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  • WeatherfordSucker Rods

    Weatherford products and services are subject to Weatherford's standard terms and conditions. For more information concerning the full line of Weatherford products and services, please contact your authorized Weatherford representative. Unless noted otherwise, trademarks and service names noted herein are the property of Weatherford.

    Copyright 2003 Weatherford All rights reserved ALS7501.02

    WESTERN HEMISPHERE

    CanadaPhone: (780) 417-4800

    Latin AmericaNorth - El Tigre, VenezuelaPhone: 58 283 231 0555South - Buenos Aires, Argentina Phone: 54 (11) 5077 0077

    EASTERN HEMISPHERE

    Europe / W. AfricaPhone: 44 (0) 1224 21 41 81

    ME / CIS / N. AfricaPhone: 971 4 332599

    Asia PacificPhone: 65-543-2133

    Worldwide Customer Service515 Post Oak Blvd. Houston, Texas 77027Phone: (713) 693-4800 [email protected]

    WeatherfordSucker Rods

    WEATHERFORD SUCKER RODSAnother Production Enhancement Solution from Weatherford

  • Choices in Technology For Your Sucker Rod Needs

    Weatherfords artificial lift systems offer premium quality, high-strength sucker rods with high and ultra-high load ratingsplus highly corrosion-resistant properties. These special chrome-moly/chrome-nickel alloy steel sucker rods are availablein 5/8, 3/4, 7/8, 1 and 1-1/8 inch diameters. All sizes are offered in 25 and 30 foot lengths. Each rod is heat treated,and has pin ends machined, with API rolled threads.

    EL ULTRA-HIGH-STRENGTH SUCKER RODS

    Designed to provide an ultra-high load rating and successful corrosion-resistant qualities, EL rods are Weatherford's premium line of high-strength coupled sucker rods. The exclusive induction case hardeningprocess incorporated into the manufacturing of these rods makesthem the ultimate fatigue-resistant sucker rod.

    Ordinary sucker rods tend to fail from fatigue originating at the surfaceunder tension. The unique engineering of the EL rod puts it in a classby itself. It has a thin compression layer at its surface that remainsunder compression even under normal operating tensile loads. Sincethe compressive pre-stress protects the surface from tensile stresses,the chances of developing fatique cracks are greatly reduced.

    Additionally, stringent quality control procedures employed with theserods promote reliable and long service life.

    Key Benefits

    Energy saving through pumping with a lighter string with no compromise in production

    Higher fluid production with existing pumping unit

    Reduction in the size of pumping unit with no reduction in production

    Use of smaller, more economical tubing

    Increased pump speeds for additional production

    Avoidance of more unconventional and expensive recovery techniques

    Extended service life

    Applications

    Super high-load capacity in mild sweet (CO2) and sour (H2S) corrosiveenvironments. Satisfactory corrosion-inhibiting practices must be followed.

    Specifications

    Special chrome-moly alloy steel

    Normalized, tempered, and induction case hardened

    Pin ends machined with API rolled threads

    Maximum Stress Allowable

    Sa = (55,000 PSI + 0.2143 Smin) SF

    High-Strength Sucker Rods

    QUENCHED AND TEMPERED SUCKER RODS

    Designed for high strength and fatigue performance, the S88 rodprovides an intermediate step between the normalized Grade D andultra-high strength EL rod. These rods are manufactured with 3130MNickel-Chrome steel; they are quenched and tempered which resultsin higher toughness and a finer grain structure, making them capableof better fatigue resistance. For example, the quenched and temperedrods typically have charpy impact results in the +70 ft. lb. range, whilenormalized and tempered rods are typically in the 20 ft. lb. range. Thisadded toughness of the quenched and tempered rod provides theadded fatigue resistance needed in extreme applications.

    S88 sucker rods are available in 5/8"*, 3/4", 7/8", 1" and 1 1/8"*diameters. All sizes are available in 25-foot and 30-foot* lengths.

    Maximum Stress Allowable

    Sa = (T/2.8 + 0.375 Smin) SF

    ApplicationsDeep, highly loaded wells in mildly corrosiveenvironments provided satisfactory corrosioninhibiting practices are followed.

    S87 API D rod is recommended for mild corrosive orinhibited wells; also recommended for CO2 wells(sweet corrosive environments). Manufactured with3130 modified alloy steel.

    S67 API Grade D rod is recommended forheavy duty pumping in non-corrosive orinhibited wells. This economical high strengthrod is manufactured with 1029 modifiedalloy steel.

    Specifications

    Special chrome-nickel alloy steel (S88 and S87)

    Quenched and tempered

    Pin ends machined with API rolled threads

    Weatherford Sucker Rods

    Yield Strength(psi)

    Elastic torqueLimit (ft-lbs)

    Specified TorqueLimit (ft-lbs)

    85 568 675

    85 850 1000

    115 462 500

    85 362 430

    85 850 1000

    85 362 460

    85 850 1100

    85 362 450

    85 568 700

    85 1214 1500

    85 568 735

    85 1214 1570

    115 1551 1700

    115 1086 1200

    - - 1600*

    115 2100 1600*

    - - 2500*

    115 2100 2500*

    115 725 800

    - - 1000*

    PC Pumping Torque Limits

    110 1039 1165

    110 696 780

    110 1480 1660

    115 1086 1220

    115 728 815

    115 1551 1740

    130 1228 1380

    130 823 920

    130 1749 1965

    *Special High Torque Coupling and Make-up Procedures Required. Weatherford recommends a .8 service factor be applied to all torques listed without an asterisk.

