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SUBSEA
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Rig & equipment selection continued
Peter AirdNovember 2008
Sub Sea Capital drilling equipment1. Diverter2. Spider / Gimbal3. Riser Coupling4. Upper Flex Joint5. Telescopic Joint6. Tensioning Ring7. Intermediate Flex Joint8. Termination Joint9. Riser Adapter10. Single Flex Joint11. BOP Connector12. Wellhead Connector13. Wellhead
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Standard Diverter system
Pressure rating
Internal diameter
Seals
Testing
Limitations!
Handling gas at surface
1. Deepwater diverter system
Used on the majority of floating rigs
Complete open-hole shutoff with 20 through-bore
Rated 1,000 psi for closure on 5 drill pipe; 500 psi for closure on open hole
10 second closing time on pipe or open hole
Housing accommodates large diameter riser buoyancy modules
High capacity systems available for supporting the Riser String from Diverter Housing in emergency hang-off situations
2.1 Spider
Hydraulic-gate riser spider is used when running or retrieving riser joints through the rotary table
Riser handling spider supports the riser string on manual or hydraulically operated sliding dogs
PresenterPresentation NotesThis is a test to see if notes can be added to this powerpoint slide and retain the information
2.2 Riser Gimbal
Gimbal shock absorber supports up to 2,000,000 lb and gimbals when the riser is positioned in the spider
Reduces impact loads when running and landing marine riser joints
3.1 Riser connector
Easy stabbing, fast makeup, and positive alignment
Suitable for operating in water depths up to 7,500 ft depending on environmental and well control conditions; MR-10 designs can operate in depths to 10,000 ft.
Preloaded connection significantly reduces the range of alternating stresses induced by cyclic loading to improve fatigue life
Primary load path for tensile and bending loads through the dogs and into the body, does not impact actuating screws
3.2 API Riser Coupling Class
API RiserCoupling Class
Tensile capacity inmillions of pounds
Class A .5
Class B 1
Class C 1.25
Class D 1.5
Class E 2
Class F 2.5
Class H 3.5
API RP 2R establishes riser coupling classes based on the tensile capacity of the coupling. These are;
3.3 Riser coupling
Ideal for deep water applications where high load operating conditions exist
Stepped diameter design of pin and box simplifies engagement, even with severe vessel movement
No loose parts preventing bolt loss and potential thread damage
Field removable and replaceable nose piece
Locking bolts preloaded in excess of rated coupling loads to extend fatigue load of riser system
Drilling riser (1)
Choke line
Kill line
Hydraulic lines
Prepared for buoyancy
Seals
Testing considerations
Drilling riser (2)
Drilling riser (3)
4. Riser Flex joint
Tensional capacity
Through bore
Ball joint limits
5. Telescopic Joint
Compensates for heave and offset of the vessel
Maximum rated riser tensile load capacity in locked position
Hydraulic latch release for inner and outer barrels available
Dual split/solid packer elements
Fixed or rotating integral/non- integral tensioner rings
6.1 Riser support ring
The Type Riser Tensioner Ring shown saves time because the riser tensioner cables are never disconnected.
When the riser is pulled the tensioner ring will be carried up to the bottom of the diverter housing. Hydraulic latches release the ring from the slip joint and permit it to be locked onto the diverter housing using another set of hydraulic latch dogs. The rest of the riser is retrieved through its center.
6.2 Tension ring
Telescopic Joint is run and pulled through the rotary table without disconnecting the tensioning lines from riser tensiong ring
Riser tensioning lines remain properly spaced out at all times
Hydraulic piping for lockdown/storage dogs remains permanently connected
Hydraulically disconnects from telescopic joint and locks to a mating profile on the bottom of the diverter housing for convenient, out-of-the-way storage
6.3 Ultra deep tension ring
Forms a termination point between the riser tensioner and the marine riser system
Simplifies running and retrieving marine riser by eliminating makeup/breakout of tensioner lines and hydraulic hoses in the moon pool area
Choke, kill, and auxiliary line terminations permanently connected
Orientation pins on the ring engage slots in telescopic joint line termination housing for easy makeup
Permanently installed tensioner lines maintain proper orientation with rig drilling tensioners
7. Intermediate Flex Joint
Installed below the telescopic joint
Up to 2.5 million lb tensile load capacity
Angular deflection to 20 on either side of its axial center while subjected to tensile loading and internal pressure of 1500 psi
Intermediate Flex Joint shown uses a KT ring and no termination joint.
9. Riser extension (adaptor)
10. Single flex joint
Installed in the LMRP below the riser/BOP Stack Interface
Uses a combination elastomeric bearing and seal unit to eliminate the need for a pressure balanced ball and socket interface with seals
Up to 2 million lb tensile load capacity
Rated for H2S service and oil- based drilling mud
Angular deflection to 10 on either side of its axial center while subjected to tensile loading and internal pressures up to 3000 psi
Pressure balance and lubrication systems not required
11-12 System design aspects
System Objective:Solution for drilling in
ultra deepwater drilling
BOP Flange
Wellhead Connector
Subsea Wellhead System
Conductor Sizing (Analysis)
Conductor/Casing Connectors
15,000 psi to 20,000 psi rated pressure
7,000,000 ft.-lbs. Bending @ 15,000 psi
F
~6.6 MM ft-lbs
~7 MM ft-lbs
~7.7 MM ft-lbs
~14 MM ft-lbs(40' Below Mudline)
~8.4 MM ft-lbs
BOP Flange
WellheadConnector
WellheadSystem
Conductor/CasingConnectors
F
~6.6 MM ft-lbs
~7 MM ft-lbs
~7.7 MM ft-lbs
~14 MM ft-lbs(40' Below Mudline)
~8.4 MM ft-lbs
BOP Flange
WellheadConnector
WellheadSystem
Conductor/CasingConnectors
BOP Flange
WellheadConnector
WellheadSystem
Conductor/CasingConnectors
Questions?
Rig & equipment selection continuedSub Sea Capital drilling equipmentStandard Diverter system1. Deepwater diverter system2.1 Spider 2.2 Riser Gimbal3.1 Riser connector3.2 API Riser Coupling Class3.3 Riser couplingDrilling riser (1)Drilling riser (2)Drilling riser (3)4. Riser Flex joint5. Telescopic Joint6.1 Riser support ring6.2 Tension ring6.3 Ultra deep tension ring7. Intermediate Flex Joint9. Riser extension (adaptor)10. Single flex joint11-12 System design aspectsQuestions?