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Sunstone Weld AttachmentsHand Held Weld Attachments
Hand Piece Models:Single ProbeDual ProbeTweezerMicro WeldRoll SpotHoneycomb
TriggerOptions:Pressure Actuated Foot Pedal
Electrode Options:Roll Spot WheelHoneycomb BlockBattery StyleMicro Weld
Some welding applications require the flexibility and versatility of a hand held welding attachment. Hand held attachments allow welding of complex geometries that would require expensive fixturing when using conventional weld heads.
Hand held attachments provide a way for laboratories and businesses to lower their overall weld system costs. In general, welding attachments are easy to use, require low maintenance, and provide a great deal of flexibility for small production runs or research environments.
Sunstone hand held weld attachments provide users with the ideal welding solution for their specific application and needs. Available hand pieces in-clude single probe hand pieces, dual probe hand pieces, tweezer style hand pieces, pressure actuated single probe hand pieces, and pressure actuated tweezer-style attachments. Technical data and specifications for each weld attachment are found in this document.
SunstoneEngineering.com
Sunstone Engineering1-877-786-93531693 American Way #5Payson, UT 84651 USA
Sunstone Weld AttachmentsHand Held Weld Attachments Specifications
SunstoneEngineering.com
Poke Gun Hand Piece with Roll Spot
Electrode Size 3/8” Shank
Dimensions (W x H x L) .75” x 2.5” x 7”
Weight lb/kg .56 lb / .25 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG - 1” AWG
AC Welder (kVA) 1.5 kVA
Poke Gun Hand Piece
Electrode Size 3/8”
Dimensions (W x H x L) 1” x 3” x 6”
Weight lb/kg 1.3 lb / .59 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG - 1” AWG
AC Welder (kVA) 2.5 kVA
PGHP Wheel - Poke Gun Hand Piece with Roll Spot Wheel Attachment
Features:• Easy to handle
• Conveniently placed trigger switch
• Roll-Spot Copper Wheel Attachment
PGHP - Poke Gun Hand Piece
Features:• Easy to handle
• Conveniently placed trigger switch
Pneumatic Tweezer Hand Piece
Force 5 - 50 lbs
Copper Bar Size 1/2” x 1/16”
Weight lb/kg 2.5 lb / 0.36 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 1” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
THP P - Pneumatic Tweezer Hand Piece
Features:• Air-actuated tweezer-style hand piece
• Force ranges: 5-50lbs
• Adjustable throat up to 1.75”
• 1” Stroke Distance
• Designed to integrate with Sunstone’s ACS
• Can use 1/8” opposed electrodes
Sunstone Engineering1-877-786-93531693 American Way #5Payson, UT 84651 USA
Sunstone Weld AttachmentsHand Held Weld Attachments Specifications
SunstoneEngineering.com
Sunstone Engineering1-877-786-93531693 American Way #5Payson, UT 84651 USA
Single Probe Hand Piece
Electrode Size 1/4”
Weight lb/kg 0.55 lb / 0.25 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
Single Probe Hand Piece
Low Power
Electrode Size 1/16”
Weight lb/kg 1.5 lb / 0.68 kg
CD Welder (ws) 100 - 400 (ws)
Wire AWG 8” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
Single Probe Hand Piece
Medium Power
Electrode Size 1/8”
Weight lb/kg 2 lb / 0.9 kg
CD Welder (ws) 320 - 1000 (ws)
AWG for CD 4” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