    Rod Size(inch)

    7/8"

    1"

    3/4"

    3/4"

    1"

    3/4"

    1"

    3/4"

    7/8"

    1 1/8"

    7/8"

    1 1/8"

    1 1/8"

    1"

    1"

    1 1/4 X 1"

    1 1/8"

    1 1/4 X 1 1/8"

    7/8"

    7/8"

    1"

    7/8"

    1 1/8"

    1"

    7/8"

    1 1/8"

    1"

    7/8"

    1 1/8"

    Grade

    Grade MD 56

    Grade KD63

    Special Alloy T-66/XD

    Grade MD 56

    Grade MD 56

    Grade D

    Grade D

    Grade KD63

    Grade KD63

    Grade KD63

    Grade D

    Grade D

    Special Alloy T-66/XD

    Special Alloy T-66/XD

    EL

    Special Alloy T-66/XD

    EL

    Special Alloy T-66/XD

    Special Alloy T-66/XD

    EL

    S67

    S67

    S67

    S87

    S87

    S87

    S88

    S88

    S88

    *These sizes are available with minimum order quantities.

  • COROD Continuous Sucker RodsWeatherford manufactures

    the COROD continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled

    every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing

    life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges,

    especially in directional and horizontal wells.

    SPECIAL APPLICATIONS

    Special applications such as highly deviated wells and heavy, high-viscosity oil production, are prime opportunities for the

    high-strength, high-torque capabilities of the COROD system.

    Corod is ideally suited to both reciprocating and rotary pumping applications.

    For more information contact your nearest Weatherford Representative

    API GRADE RODS

    Weatherford API sucker rods are manufactured to API 11B specifications and ISO 9001/API Q1 certified in one of the most modern facilities of its type within the industry. These rods feature fully rolled, cold-formed threads designed to provided a precise, smooth, reinforced thread structure not attainable by normal machine-cut threads. Metal is displaced rather than removed, and the resultant cold working strengthens the thread root. Weatherford rods are cleaned by shot blasting to remove any scale and oxidation, then liberally coated with rust inhibitors and carefully palletized in bundles for safe transport and handling.

    Grade C RodsLight-to-medium load applications in non-corrosive wells. AISI 1536 carbon-manganese alloy steel.Grade K RodsLight-to-medium load applications in corrosive wells. AISI 4623 nickel-molybdenum alloy steel.Grade MD56 RodsMedium-to-heavy loads in non-corrosive wells. AISI 1541 carbon-manganese alloy steel.Grade D RodsHeavy loads in non-corrosive or effectively inhibited wells. AISI 4142 chromium-molybdenum alloy steel.Grade KD63 Rods (normally API Grade D Service) Heavy loads in effectively inhibited corrosive wells. AISI 4720 nickel-chromium-molybdenum alloy steel.API Pony RodsPony Rods from Weatherford conform to appropriate API classifications. They are manufactured under strict quality standards and from the same alloy steels as sucker rods.

    T66/XD SUCKER RODS

    The T66/XD is an extremely dependable rod designed for high-strength service and provides an intermediate step between the Grade D and ultra-high-strength EL rod.

    These rods are manufactured with 4138M chrome-moly steel, making them capable of handling the toughest stresses. The special alloy steel provides more resistance to sulfide stress cracking than AISI 4337 nickel-chrome-moly steel used in older generation high-strength sucker rods.

    The metallurgical makeup of the T66/XD sucker rods is checked continually for quality assurance. Rods are forged, normalized, and tempered, shot blasted, and pins precision machined and roll-threaded. This continuous in-process inspection confirms that only the finest sucker rods bear the Weatherford name.

    Applications

    Deep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed.

    Specifications

    Special chrome-moly alloy steel

    Normalized and tempered

    Pin ends machined with API rolled threads

    Maximum Stress Allowable

    Sa = (T/2.8 + 0.375 Smin) SF

    API COUPLED SUCKER RODS

    A complete line of API grade sucker rods is available from Weatherford. Each rod manufactured from Special Quality (SBQ) bar stock and held to the same stringent quality control measures and careful handling as our high-strength rods.

    Recommended Makeup from Hand Tight Positions for EL & T66/XD Rods OnlyRerunNew Rods

    CouplingWrench Square (in.)Rod Size

    (in.)Coupling

    Box OD (in.)

    5/8"3/4"

    API - 7/8"API - 1"

    1-1/2"1-5/8"

    21/64"26/64"

    25/64"30/64"

    20/64"23/64"

    22/64"25/64"

    Min (in.) Max (in.) Max (in.) Max (in.)

    7/8"(EL rod)

    Non API 1-1/8" to match

    sucker rod strength

    Full Size, Slim Hole,

    API Grade T Couplings and

    Grade SM Couplings

    1-13/16" 29/64" 33/64" 28/64" 31/64"

    7/8" API - 1" 1-13/16" 29/64" 33/64" 28/64" 31/64"

    1" API - 1-5/16" 2-3/16" 37/64" 43/64" 36/64" 40/64"

    1-1/8" API - 1-1/2" 2-3/8" 45/64" 52/64" 43/64" 50/64"

    COROD Continuous Sucker RodsWeatherford manufactures

    the COROD continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled

    every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing

    life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges,

    especially in directional and horizontal wells.

    SPECIAL APPLICATIONS

    Special applications such as highly deviated wells and heavy, high-viscosity oil production, are prime opportunities for the

    high-strength, high-torque capabilities of the COROD system.

    Corod is ideally suited to both reciprocating and rotary pumping applications.

    For more information contact your nearest Weatherford Representative

    Weatherford Grade T and SM sucker rod couplings are manufactured to strict quality control standards from high strength alloy steel and conform to API Specification 11B.

