Upload
phamtram
View
220
Download
4
Embed Size (px)
Citation preview
Sugar-based productsfor
technical & materialapplications?
November 2017
Patent StudyContinuous Chromatography
Trends in Continuous Chromatography in IP
▪A Patent Intelligence study
I
BATCH VERSUS CONTINUOUS
INTRODUCTION CONTINUOUS CHROMATOGRAPHY
Separation in time Separation in space
I
CONTINUOUS CHROMATOGRAPHY VIA SIMULATED MOVING BED
INTRODUCTION CONTINUOUS CHROMATOGRAPHY
The Tortoise and the Hare revisited
I
CONTINUOUS CHROMATOGRAPHY VIA SIMULATED MOVING BED
INTRODUCTION CONTINUOUS CHROMATOGRAPHY 5
I
LABSCALE VERSUS INDUSTRIAL CHROMATOGRAPHY
INTRODUCTION CONTINUOUS CHROMATOGRAPHY 6
Labscale chromatography equipment
Industrial chromatography column
I
WHY CONTINUOUS CHROMATOGRAPHY?
INTRODUCTION CONTINUOUS CHROMATOGRAPHY 7
➢ When chromatography is required, eg for chiral chromatography, affinity chromatography, size-exclusion chromatography, ion-exchange chromatography
➢ When crystallization is not possible or to much product is wasted in mother liquor
➢ When acid or base purification involves temporary neutralization
➢ When distillation is not possible or costly:
▪ when boiling points are very close e.g. T10°C or
▪ in case of azeotropes
▪ with heat-sensitive compounds
▪ when volatility is very low (obviously) or so high that cryogenic temperature are required
WHY NOT ?❖ Continuous chromatography is essentially capable of binary
separation
❖ Higher complexity and capital cost compared to normal chromatography and other separation processes
❖ Not readily suited for solvent gradients
I
PANORAMA OF CONTINUOUS CHROMATOGRAPHY APPLICATIONS
I
PATENT SEARCH STRATEGY
PATENT POOL BUILDING CONTINUOUS CHROMATOGRAPHY 9
1,382 patent families
If CN patents not excluded = 1713 patent families
I
NORMALIZED PATENT ACTIVITY
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY 10
Continuous chromatography, normalized at 1 in 1995
Global patent database, normalized at 1 in 1995
Conclusion: since early 2000’s, the patent activity in continuous chromatography is significantly more dynamic than the global patent database, especially when we exclude chinese patents, although in saw tooth patterns
Excluding Chinese Patents Including Chinese Patents
Global patent database, normalized at 1 in 1995
Continuous chromatography, normalized at 1 in 1995
I
COUNTRY ANALYSIS
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY 11
Global
European countries only
Conclusion:USA, France, Germany, Japanand South Korea are the top5global players in continuouschromatography IP
Conclusion:France, Germany, Netherlands,Switzerland and UK are thetop5 European players incontinuous chromatography IP
I
TOP 20 COMPANIES IN CONTINUOUS CHROMATOGRAPHY
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY 12
Top five companies
I
OCCURENCE OF SUGAR KEYWORDS OVERTIME
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY 13
Sugar keyword 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Total
sugar 1 2 5 2 10 2 4 3 6 8 8 2 1 5 5 2 16 4 4 90
glucose 2 1 3 1 2 2 6 4 3 1 2 7 4 6 44
polysaccharide 1 3 3 3 1 5 2 2 6 1 1 1 1 3 1 34
sucrose 1 2 1 4 1 2 2 5 2 2 4 1 2 29
monosaccharide 4 1 3 4 3 4 2 21
oligosaccharide 2 4 3 3 3 1 4 20
fructose 1 1 2 1 2 1 1 1 2 1 3 4 20
mannose 2 1 1 3 2 5 2 1 17
galactose 3 1 3 1 4 1 13
xylose 1 3 1 1 3 1 2 12
polyol 1 1 2 1 5 1 1 12
glycol 1 1 2 1 2 1 1 9
sorbitol 2 2 1 1 1 1 1 9
cyclodextrin 1 1 1 5 8
mannitol 1 2 1 1 1 1 7
carbohydrate 1 1 2 1 1 1 7
lactose 1 2 1 1 1 6
furfural 1 4 5
maltose 2 1 1 1 5
xylitol 1 2 1 1 5
Conclusion:Glucose, sucrose fructose, mannose and galactose are the top5 sugar cited in patent title, abstract or claims.