Single Probe Hand Piece
High Power
Electrode Size 3/16”
Weight lb/kg 3.5 lb / 1.6 kg
CD Welder (ws) 320 - 1000 (ws)
AWG 1” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
Micro Weld Hand Piece
Electrode Size 1/8” Shank
Weight lb/kg 4 lb / 1.8 kg
CD Welder (ws) DCD 320
AWG 8” AWG
AC Welder (kVA) 1.5 kVA - 2.5 kVA
SPHP - Single Probe Hand Piece
Features:• 1/4” diameter copper shank
• 8 AWG cabling
SPHP LP - Single Probe Hand Piece
Features:• 1/4” diameter brass shank
• 8 AWG cabling
• Accepts 1/16” or 2mm diameter electrode
SPHP MP - Single Probe Hand Piece
Features:• 5/8” diameter brass shank
• 4 AWG cabling
• Accepts 1/8” diameter electrode
SPHP HP - Single Probe Hand Piece
Features:• 7/8” diameter brass shank
• 1 AWG cabling
• Accepts 3/16” diameter electrode
MWHP - Micro Weld Hand Piece
Features:• For thermocouple welding
• 8 AWG cabling
Sunstone Weld AttachmentsHand Held Weld Attachments Specifications
SunstoneEngineering.com
Dual Probe Hand Piece
Medium Power
Electrode Size 1/8”
Weight lb/kg 2 lbs / 0.9 kg
CD Welder (ws) 400 - 1000 (ws)
Wire AWG 4” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
Dual Probe Hand Piece
High Power
Electrode Size 3/16”
Weight lb/kg 3 lb / 1.36 kg
CD Welder (ws) 400 - 1000 (ws)
Wire AWG 1” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
Pressure Activated Dual Probe Hand Piece
High Power
Spring Force 8 lbs
Electrode Size 1/8”
Weight lb/kg 4 lb / 1.8 kg
CD Welder (ws) 100 - 600 (ws)
Wire AWG 8” AWG - 6” AWG
AC Welder (kVA) 1.5 kVA - 2.5 kVA
DPHP - Dual Probe Hand Piece
Features:• 5/8” diameter brass shank
• 4 AWG cabling
• Accepts 1/8” diameter electrodes
DPHP - Dual Probe Hand Piece
Features:• 7/8” diameter brass shank
• 1 AWG cabling
• Accepts 3/16” diameter electrodes
PADP HP - Pressure Activated Dual Probe Hand Piece
Features:• Independently adjustable pressure
• 6 AWG cabling
• Accepts 1/8” diameter electrodes
Dual Probe Hand Piece
Electrode Size 1/4”
Weight lb/kg 0.65 lb / 0.29 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
Dual Probe Hand Piece
Low Power
Electrode Size 1/16”
Weight lb/kg 2 lbs / 0.9 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
DPHP - Dual Probe Hand Piece
Features:• 1/4” diameter brass shank
• 8 AWG cabling
• Accepts 1/16” diameter electrodes
DPHP - Dual Probe Hand Piece
Features:• 1/4” diameter RWMA II copper shank
• 8 AWG cabling
Sunstone Engineering1-877-786-93531693 American Way #5Payson, UT 84651 USA
Sunstone Weld AttachmentsHand Held Weld Attachments Specifications
SunstoneEngineering.com
PASP - Honeycomb
Electrode Size 1/4”
Dimensions (W x H x L) 1.125” x 3.5” x 9”
Weight lb/kg 4 lbs / 1.8 kg
CD Welder (ws) 1000 (ws)
Wire AWG 4” AWG - 1” AWG
AC Welder (kVA) 5.0 kVA
PASP HP H - Pressure-Activated Single Probe Hand Piece Honeycomb
Features:• Pressure-actuated for repeatability
• Adjustable pressure set-point
• 2” copper wheel (EL-ROLL)
• Large alligator clip for simple setup
• 6 AWG cabling standard
PASP - Alligator Clip
Spring Force 1 - 6 lbs
Electrode Size 1/8”
Dimensions (W x H x L) 1.125” x 3.5” x 9”
Weight lb/kg 3.35 lb / 1.5 kg
CD Welder (ws) 100-1000 (ws)
Wire AWG 6” AWG
AC Welder (kVA) 2.5 kVA
PASP - Magnetic Clip
Spring Force 1 - 6 lbs
Electrode Size 1/8”
Dimensions (W x H x L) 1.125” x 3.5” x 9”