    Weatherford Hi-T couplings are designed to carry the high torque requirements of PC pumping applications. Weatherford high-strength couplings are designed to carry the high loads of deep wells.

    The threads of these couplings are cold form-rolled produced by displacement of material rather than by removal of material

    as in the cut thread. Rolling the thread results in a compressive stress at the root of the thread, giving maximum strength to the traditional weak point of cut thread couplings.

    Weatherford sprayed metal couplings have a corrosion resistant surface with a low coefficient of friction that reduces wear on the tubing and the coupling. This coupling is recommended for deviated wells.

    Weatherford couplings are available in Standard O.D., oversized and Slim Hole configurations in sizes of 58 through 1-18.

    Weatherford Couplings

    WEIGHT IN POUNDSAPISIZE

    (INCHES)

    5/8

    3/4

    7/8

    1

    1-1/8

    APPROXIMATE WEIGHT OF A25-FOOT SUCKER ROD

    SLIM HOLE

    1.00

    1.26

    1.50

    2.01

    STANDARD

    1-1/2

    1-5/8

    1-13/16

    2-3/16

    2-3/8

    SLIM HOLE

    1-1/4

    1-1/2

    1-5/8

    2

    STANDARD

    1.30

    1.50

    1.80

    2.58

    3.13

    5/8

    3/4

    7/8

    1

    1-1/8

    COUPLING SIZES AND WEIGHTS

    Weatherford Couplings

    WITHOUTCOUPLING

    WITH STANDARDCOUPLING

    WITH SLIM HOLECOUPLING

    27.2

    38.5

    52.0

    69.9

    88.7

    40.0

    53.8

    72.5

    91.8

    28.5 28.2

    39.8

    53.5

    71.9

    OUTSIDE DIAMETER (INCHES) WEIGHT(POUNDS)APISIZE

    (INCHES)

    110,000

    100,000

    130,000

    130,000

    130,000

    130,000

    COUPLING SELECTION CHART

    APPLICATION TENSILEMINIMUM

    API Grade T

    COUPLING

    API Grade SMCoated

    High Strength T

    High Strength SM

    Hi-T T *

    Hi-T SM *

    GENERAL NON-CORROSIVE WELLS

    ABRASIVE/PROPERLY INHIBITED WELLS

    DEEP NON-CORROSIVE WELLS

    DEEP ABRASIVE/PROPERLY INHIBITED WELLS

    HIGH TORQUE NON-CORROSIVE WELLS

    HIGH TORQUE ABRASIVE/PROPERLY INHIBITED WELLS

    Weatherford recommends changing sucker rod couplings after three make-ups, provided the connection threads have been inspected and deemed acceptable for reuse.

    *Weatherford Hi-T couplings have enhanced characteristics to help carry the ultra high torque ratings of the EL and T-Rods.

  • Sucker Rod Comparison ChartMechanical Properties

    Sucker Rod Comparison ChartChemical Analyses

    Sucker Rod Comparison ChartMechanical Properties

    M or Md = Modified Mn = Minimum Mx = Maximum T= Typical

    NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition

    World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue

    Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

    M or Md = Modified Mn = Minimum Mx = Maximum T= Typical

    NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition

    World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue

    Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

    Sucker Rod Comparison ChartChemical Analyses

    Based On API Specifications 11B

    Weatherford S-88 Red 130/145 140/155 11Mn 50Mn 285-311 Quenched & Tempered

    Weatherford EL Lavender Induction Case Hardened

    Weatherford T66/XD Green 115Mn 140/150 10Mn 40Mn 286-319 Normalized & Tempered

    Norris 97 Green 115/125Mn 140/150 10Mn 45Mn 290-311 Normalized & Tempered

    Upco 50 Silver 105Mn 140/160 8Mn 40Mn 289-333 Normalized & Tempered

    Weatherford S-67 Brown 110/125 120/140 11Mn 55Mn 248-277 Quenched & Tempered

    Weatherford S-87 Orange 115/130 125/140 12Mn 55Mn 248-280 Quenched & Tempered

    Weatherford D Yellow 85Mn 115/140 10Mn 45Mn 240-294 Normalized & Tempered

    Weatherford MD56 Brown 85Mn 115/140 14Mn 45Mn 240-294 Normalized & Tempered

    Weatherford KD63 Orange 85Mn 115/140 14Mn 45Mn 240-294 Normalized & Tempered

    Norris 54 Brown 85Mn 115/140 15Mn 50Mn 239-290 Normalized & Tempered

    Norris 78 Yellow 85Mn 115/140 10Mn 45Mn 239-290 Normalized & Tempered

    Norris 90 Orange 85Mn 115/140 12Mn 40Mn 239-290 Normalized & Tempered

    Upco 75 Yellow 85Mn 115/140 10Mn 40Mn 234-289 Normalized & Tempered

    Upco 75A Green 85Mn 115/140 10Mn 40Mn 238-289 Normalized & Tempered

    Upco 95 Orange 85Mn 115/140 10Mn 40Mn 238-289 Normalized & Tempered

    Manufacturer Type Color CodeYield

    Strength 1,000 PSI

    Tensile Strength 1,000 PSI

    Elongation % in 8

    Reduction of Area, %

    TypicalBrinell

    HardnessHeat Treatment

    Weatherford S-60 White 90/105 100/115 13Mn 55Mn 207-235 Quenched & Tempered

    Weatherford C White 60Mn 90/115 18Mn 50Mn 185-240 Normalized

    Norris 30 White 60Mn 90/115 15Mn 45Mn 185-239 Normalized

    Upco 35 White 60Mn 90/115 14Mn 45Mn 187-238 Normalized & Tempered

    Weatherford S-60 1029Md .22-.29 1.00-1.32 .025Mx .04Mx .15-.30 .15Mx .20Mx .05Mx .35 Cu Mx

