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REFINERY TECHNOLOGIES
ExoS™ Sulfur Extraction
Technology
A KOCH ENGINEERED SOLUTIONS COMPANY
How It Works
ExoS segregates olefin-rich
material from the FCC naphtha
hydrotreater feed and sends it to a proprietary
solvent-based extraction process. This process
utilizes a proprietary solvent blend and customized
fixed-tower internals to maximize extraction efficiency
of sulfur species from the high-vapor pressure mid-
cut naphtha, generating an olefin-rich raffinate that
meets the Tier III sulfur
mandate. The raffinate
stream can be sent directly
to the blending pool, and
a sulfur-rich, olefin-lean
extract that can be sent on
to the naphtha hydrotreater,
dramatically decreasing
olefin saturation and
minimizing octane loss.
Benefits
• Reduced total FCC naphtha pool octane loss of <1 vs 2-4+ for conventional hydrotreating
• Decreased hydrotreater feed flow by up to 40% and H2 consumption by up to 50%
• Reduced size, CAPEX and OPEX of the hydrotreater
• Elimination or reduction of light FCC naphtha treatment (unit can accept C5s also)
• Ability to use the low-sulfur, olefin-rich raffinate stream directly in the gasoline blending pool or as feed to other processes
• Reduced energy consumption compared to the competitors’ extractive distillation process due to our multi-step liquid/liquid extraction and distillation process
• Exclusive sulfur extraction technology for mid-cut FCC naphtha
• Proven in multiple successful field installations
• No specialized equipment or hydrogen required
• Generates an olefin-rich C6-C7 raffinate with less than 10 ppm Sulfur that bypasses the hydrotreater
• Can be installed with a new hydrotreater to reduce the size, CAPEX and OPEX of the hydrotreater
• Can be installed as a revamp to save octane and free up hydrotreater capacity
Minimize Octane Loss In FCC Naptha HydrotreatingRefiners meeting the 10 ppmw total sulfur limit in their gasoline blending pool
are finding olefin saturation and octane destruction an expensive byproduct of
the process. Our exclusive ExoS technology solves the problem. Generating
an olefin-rich C6-C7 raffinate with less than 10 ppm Sulfur that bypasses
the hydrotreater, ExoS is the environmentally friendly, low-waste generating
method for meeting clean-fuel sulfur limits.
REFINERY TECHNOLOGIES
ExoS, At-A-Glance
Pre-
Hyd
rotr
eatin
g(O
ptio
nal)
Ligh
t Ole
finRe
cove
ry
Frac
tiona
tion
Extr
actio
nH
ydro
trea
ting
Low Sulfur C5 Light Cut
Low Sulfur – Olefin Rich Mid Cut
(~90% of MCN Feed)
ExoS™ Technology
Light Olefin
Sulfur Rich Extract
(~10% of MCN Feed)
Low S Heavy Cut
Mid Cut
Heavy Cut
(C6~7)FCC
Full Range Naphtha
Blending Pool
Mid-Cut Naphtha(MCN)
Desulfurized / Olefin RichMCN to Blending
InfrequentResidue
Discharge
Sulfur Rich Extractto Hydrotreater
De-
Oil
Col
umn
Extr
actio
n C
olum
n
Wat
er S
crub
ber
Solv
ent P
urifi
catio
nC
olum
n
Ole
fins
Reco
very
Col
umn
Olefins RefluxDrum
De-Oil ColumnReflux Drum
EXOS PROCESS FLOW
DIAGRAM
EXOS INTEGRATION with Your Refinery
About Koch Technology Solutions (KTS)
KTS collaborates with industry leaders to license innovative technologies for refinery
optimization and natural gas liquids processing. Leveraging the expertise of Koch
Engineered Solutions companies such as Koch-Glitsch, Koch Projects Solutions, Optimized
Process Designs and others, we offer our licensees project execution options ranging
from Process Design Packages and Services to LSTK.
For more information, visit kochtechsolutions.com.
kochtechsolutions.com
A KOCH ENGINEERED SOLUTIONS COMPANY