Weight lb/kg 3.35 lb / 1.5 kg
CD Welder (ws) 300-1000 (ws)
Wire AWG 6” AWG - 1” AWG
AC Welder (kVA) 2.5 kVA
PASP - Roll Spot
Electrode Size 1/4” Shank
Dimensions (W x H x L) 1.125” x 3.5” x 9”
Weight lb/kg 4 lbs / 1.8 kg
CD Welder (ws) 200 - 1000 (ws)
Wire AWG 6” AWG - 1” AWG
AC Welder (kVA) 5.0 kVA
PASP HP CP - Pressure-Activated Single Probe Hand Piece Alligator Clip
Features:• Pressure-actuated for repeatability
• Adjustable pressure set-point
• For hard-to-reach welds
• 1/8” RWMA II Electrode
• Large alligator clip for simple setup
• 6 AWG cabling standard
PASP HP RS - Pressure-Activated Single Probe Hand Piece Roll Spot
Features:• Pressure-actuated for repeatability
• Adjustable pressure set-point
• 2” copper wheel (EL-ROLL)
• Large alligator clip for simple setup
• 6 AWG cabling standard
PASP HP MAG - Pressure-Activated Single Probe Hand Piece Magnetic
Features:• Pressure-actuated for repeatability
• Adjustable pressure set-point
• For hard-to-reach welds
• 1/8” RWMA II Electrode
• Large magnetic clip for simple setup (iron base
material)
• 6 AWG cabling standard
Sunstone Engineering1-877-786-93531693 American Way #5Payson, UT 84651 USA
Sunstone Weld AttachmentsHand Held Weld Attachments Specifications
SunstoneEngineering.com
Prerssure-Actuated Tweezer Hand Piece
Low Power
Spring Force 1 - 6 lbs
Electrode Size 3/16”
Dimensions (W x H x L) .75” x 2.5” x 7”
Weight lb/kg .56 lb / .25 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG
AC Welder (kVA) 1.5 kVA
Prerssure-Actuated Tweezer Hand Piece
Medium Power
Spring Force 1 - 10 lbs
Electrode Size 3/16”
Dimensions (W x H x L) 1” x 3” x 6”
Weight lb/kg 1.3 lb / .59 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 1” AWG
AC Welder (kVA) 2.5 kVA
Prerssure-Actuated Tweezer Hand Piece
High Power
Spring Force 1 - 10 lbs
Electrode Size 3/16”
Dimensions (W x H x L) 1” x 3” x 6”
Weight lb/kg 1.4 lb / .64 kg
CD Welder (ws) 1000 (ws)
Wire AWG 1” AWG
AC Welder (kVA) 5 kVA
Tweezer Hand Piece
Copper Bar Size 1/2” x 1/16”
Weight lb/kg 0.8 lb / 0.36 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
THP - Tweezer Hand Piece
Features:• Opposed welding hand piece
PTHP LP - Pressure Actuated TweezerHand Piece
Features:• Opposed welding hand piece
• Accepts 3/16” electrodes
• 1 pair of RWMA II electrodes (EL187RWMA-ANG)
• Molybdenum electrodes available
• Pressure Range 0.5 – 6 lbf
• 8 AWG cabling standard
PTHP HP - Pressure Actuated TweezerHand Piece
Features:• Opposed welding hand piece
• Accepts 3/16” electrodes
• 1 pair of RWMA II copper electrodes
• Tungsten electrodes available
• Pressure Range 1 – 10 lbf
• 1 AWG cabling standard
PTHP MP - Pressure Actuated TweezerHand Piece
Features:• Opposed welding hand piece
• Accepts 3/16” electrodes
• 1 pair of RWMA II copper electrodes
• Tungsten electrodes available
• Pressure Range 1 – 10 lbf
• 4 AWG cabling standard
Tweezer Hand Piece (RWMA)
Copper Bar Size 1/2” x 1/16”
Weight lb/kg 2.5 lb / 0.36 kg
CD Welder (ws) 100 - 1000 (ws)
Wire AWG 8” AWG
AC Welder (kVA) 1.5 kVA - 5.0 kVA
HP RWMA Package - Hand Piece RWMA Package
Features:• Opposed welding hand piece
• 1/4” diameter RWMA II copper shank
• 8 AWG cabling
Sunstone Engineering1-877-786-93531693 American Way #5Payson, UT 84651 USA