    Weatherford C 1536SR .30-.37 1.20-1.50 .04Mx .04Mx .20-.30 .25Mx .25Mx .05Mx

    Norris 30 1536M .30-.39 1.10-1.40 .04Mx .04Mx .15-.35 .35Mx .30Mx .06Mx .02-.07 Va, .35Mx Cu

    Upco 35 1536M .30-.37 1.20-1.50 .04Mx .04Mx .20-.30 .25Mx .25Mx .05Mx .01-.38 (Cu, N, Va)

    Based On API Specifications 11B

    Weatherford S-59 46XX .14-.21 .55-.75 .025Mx .035Mx .15-.35 1.65-2.00 .20-.30

    Weatherford K 4623 .20-.25 .75-1.00 .035Mx .04Mx .20-.35 1.65-2.00 .25Mx .20-.30

    Norris 40 4621M .18-.25 .60-.80 .035Mx .035Mx .15-.35 1.65-2.00 .20Mx .15-.25 .03-.07Va, .35Mx Cu

    Upco 45 4623 .20-.24 .75-1.00 .035Mx .04Mx .20-.35 1.65-2.00 .25Mx .20-.28 .015-.43 (Cu, N, Va)

    Weatherford S-67 1029Md .22-.29 1.00-1.32 .025Mx .04Mx .15-.30 .15Mx .20Mx .05Mx .35Mx Cu

    Weatherford S-87 3130Md .22-.29 .71-1.00 .025Mx .035Mx .15-.35 .70-1.00 .41-.65 .05Mx .35Mx Cu

    Weatherford D 4142SR .40-.45 .75-1.00 .035Mx .04Mx .15-.30 .25Mx .80-1.10 .15-.25

    Weatherford MD56 1541MV .40-.44 1.35-1.55 .035 .04Mx .15-.30 .25Mx .25Mx .05Mx

    Weatherford KD63 4720SR .19-.23 .85-1.05 .035Mx .04Mx .15-.35 .90-1.20 .80-1.05 .22-.30

    Norris 54 541VM .36-.45 1.35-1.65 .040Mx .040Mx .15-.35 .35Mx .30Mx .06Mx .04-.09Va, .35Mx Cu

    Norris 78 4142HM .38-.45 .80-1.00 .035Mx .035Mx .15-.35 .45Mx .80-1.10 .15-.25 .03-.07Va, .35Mx Cu

    Norris 90 4320M .18-.24 .80-1.00 .025Mx .025Mx .15-.35 1.15-1.50 .70-.90 .20-.30 .03-.07Va, .35Mx Cu

    Upco 75 Special .40-.44 1.35-1.55 .035Mx .035Mx .20-.30 .25Mx .25Mx .05Mx .05-.41 (Cu, N, Va)

    Upco 75A 4142M .40-.45 .75-1.00 .035Mx .040Mx .15-.30 .25Mx .80-1.10 .15-.25 .02-.49 (Cu, N, Va)

    Upco 95 4720 .19-.23

    Weatherford S-88 3130Md .22-.29 .71-1.00 .025Mx .035Mx .15-.35 .70-1.00 .41-.65 .05Mx .35Cu Mx

    Weatherford EL Special .38-.42 1.00-1.30 .035Mx .040Mx .20-.35 .30Mx .55-.85 .24-.55

    Weatherford T66/XD 4138Md .38-.42 1.00-1.30 .035Mx .040Mx .20-.35 .30Mx .55-.85 .24-.32

    Norris 97 4330MI .28-.35 .70-.90 .035Mx .040Mx .20-.35 1.65-2.00 .70-.90 .20-.35 .05-.07Va, .35Mx Cu

    Upco 50 4337 .35-.39 .75-.95 .025Mx .035Mx .15-.30 1.45-1.75 .80-1.00 .20-.30 .03-.035 (Cu, N, Va)

    Manufacturer Type Steel Type%

    Carbon%

    Mang.%

    Phos.%

    Sulphur %

    Silicon%

    Nickel%

    Chromium%

    Moly %

    Other

    Weatherford S-59 Blue 90/105 100/115 13Mn 55Mn 207-235 Quenched & Tempered

    Weatherford K Blue 60Mn 90/115 16Mn 60Mn 185-231 Normalized & Tempered

    Norris 40 Blue 60Mn 90/115 16Mn 55Mn 174-239 Normalized & Tempered

    Upco 45 Blue 60Mn 90/115 16Mn 40Mn 174-238 Normalized & Tempered

    API GRADE C CARBON STEEL

    API GRADE K NICKEL MOLY ALLOY

    API GRADE D CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

    MISCELLANEOUS / SPECIAL SERVICE

    API GRADE K NICKEL MOLY ALLOY

    API GRADE C CARBON STEEL

    API GRADE D CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

    MISCELLANEOUS / SPECIAL SERVICE

    These properties are subject to change without notice (E. & O.E.) These properties are subject to change without notice (E. & O.E.)