I
PATENT VALUE ANALYSIS
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY 14
Figure based on analysis of 1382 patents
Invention of SMB continuous chromatography, by D. Broughton of UOP, for large-scale separation of n-paraffins
I
THROUGH-CITATION CODE DRIFT
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY 15
UOP patentParaffin separation
after crude oil distillation
1957
Separation of oil after cracking
1962
Separation of xylene isomers
19621 patent
493 patents 3470 patents
1st generation 2nd generationPatent zero
Fructose/glucose separation
1978
(Belgian) Beer brewing
PRINCIPLE: TRACKING EVOLUTION THROUGH CITATIONS & PATENT CODE CHANGE
Chiral pharmaceutical ingredient
Peptide separation1997
Separation of bread-making enzymes
I
CODE DRIFT AFTER 1st GENERATION: FOCUSING ON APPLICATIONS ONLY
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY
Code 1950's 1960's 1970's 1980's 1990's 2000's 2010's Total Code description Initial applicationC08G 1 1 Non-polyolefin polymers Purification of PEG/PPG block copolymers
C25B 1 1 Electrolytic or electrophoretic processes for the production of compounds or non- metals Purification of vanillin from lignin electro-oxidation
A23L 3 1 4 Other foods, foodstuffs, or non-alcoholic beverages Preparation of sugar alcohols and omega-3/omega-6 fatsA61Q 3 3 Specific use of cosmetics preparations Purification of fatty cosmetic ingredientsA61K 1 15 7 23 Preparations for medical, dental purposes Purification of active pharmaceutical ingredientsC07K 1 2 3 Peptides Purification of peptidesC08B 2 2 Polysaccharides Polyglucose preparation
D21C 1 1 2 Production of cellulose by removing non-cellulose substances Fractionation and valorization of Kraft cooking liquor
C11D 3 4 Detergent compositions Purification of surfactants
A23D 1 3 4 Edible oils or fats, e.g. margarines, shortenings, cooking oils Purification of edible fats, eg removing cholesterol
C02F 8 6 14 Treatment of water, waste water, sewage, or sludge Recovery of acids from hydrometallurgy processC07D 1 4 19 16 40 Heterocyclic compounds Separation of heterocyclic compoundsC07J 1 1 Steroids SteroidsC10L 2 1 1 4 Fuels not otherwise provided for Liquid fuelC07H 3 5 2 1 11 Sugar derivatives Sugar derivativesC09F 1 3 4 Natural resins Rosin resin purificationC11B 3 6 5 6 13 33 Producing or refining fatty substances Purification of fatsC11C 2 9 3 3 7 24 Fatty acids obtained from fats, oils or waxes Purification of fatsC12P 1 2 6 3 12 Fermentation or enzyme-using processes Separation of fermentation broth
C13B 2 10 10 8 1 31 Production of sucrose Separation of fructose from corn syrup or invert sugar
C13K 12 22 4 2 3 43 Saccharides, other than sucrose Separation of fructose from corn syrup or invert sugar
C07C 3 5 59 43 20 20 150 Acyclic or carbocyclic compounds Separation of xylene isomersC10G 2 2 5 4 9 1 23 Cracking hydrocarbon oils Separation of cracked petroleum oilB01D 2 4 7 49 57 43 21 183 Separation Separation of paraffins
NUMBER OF PATENT PER DECADE THAT CITE THE PIONEER UOP PATENT
16
I
CODE DRIFT AFTER 2nd GENERATION: FOCUSING ON APPLICATIONS ONLY
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY
Code 1950's 1960's 1970's 1980's 1990's 2000's 2010's Total Code description Initial application
A61K 25 147 113 285Preparations for medical, dental purposes Purification of active pharmaceutical ingredients
A61P 10 96 73 179 Medicinal preparation Medicinal preparation
