold flow filtration properties of a wide range of distillate fuels. -Formulatedforabroadrangeoflowsulphurmiddledistillateanddieselfuelsincludingverywaxyandhardtotreatfuels-DesignedforusewithUltraLowSulphurDieselfuelsaswellasconventionalandLowSulphurDieselfuels-ProvidessuperiorCFPPandpourpointreductionminimisingtheneedforkerosenedilutions-SignificantlyoutperformsconventionalEVAcopolymersbyawidemargininhardto treat fuels.

COLD TEMPERATURE OPERABILITY

This advanced system of antigel components provides superior improvement of cold temperature operabilityonawiderangeoftoday’shardtotreatlow,andhighsulphurdistillatefuels.Fuelmaster® AntiGelcanprovideimprovedcoldtemperatureoperabilityequallinguptoa70%blendofNo.1(kerosene).

Proper use of Fuelmaster® Antigel additives can:

•Reducethecoldfilterplugpointto-10ºC•Reducethepourpointaslowas-45ºCormore.

ADDITIONAL BENEFITSFuelmaster®AntiGeladditionalbenefitsincludebetterlubricity, moisture dispersancy, and enhancement with cetane improver, detergents and other components, to produce a true “winterised” premium diesel fuel.

APPLICATIONTokeeptanksfreeofwax,treatwithFuelmaster®AntiGelat the RECOMMENDED MAINTENANCE TREATMENT (1000ML - 1000 LITRES) ratio every fill.

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EXPANDER PIVOT PINS

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EXPANDER™ BOLTTHE PERMANENT SOLUTION TO LOOSE LINKAGES

YOU PROBABLY RECOGNISE THIS: Excessive noise and vibration of the machine.

YOU KNOW THE REASON: The pivot pins have worn the holes of the lugs and they have become oval.

YOU KNOW WHAT TO EXPECT: Either line boring of the holes or complete replacement of the lugs.

YOU KNOW WHAT THAT MEANS: High repair and downtime costs and possibly the hire of a replacement machine.

FURTHERMORE: Sooner or later the day comes when the pivot pins have worked loose again.

FORGET EVERYTHING YOU HAVE JUST READ! IT NEED NEVER HAPPEN AGAIN!

A Repairs to the lugs are unnecessary before fitting theExpander™Bolt

B The pressure plates press the expansion sleeves onto the tapered ends of the axle.

C The parallel expansion of the sleeves, eliminates play inthejoint(iftheholesarebadlyworn,oversizesleeves are used).

D Doubled sided locking gives increased stability.

E TheExpander™Boltiseasilyremoved.

ThePatentedExpander™BolthasbeentestedinVolvo-BM machines for over 50,000 hours and is approved by the Swedish machine testing institute and the German TUVRheinland.Itisapprovedasanoriginalpartby,among others, VME, Case Poclain, Timberjack, Valmet, Liebherr,MasseyFerguson.TheExpander™Boltisproducedinallsizesandisavailableforallmachinetypes and makes. The change to Expander™ Bolts means the end of loose joints!

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EXPANDER PIN IDENTIFICATION FORM

NAME: ____________________________ PHONE: ___________________________

ADDRESS: __________________________ FAX: _____________________________

EMAIL: ______________________________________________________________

Please fill out the above form and return to Terrappe Group:F.1800087929|[email protected]|P.POBox131,LakeCargelligoNSW2672

1. Order: Inquiry: Quantity: pcs | mm: Inches:

2. 2.0 Machine Model: 2.3 Year: 2.1 Position/Picture Code: 2.4 Production No.: 2.2 Original Part Number:

3. 3.0 Indicate the original pin diameter. 3.1 Measure the distance between the outside edges of the mounting lugs. 3.2 Measure the width of each mounting lug. 3.3 Remove any bushings fitted in the mounting lugs. 3.4 Fill in the diameter of the original hole. If the hole in the mounting lug is worn, measure the

minimum and maximum diameteres of the hole. 3.5 Indicate, if any, a stationary or moving obstacle within 100mm of the mounting lugs. 3.51 Measure the distance between the obstacle and the respective mounting lug.

4. Indicate if the pivot is equipped with a bushing or bearing. If more than one bushing, indicate how many and the width.

5. 5.0 Indicate how the grease is being distributed in the pivot. 5.1 Indicate fron which side the pivot is being greased. 5.2 Measure the distance from

the outside edge of the mounting lugs to the greasing outlets.

6. If the pivot lugs have welded on sleeves, indicate the following measurements.

Bushing(s) How Many: ________ Bearing Width: ____________

7. Indicate if the pivot is designed with axial locking of the bearing/bushing.

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