  • Sucker Rod Comparison ChartMechanical Properties

    Sucker Rod Comparison ChartChemical Analyses

    Sucker Rod Comparison ChartMechanical Properties

    M or Md = Modified Mn = Minimum Mx = Maximum T= Typical

    NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition

    World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue

    Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

    M or Md = Modified Mn = Minimum Mx = Maximum T= Typical

    NOTES: 1. Information Sources API Specification 11B. 24th Edition 2. Color codes according to API Specification 11B. 24th Edition

    World Oil Sucker Rod Tables, July 1997 Grade C - White Grade K - Blue

    Grade D - (Carbon Steel) -Brown; (Chrome-Moly) -Yellow; (Special) -Orange

    Sucker Rod Comparison ChartChemical Analyses

    Based On API Specifications 11B

    Weatherford S-88 Red 130/145 140/155 11Mn 50Mn 285-311 Quenched & Tempered

    Weatherford EL Lavender Induction Case Hardened

    Weatherford T66/XD Green 115Mn 140/150 10Mn 40Mn 286-319 Normalized & Tempered

    Norris 97 Green 115/125Mn 140/150 10Mn 45Mn 290-311 Normalized & Tempered

    Upco 50 Silver 105Mn 140/160 8Mn 40Mn 289-333 Normalized & Tempered

    Weatherford S-67 Brown 110/125 120/140 11Mn 55Mn 248-277 Quenched & Tempered

    Weatherford S-87 Orange 115/130 125/140 12Mn 55Mn 248-280 Quenched & Tempered

    Weatherford D Yellow 85Mn 115/140 10Mn 45Mn 240-294 Normalized & Tempered

    Weatherford MD56 Brown 85Mn 115/140 14Mn 45Mn 240-294 Normalized & Tempered

    Weatherford KD63 Orange 85Mn 115/140 14Mn 45Mn 240-294 Normalized & Tempered

    Norris 54 Brown 85Mn 115/140 15Mn 50Mn 239-290 Normalized & Tempered

    Norris 78 Yellow 85Mn 115/140 10Mn 45Mn 239-290 Normalized & Tempered

    Norris 90 Orange 85Mn 115/140 12Mn 40Mn 239-290 Normalized & Tempered

    Upco 75 Yellow 85Mn 115/140 10Mn 40Mn 234-289 Normalized & Tempered

    Upco 75A Green 85Mn 115/140 10Mn 40Mn 238-289 Normalized & Tempered

    Upco 95 Orange 85Mn 115/140 10Mn 40Mn 238-289 Normalized & Tempered

    Manufacturer Type Color CodeYield

    Strength 1,000 PSI

    Tensile Strength 1,000 PSI

    Elongation % in 8

    Reduction of Area, %

    TypicalBrinell

    HardnessHeat Treatment

    Weatherford S-60 White 90/105 100/115 13Mn 55Mn 207-235 Quenched & Tempered

    Weatherford C White 60Mn 90/115 18Mn 50Mn 185-240 Normalized

    Norris 30 White 60Mn 90/115 15Mn 45Mn 185-239 Normalized

    Upco 35 White 60Mn 90/115 14Mn 45Mn 187-238 Normalized & Tempered

    Weatherford S-60 1029Md .22-.29 1.00-1.32 .025Mx .04Mx .15-.30 .15Mx .20Mx .05Mx .35 Cu Mx

    Weatherford C 1536SR .30-.37 1.20-1.50 .04Mx .04Mx .20-.30 .25Mx .25Mx .05Mx

    Norris 30 1536M .30-.39 1.10-1.40 .04Mx .04Mx .15-.35 .35Mx .30Mx .06Mx .02-.07 Va, .35Mx Cu

    Upco 35 1536M .30-.37 1.20-1.50 .04Mx .04Mx .20-.30 .25Mx .25Mx .05Mx .01-.38 (Cu, N, Va)

    Based On API Specifications 11B

    Weatherford S-59 46XX .14-.21 .55-.75 .025Mx .035Mx .15-.35 1.65-2.00 .20-.30

    Weatherford K 4623 .20-.25 .75-1.00 .035Mx .04Mx .20-.35 1.65-2.00 .25Mx .20-.30

    Norris 40 4621M .18-.25 .60-.80 .035Mx .035Mx .15-.35 1.65-2.00 .20Mx .15-.25 .03-.07Va, .35Mx Cu

    Upco 45 4623 .20-.24 .75-1.00 .035Mx .04Mx .20-.35 1.65-2.00 .25Mx .20-.28 .015-.43 (Cu, N, Va)

    Weatherford S-67 1029Md .22-.29 1.00-1.32 .025Mx .04Mx .15-.30 .15Mx .20Mx .05Mx .35Mx Cu

    Weatherford S-87 3130Md .22-.29 .71-1.00 .025Mx .035Mx .15-.35 .70-1.00 .41-.65 .05Mx .35Mx Cu

    Weatherford D 4142SR .40-.45 .75-1.00 .035Mx .04Mx .15-.30 .25Mx .80-1.10 .15-.25

    Weatherford MD56 1541MV .40-.44 1.35-1.55 .035 .04Mx .15-.30 .25Mx .25Mx .05Mx

    Weatherford KD63 4720SR .19-.23 .85-1.05 .035Mx .04Mx .15-.35 .90-1.20 .80-1.05 .22-.30

    Norris 54 541VM .36-.45 1.35-1.65 .040Mx .040Mx .15-.35 .35Mx .30Mx .06Mx .04-.09Va, .35Mx Cu

    Norris 78 4142HM .38-.45 .80-1.00 .035Mx .035Mx .15-.35 .45Mx .80-1.10 .15-.25 .03-.07Va, .35Mx Cu

    Norris 90 4320M .18-.24 .80-1.00 .025Mx .025Mx .15-.35 1.15-1.50 .70-.90 .20-.30 .03-.07Va, .35Mx Cu

    Upco 75 Special .40-.44 1.35-1.55 .035Mx .035Mx .20-.30 .25Mx .25Mx .05Mx .05-.41 (Cu, N, Va)