C07F 5 10 9 24 Organic compounds with heteroatoms Organic compounds with heteroatoms
A61Q 3 12 8 23 Specific use of cosmetics preparations Purification of cosmetic ingredients
A21D 6 17 23Treatment or preservation of flour or dough Separation of enzymes for bakery application
C07D 4 34 121 119 278 Heterocyclic compounds Separation of heterocyclic compounds
A23L 9 38 59 29 135Other foods, foodstuffs, or non-alcoholic beverages
Preparation of sugar alcohols and omega-3/omega-6 fats
C12N 2 20 98 24 144 Microbiotechnologies Microbiotechnologies
A23D 7 27 39 10 83Edible oils or fats, e.g. margarines, shortenings, cooking oils Purification of edible fats
C07K 1 11 30 7 49 Peptides Purification of peptidesC08B 3 11 11 4 29 Polysaccharides Polyglucose preparationC08G 2 8 6 4 20 Non-polyolefin polymers Purification of PEG/PPG block copolymersA23G 1 12 20 1 34 Cocoa products, confectionnary Cocoa products, confectionnary
C11B 7 30 43 41 52 173 Producing or refining fatty substances Purification of fats
C12P 1 10 64 193 41 309Fermentation or enzyme-using processes Separation of fermentation broth
C11C 6 27 31 45 24 133Fatty acids obtained from fats, oils or waxes Purification of fats
C13K 14 63 33 39 18 167 Saccharides, other than sucroseSeparation of fructose from high fructose corn syrup or invert sugar
C13B 3 26 51 71 14 165 Production of sucroseSeparation of fructose from high fructose corn syrup or invert sugar
C07H 3 24 17 44 13 101 Sugar derivatives Sugar derivatives
C02F 3 22 8 46 8 87Treatment of water, waste water, sewage, or sludge Recovery of acids from hydrometallurgy process
C10L 1 2 3 37 6 49 Fuels not otherwise provided for Liquid fuelC11D 1 16 88 109 214 Detergent compositions Purification of surfactantsC07C 6 21 139 249 309 168 892 Acyclic or carbocyclic compounds Separation of xylene isomersC10G 8 5 26 44 54 17 154 Cracking hydrocarbon oils Separation of cracked petroleum oilB01D 2 12 19 154 361 451 152 1151 Separation Separation of paraffins
: New applications that have emerged at the 2nd generation
Number of patent per decade that cite the pioneer UOP patent
17
I
NEW CODE CLUSTERS: NEW APPLICATIONS FOR CONTINUOUS CHROMATOGRAPHY SINCE 2011
18
CodeNumber of patents
Code Description Continuous Chromatography application
C10L3/101 8 Removal of contaminants from gaseous fuels, eg Liquefied Petroleum Gas (LPG) or Natural Gas Purification of gaseous fuel, eg LPG of natural gas
C10L2290/542 6 Adsorption of impurities during preparation or upgrading of a fuel Purification of fuels
B01D53/96 4 Regeneration, reactivation or recycling of reactants from waste gases Recovering reactants from waste gases
C07C55/10 4 Succinic acid Succinic acid separation/purification
C12M47/10 4 Separation or concentration of fermentation products Separation of fermentation products
C12P7/46 4 Dicarboxylic acids having four or less carbon atoms, e.g. fumaric acid, maleic acid C2-C4 dicarboxylic acids, eg fumaric acid, maleic acid
C12P2203/00 3 Fermentation products obtained from optionally pretreated or hydrolyzed cellulosic or lignocellulosic material as the carbon source Fermentation of cellulosic-based biomass (2nd generation biofuel)
B01D53/40 2 Removing acidic components from waste gases Removing acidic components from waste gases
C07C39/07 2 Alkylated phenols containing only methyl groups, e.g. cresols, xylenols Alkylated phenols containing only methyl groups, e.g. cresols, xylenols
C07C55/02 2 Dicarboxylic acids Dicarboxylic acids