    Upco 75A 4142M .40-.45 .75-1.00 .035Mx .040Mx .15-.30 .25Mx .80-1.10 .15-.25 .02-.49 (Cu, N, Va)

    Upco 95 4720 .19-.23

    Weatherford S-88 3130Md .22-.29 .71-1.00 .025Mx .035Mx .15-.35 .70-1.00 .41-.65 .05Mx .35Cu Mx

    Weatherford EL Special .38-.42 1.00-1.30 .035Mx .040Mx .20-.35 .30Mx .55-.85 .24-.55

    Weatherford T66/XD 4138Md .38-.42 1.00-1.30 .035Mx .040Mx .20-.35 .30Mx .55-.85 .24-.32

    Norris 97 4330MI .28-.35 .70-.90 .035Mx .040Mx .20-.35 1.65-2.00 .70-.90 .20-.35 .05-.07Va, .35Mx Cu

    Upco 50 4337 .35-.39 .75-.95 .025Mx .035Mx .15-.30 1.45-1.75 .80-1.00 .20-.30 .03-.035 (Cu, N, Va)

    Manufacturer Type Steel Type%

    Carbon%

    Mang.%

    Phos.%

    Sulphur %

    Silicon%

    Nickel%

    Chromium%

    Moly %

    Other

    Weatherford S-59 Blue 90/105 100/115 13Mn 55Mn 207-235 Quenched & Tempered

    Weatherford K Blue 60Mn 90/115 16Mn 60Mn 185-231 Normalized & Tempered

    Norris 40 Blue 60Mn 90/115 16Mn 55Mn 174-239 Normalized & Tempered

    Upco 45 Blue 60Mn 90/115 16Mn 40Mn 174-238 Normalized & Tempered

    API GRADE C CARBON STEEL

    API GRADE K NICKEL MOLY ALLOY

    API GRADE D CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

    MISCELLANEOUS / SPECIAL SERVICE

    API GRADE K NICKEL MOLY ALLOY

    API GRADE C CARBON STEEL

    API GRADE D CARBON STEEL, CHROME-MOLY ALLOY AND SPECIAL ALLOY

    MISCELLANEOUS / SPECIAL SERVICE

    These properties are subject to change without notice (E. & O.E.) These properties are subject to change without notice (E. & O.E.)

  • COROD Continuous Sucker RodsWeatherford manufactures

    the COROD continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled

    every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing

    life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges,

    especially in directional and horizontal wells.

    SPECIAL APPLICATIONS

    Special applications such as highly deviated wells and heavy, high-viscosity oil production, are prime opportunities for the

    high-strength, high-torque capabilities of the COROD system.

    Corod is ideally suited to both reciprocating and rotary pumping applications.

    For more information contact your nearest Weatherford Representative

    API GRADE RODS

    Weatherford API sucker rods are manufactured to API 11B specifications and ISO 9001/API Q1 certified in one of the most modern facilities of its type within the industr y. These rods feature fully rolled, cold-formed threads designed to provided a precise, smooth, reinforced thread structure not attainable by normal machine-cut threads. Metal is displaced rather than removed, and the resultant cold working strengthens the thread root. Weatherford rods are cleaned by shot blasting to remove any scale and oxidation, then liberally coated with rust inhibitors and carefully palletized in bundles for safe transport and handling.

    Grade C RodsLight-to-medium load applications in non-corrosive wells. AISI 1536 carbon-manganese alloy steel.Grade K RodsLight-to-medium load applications in corrosive wells. AISI 4623 nickel-molybdenum alloy steel.Grade MD56 RodsMedium-to-heavy loads in non-corrosive wells. AISI 1541 carbon-manganese alloy steel.Grade D RodsHeavy loads in non-corrosive or effectively inhibited wells. AISI 4142 chromium-molybdenum alloy steel.Grade KD63 Rods (normally API Grade D Ser vice) Heavy loads in effectively inhibited corrosive wells. AISI 4720 nickel-chromium-molybdenum alloy steel.API Pony RodsPony Rods from Weatherford conform to appropriate API classifications. They are manufactured under strict quality standards and from the same alloy steels as sucker rods.

    T66/XD SUCKER RODS

    The T66/XD is an extremely dependable rod designed for high-strength ser vice and provides an intermediate step between the Grade D and ultra-high-strength EL rod.

    These rods are manufactured with 4138M chrome-moly steel, making them capable of handling the toughest stresses. The special alloy steel provides more resistance to sulfide stress cracking than AISI 4337 nickel-chrome-moly steel used in older generation high-strength sucker rods.

    The metallurgical makeup of the T66/XD sucker rods is checked continually for quality assurance. Rods are forged, normalized, and tempered, shot blasted, and pins precision machined and roll-threaded. This continuous in-process inspection confirms that only the finest sucker rods bear the Weatherford name.

    Applications

    Deep, highly loaded wells in mildly corrosive environments provided satisfactor y corrosion inhibiting practices are followed.

    Specifications

    Special chrome-moly alloy steel

    Normalized and tempered

    Pin ends machined with API rolled threads

    Maximum Stress Allowable

    Sa = (T/2.8 + 0.375 Smin) SF

    API COUPLED SUCKER RODS

    A complete line of API grade sucker rods is available from Weatherford. Each rod manufactured from Special Quality (SBQ) bar stock and held to the same stringent quality control measures and careful handling as our high-strength rods.

    Recommended Makeup from Hand Tight Positions for EL & T66/XD Rods OnlyRerunNew Rods

    CouplingWrench Square (in.)Rod Size

    (in.)Coupling

    Box OD (in.)