C07C55/14 2 Adipic acid Adipic acid
C07C9/14 2 Aliphatic saturated hydrocarbons with 5-15 C Aliphatic saturated hydrocarbons with 5-15 C
C07C9/15 2 Aliphatic saturated straight-chain hydrocarbons with 5-15 C Aliphatic saturated straight-chain hydrocarbons with 5-15 C
C07G1/00 2 Lignin;Lignin derivatives Lignin;Lignin derivatives
C07K16/00 2 Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies
C12P19/24 2 Production of saccharide by the action of an isomerase, e.g. fructose Production of saccharide by the action of an isomerase, e.g. fructose
A23C9/1465 1 Milk preparation by chromatographic separation of protein or lactose fraction Milk preparation by chromatographic separation of protein or lactose
A23J1/205 1 Obtaining protein compositions from whey, e.g. lactalbumin Obtaining protein compositions from whey, e.g. lactalbumin
A23J7/00 1 Phosphatide compositions for foodstuffs, e.g. lecithin Phosphatide compositions for foodstuffs, e.g. lecithin
A23K10/33 1 Molasses as animal feeding-stuffs Molasses as animal feeding-stuffs
A23L1/09 1 recovery of betaine from molasses (Containing carbohydrate syrups) recovery of betaine from molasses
A23L2/78 1 Clarifying of non-alcoholic beverages by ion-exchange Clarifying of non-alcoholic beverages by ion-exchange
A23L27/34 1 Artificial sweetening agents based on sugar alcohols (eg Xylitol) Artificial sweetening agents based on sugar alcohols (e.g. Xylitol)
A23L33/10 1 Modifying nutritive qualities of foods using additives Modifying nutritive qualities of foods using additives
A23L33/40 1 Infant formula (baby milk) Infant formula (baby milk)
A61K31/352 1 Drugs with oxygen-containing heterocycle condensed with carbocyclic rings, e.g. cannabinols, methantheline
Drugs with oxygen-containing heterocycle condensed with carbocyclic
rings, e.g. cannabinols, methantheline
A61K31/353 1 3,4-Dihydrobenzopyrans, e.g. chroman, catechin 3,4-Dihydrobenzopyrans, e.g. chroman, catechin
A61K31/36 1 Compounds containing methylenedioxyphenyl groups, e.g. sesamin Compounds containing methylenedioxyphenyl groups, e.g. sesamin
A61K31/702 1 Oligosaccharides, i.e. having three to five saccharide radicals attached to each other by glycosidic linkages Oligosaccharides
I
NEW CODE CLUSTERS: NEW APPLICATIONS FOR CONTINUOUS CHROMATOGRAPHY SINCE 2011
PATENT ANALYSIS CONTINUOUS CHROMATOGRAPHY 19
Food Industrial Microbiology Pharma Agro-Industry
Petroleum Industry Petrochemical Industry Chemical Process Industry
▪ Milk preparation by
chromatographic separation
of protein or lactose
▪ Infant formula (baby milk)
▪ Obtaining protein
compositions from whey,
e.g. lactalbumine
▪ Phosphatide compositions
for foodstuffs, e.g. lecithin
▪ Molasses as animal feeding-
stuffs
▪ Recovery of betaine from
molasses
▪ Clarifying of non-alcoholic
beverages by ion-exchange
▪ Artificial sweetening agents
based on sugar alcohols (eg
Xylitol)
▪ Modifying nutritive qualities
of foods using additives
▪ Dicarboxylic acids
▪ Succinic acid
separation/purification
▪ Adipic acid
▪ Separation of fermentation
products
▪ Production of saccharide by
the action of an isomerase,
e.g. fructose
▪ C2-C4 dicarboxylic acids,
e.g. fumaric acid, maleic
acid
▪ Drugs with oxygen-
containing heterocycle
condensed with carbocyclic
rings, e.g. cannabinols,
methantheline
▪ 3,4-Dihydrobenzopyrans,
e.g. chroman, catechin
▪ Compounds containing
methylenedioxyphenyl
groups, e.g. sesamin
▪ Oligosaccharides
▪ Immunoglobulins [IGs], e.g.
monoclonal or polyclonal
antibodies
▪ Lignin; Lignin derivatives
▪ Fermentation of cellulosic-
based biomass (2nd
generation biofuel)
▪ Purification of fuels
▪ Purification of gaseous fuel,
e.g. LPG of natural gas
▪ Aliphatic saturated
hydrocarbons with 5-15 C
▪ Aliphatic saturated straight-
chain hydrocarbons with 5-
15 C
▪ Removing acidic components
from waste gases
▪ Recovering reactants from
waste gases
▪ Alkylated phenols containing
only methyl groups, e.g.
cresols, xylenols
I
CONTINUOUS CHROMATOGRAPHY FOR THE SUGAR INDUSTRYContinuous Chromatography is a key purification process for the industrial processing of sugar, both in food and material applications
CASE STUDIES CONTINUOUS CHROMATOGRAPHY 20
Overview of industrial sugar-based products from the previous CREAX study about sugar derivatives:
Fermentation of glucose into 1,3-Propanediol Fermentation of glucose
into PHAs
Itaconic acidLevulinic acid
Fermentation of sugar into levulinic acid and itaconic acid
Fermentation of glucose into 3-hydroxypropionic acid
C-glycoside biosynthesis through fermentation Hydrogenation followed by double dehydration
of hexitols for the synthesis of isosorbide
SOURCE:
21I
DESCRIPTION
A process that uses a reactive chromatography unit (RCU) to improvethe efficiency of equilibrium-limited reactions, such as a process forreacting glycol ether (GE) and carboxylic acid (CA) to form water andglycol ether ester (GEE). The process includes supplying GE and CA tothe RCU, where one of either the CA or the GE is in a stoichiometricdeficit relative to the other reactant.
Other possible equilibrium-limited chemical reactions that producewater as a reaction product are aldol condensations, esterificationreactions, anhydride formation, and amidation reactions.
DOW GLOBAL TECHNOLOGIES LLC, 2014, WO2014179709A2
REACTIVE CHROMATOGRAPHY – GLYCOL ETHER ESTER PRODUCTION
CHEMICAL REACTIONS CHEMICAL COMPOUNDS
▪ 1- methoxy-2-propanol + ethyl acetate
▪ Propylene glycol methyl ether acetate + ethanol
▪ acylation, transamidation, transamination, transesterification
CONTINUOUS CHROMATOGRAPHYCASE STUDIES
SOURCE:
22I
DESCRIPTION
Müller-Rochow Process is the most common technology for preparingorganosilicon compounds on an industrial scale. The major productsare typically dimethyldichlorosilane and methyltrichlorosilane, otherproducts include trimethylchlorosilane, methyldichlorosilane, anddimethylchlorosilane. Separation of the organohalosilanes is a vitalstep in the process. Typically, fractional distillation is used to separateorganohalosilanes. Due to the problematic close boiling points ofseveral of the products (e.g. dimethyldichlorosilane b.p. 70.1°C,methyltrichlorosilane b.p. 66.1°C), a large number of separation stagesand high reflux ratios are required. Dimethyldichlorosilane is typicallyused for the synthesis of silicone polymers.
Dow Corning, 2015, US2015141688A1
METHYLCHLOROSILANES SEPARATION FOR SILICONE AND SILICON
CHEMICAL REACTIONS
▪ Methylchloride, dimethyldichlorosilane, methyltrichlorosilan, trimethylchlorosilane etc...
CHEMICAL COMPOUNDS
CONTINUOUS CHROMATOGRAPHYCASE STUDIES
SOURCE:
23I
DESCRIPTION
An improved SMB process incorporating novel regeneration steps forthe separation of ethanol associated oxygenates such as butanediolfrom a dilute mixture of ethanol and associated oxygenates in water inthe presence of organic compounds derived from a biofermentationprocess. Applicant discovered that increasing the number of raffinatestreams alone or in combination with a hot regeneration zone withinthe SMB cycle can significantly reduce the capital and operating costsassociated with the incorporation of the SMB process in a complex forthe production of ethanol and butanediol from biofermentationeffluent.