    5/8"3/4"

    API - 7/8"API - 1"

    1-1/2"1-5/8"

    21/64"26/64"

    25/64"30/64"

    20/64"23/64"

    22/64"25/64"

    Min (in.) Max (in.) Max (in.) Max (in.)

    7/8"(EL rod)

    Non API 1-1/8" to match

    sucker rod strength

    Full Size, Slim Hole,

    API Grade T Couplings and

    Grade SM Couplings

    1-13/16" 29/64" 33/64" 28/64" 31/64"

    7/8" API - 1" 1-13/16" 29/64" 33/64" 28/64" 31/64"

    1" API - 1-5/16" 2-3/16" 37/64" 43/64" 36/64" 40/64"

    1-1/8" API - 1-1/2" 2-3/8" 45/64" 52/64" 43/64" 50/64"

    COROD Continuous Sucker RodsWeatherford manufactures

    the COROD continous sucker rod for distinct production enhancement and cost saving advantages to various rod string applications. Unlike conventional sucker rods that are coupled

    every 25 or 30 feet, continuous sucker rods require couplings only at the top and bottom of the rod string-regardless of well depth. With fewer joints, this solid length of steel is lighter and enhances tubing

    life due to a more uniform contact between the tubing and sucker rod. It also addresses many premature tubing wear challenges,

    especially in directional and horizontal wells.

    SPECIAL APPLICATIONS

    Special applications such as highly deviated wells and heavy, high-viscosity oil production, are prime opportunities for the

    high-strength, high-torque capabilities of the COROD system.

    Corod is ideally suited to both reciprocating and rotary pumping applications.

    For more information contact your nearest Weatherford Representative

    Weatherford Grade T and SM sucker rod couplings are manufactured to strict quality control standards from high strength alloy steel and conform to API Specification 11B.

    Weatherford Hi-T couplings are designed to carr y the high torque requirements of PC pumping applications. Weatherford high-strength couplings are designed to carr y the high loads of deep wells.

    The threads of these couplings are cold form-rolled produced by displacement of material rather than by removal of material

    as in the cut thread. Rolling the thread results in a compressive stress at the root of the thread, giving maximum strength to the traditional weak point of cut thread couplings.

    Weatherford sprayed metal couplings have a corrosion resistant surface with a low coefficient of friction that reduces wear on the tubing and the coupling. This coupling is recommended for deviated wells.

    Weatherford couplings are available in Standard O.D., oversized and Slim Hole configurations in sizes of 58 through 1-18.

    Weatherford Couplings

    WEIGHT IN POUNDSAPISIZE

    (INCHES)

    5/8

    3/4

    7/8

    1

    1-1/8

    APPROXIMATE WEIGHT OF A25-FOOT SUCKER ROD

    SLIM HOLE

    1.00

    1.26

    1.50

    2.01

    STANDARD

    1-1/2

    1-5/8

    1-13/16

    2-3/16

    2-3/8

    SLIM HOLE

    1-1/4

    1-1/2

    1-5/8

    2

    STANDARD

    1.30

    1.50

    1.80

    2.58

    3.13

    5/8

    3/4

    7/8

    1

    1-1/8

    COUPLING SIZES AND WEIGHTS

    Weather ford Couplings

    WITHOUTCOUPLING

    WITH STANDARDCOUPLING

    WITH SLIM HOLECOUPLING

    27.2

    38.5

    52.0

    69.9

    88.7

    40.0

    53.8

    72.5

    91.8

    28.5 28.2

    39.8

    53.5

    71.9

    OUTSIDE DIAMETER (INCHES) WEIGHT(POUNDS)APISIZE

    (INCHES)

    110,000

    100,000

    130,000

    130,000

    130,000

    130,000

    COUPLING SELECTION CHART

    APPLICATION TENSILEMINIMUM

    API Grade T

    COUPLING

    API Grade SMCoated

    High Strength T

    High Strength SM

    Hi-T T *

    Hi-T SM *

    GENERAL NON-CORROSIVE WELLS

    ABRASIVE/PROPERLY INHIBITED WELLS

    DEEP NON-CORROSIVE WELLS

    DEEP ABRASIVE/PROPERLY INHIBITED WELLS

    HIGH TORQUE NON-CORROSIVE WELLS

    HIGH TORQUE ABRASIVE/PROPERLY INHIBITED WELLS

    Weatherford recommends changing sucker rod couplings after three make-ups, provided the connection threads have been inspected and deemed acceptable for reuse.

    *Weatherford Hi-T couplings have enhanced characteristics to help carr y the ultra high torque ratings of the EL and T-Rods.

  • Choices in Technology For Your Sucker Rod Needs

    Weatherfords artificial lift systems offer premium quality, high-strength sucker rods with high and ultra-high load ratings plus highly corrosion-resistant properties. These special chrome-moly/chrome-nickel alloy steel sucker rods are available in 5/8, 3/4, 7/8, 1 and 1-1/8 inch diameters. All sizes are offered in 25 and 30 foot lengths. Each rod is heat treated, and has pin ends machined, with API rolled threads.

    EL ULTRA-HIGH-STRENGTH SUCKER RODS

    Designed to provide an ultra-high load rating and successful corrosion-resistant qualities, EL rods are Weatherford's premium line of high-strength coupled sucker rods. The exclusive induction case hardening process incorporated into the manufacturing of these rods makes them the ultimate fatigue-resistant sucker rod.