OROCHEM Technologies, 2014, US8704016B2
▪ Fermentation ethanol + butanediol
PURIFICATION OF ETHANOL AND BUTANEDIOL
CHEMICAL REACTIONS
▪ Ethanol▪ Butanediol▪ Biofermentation
effluent
CHEMICAL COMPOUNDS
CONTINUOUS CHROMATOGRAPHYCASE STUDIES
SOURCE:
24I
DESCRIPTION
Cellulosic (bio)ethanol is produced by the fermentation of glucose(and other fermentable sugars) obtained though controled hydrolysisof cellulose. The chemical hydrolysis of cellulose generates by-products which are toxic for ferments. They have to be separatedeconomically. It is also preferable to recycle the acid or base usedduring hydrolyisis.The BlueFire Renewable company has licensed a patent from Arkenolabout a SMB process to separate fermentable sugars, highlyconcentrated sulfuric acid and by-products with high purity. BlueFireuses commercially available ion exchange resins.
BlueFire Renewables
Arkenol technology
Arkenol patent, 2000, US6054611A
▪ Hydrolysis of cellulosic substrates with highly concentrated H2SO4
CELLULOSIC ETHANOL PRODUCTION
CHEMICAL REACTIONS
▪ C5-C6 sugars, sulfuric acid and by-products (furfural, levulinic acid, acetic acid, formic acid etc...)
CHEMICAL COMPOUNDS
CONTINUOUS CHROMATOGRAPHYCASE STUDIES
SOURCE:
25I
DESCRIPTION
Centrifugal partition chromatography (CPC) is a specialchromatographic technique where both stationary and mobile phaseare liquid, and the stationary phase is immobilized by a strongcentrifugal force. CPC requires obviously a biphasic mixture ofsolvents, but no solid stationary phase.
This patent disclose the preparation of a cannabinoid extract fromhemp, designed for medicinal purposes. There are close to 400cannabinoids in cannabis. Tetrahydrocannabinol (THC) and cannabidiol(CBD) are the two that stand out the most. THC is the cannabinoid thatis responsible for giving a high or ‘stoned’ feeling. CBD, on the otherhand, is not psychoactive but is considered to have a wide scope ofpotential for medical applications.
2016, BIONORICA ETHICS GMBH, EP3061510A1
Cannabis info
▪ Tetrahydrocannabinol (THC), cannabidiol (CBD) and many others at low wt%
CPC PARTITION CHROMATOGRAPHY OF CANNABINOIDS
CHEMICAL COMPOUNDS
CONTINUOUS CHROMATOGRAPHYCASE STUDIES
▪ Stationary phase: heptane
▪ Mobile phase: acetonitrile
▪ Interestingly, aqueous two-phase
systems are also used in CPC
separation investigation
PHASES
I
CONCLUSION
CONCLUSION CONTINUOUS CHROMATOGRAPHY
▪ Continuous Chromatography was born in the petrochemical industry, and
spread out to many domains, including fuel, gas, food, pharmacy, industrial
microbiology, chemical process industry and agro-industries.
▪ Continuous Chromatography is currently a key separation process for the
food and pharmaceutical industry.
▪ Great opportunity for Continuous Chromatography in the Agro-Industries,
e.g. sugar-derived products, and in the chemical process industry.
▪ Simulated Moving bed is the most common Continuous Chromatography
system, but other sytems like Centrifugation Partitioning Chromatography are
of interest.
“We want to draw your attention to the fact that we drafted the examples within this document with all applicable diligence and care but, given the nature of this complicated matter, it is impossible to guarantee the completeness and exactness of the provided information.”
JEF VANDENBERGHEManaging Partner
+ 32 496 94 51 43 – [email protected]
Contact information
T + 32 56 23 94 94 - WALLE 113, 8500 KORTRIJK (BELGIUM)
MATHIEU MOTTRIEManaging Partner - CEO
+ 32 475 84 26 39 – [email protected]
+32 479 96 88 83 – [email protected]
XAVIER SAMAIN