    Ordinary sucker rods tend to fail from fatigue originating at the surface under tension. The unique engineering of the EL rod puts it in a class by itself. It has a thin compression layer at its surface that remains under compression even under normal operating tensile loads. Since the compressive pre-stress protects the surface from tensile stresses, the chances of developing fatique cracks are greatly reduced.

    Additionally, stringent quality control procedures employed with these rods promote reliable and long service life.

    Key Benefits

    Energy saving through pumping with a lighter string with no compromise in production

    Higher fluid production with existing pumping unit

    Reduction in the size of pumping unit with no reduction in production

    Use of smaller, more economical tubing

    Increased pump speeds for additional production

    Avoidance of more unconventional and expensive recovery techniques

    Extended service life

    Applications

    Super high-load capacity in mild sweet (CO2) and sour (H2S) corrosive environments. Satisfactory corrosion-inhibiting practices must be followed.

    Specifications

    Special chrome-moly alloy steel

    Normalized, tempered, and induction case hardened

    Pin ends machined with API rolled threads

    Maximum Stress Allowable

    Sa = (55,000 PSI = 0.2143 Smin) SF

    High-Strength Sucker Rods

    QUENCHED AND TEMPERED SUCKER RODS

    Designed for high strength and fatigue performance, the S88 rod provides an intermediate step between the normalized Grade D and ultra-high strength EL rod. These rods are manufactured with 3130M Nickel-Chrome steel; they are quenched and tempered which results in higher toughness and a finer grain structure, making them capable of better fatigue resistance. For example, the quenched and tempered rods typically have charpy impact results in the +70 ft. lb. range, while normalized and tempered rods are typically in the 20 ft. lb. range. This added toughness of the quenched and tempered rod provides the added fatigue resistance needed in extreme applications.

    S88 sucker rods are available in 5/8"*, 3/4", 7/8", 1" and 1 1/8"* diameters. All sizes are available in 25-foot and 30-foot* lengths.

    Maximum Stress Allowable

    Sa = (T/2.8 + 0.375 Smin) SF

    S87 API D rod is recommended for mild corrosive or inhibited wells; also recommended for CO2 wells (sweet corrosive environments). Manufactured with 3130 modified alloy steel.

    S67 API Grade D rod is recommended for heavy duty pumping in non-corrosive or inhibited wells. This economical high strength rod is manufactured with 1029 modified alloy steel.

    ApplicationsDeep, highly loaded wells in mildly corrosive environments provided satisfactory corrosion inhibiting practices are followed.

    Specifications

    Special chrome-nickel alloy steel (S88 and S87)

    Quenched and tempered

    Pin ends machined with API rolled threads

    Weatherford Sucker Rods

    Yield Strength(psi)

    Elastic torqueLimit (ft-lbs)

    Specified Torque Limit (ft-lbs)

    85 568 675

    85 850 1000

    115 462 500

    85 362 430

    85 850 1000

    85 362 460

    85 850 1100

    85 362 450

    85 568 700

    85 1214 1500

    85 568 735

    85 1214 1570

    115 1551 1700

    115 1086 1200

    - - 1600*

    115 2100 1600*

    - - 2500*

    115 2100 2500*

    115 725 800

    - - 1000*

    PC Pumping Torque Limits

    110 1039 1165

    110 696 780

    110 1480 1660

    115 1086 1220

    115 728 815

    115 1551 1740

    130 1228 1380

    130 823 920

    130 1749 1965

    *Special High Torque Coupling and Make-up Procedures Required. Weatherford recommends a .8 service factor be applied to all torques listed without an asterisk.

    Rod Size (inch)

    7/8"

    1"

    3/4"

    3/4"

    1"

    3/4"

    1"

    3/4"

    7/8"

    1 1/8"

    7/8"

    1 1/8"

    1 1/8"

    1"

    1"

    1 1/4 X 1"

    1 1/8"

    1 1/4 X 1 1/8"

    7/8"

    7/8"

    1"

    7/8"

    1 1/8"

    1"

    7/8"

    1 1/8"

    1"

    7/8"

    1 1/8"

    Grade

    Grade MD 56

    Grade KD63

    Special Alloy T-66/XD

    Grade MD 56

    Grade MD 56

    Grade D

    Grade D

    Grade KD63

    Grade KD63

    Grade KD63

    Grade D

    Grade D

    Special Alloy T-66/XD

    Special Alloy T-66/XD

    EL

    Special Alloy T-66/XD

    EL

    Special Alloy T-66/XD

    Special Alloy T-66/XD

    EL

    S67

    S67

    S67

    S87

    S87

    S87

    S88

    S88

    S88

    *These sizes are available with minimum order quantities.

  • WeatherfordSucker Rods

    Weatherford products and services are subject to Weatherford's standard terms and conditions. For more information concerning the full line of Weatherford products and services, please contact your authorized Weatherford representative. Unless noted otherwise, trademarks and service names noted herein are the property of Weatherford.

    Copyright 2003 Weatherford All rights reserved ALS7501.02

    WESTERN HEMISPHERE

    CanadaPhone: (780) 417-4800

    Latin AmericaNorth - El Tigre, VenezuelaPhone: 58 283 231 0555South - Buenos Aires, Argentina Phone: 54 (11) 5077 0077

    EASTERN HEMISPHERE

    Europe / W. AfricaPhone: 44 (0) 1224 21 41 81

    ME / CIS / N. AfricaPhone: 9714-3325999

    Asia PacificPhone: 65-543-2133

    Worldwide Customer Service515 Post Oak Blvd. Houston, Texas 77027Phone: (713) 693-4800 [email protected]

    WeatherfordSucker Rods

    WEATHERFORD SUCKER RODSAnother Production Enhancement Solution from Weatherford