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STYLE 3354 TUCKAWAY™ ELECTRIC MONITORINSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS

The following is intended to provide the basic instructions for installation, operation and maintenance of the TuckAway electric monitor, and to assist in attaining the best possible performance from the unit. Read and understand these operating instructions before use.

TOOLS REQUIRED •UtilityKnife •Mediumflatscrewdriver •MediumPhillipsscrewdriver •Smallflatscrewdriver •SmallPhillipsscrewdriver •1/2 inch hex head wrench •Electrician’spliers(multipurpose,strippingandcrimping)

PRODUCT RATINGSMaximumMotorCurrentDraw: 12 volt versions 14.0 amps each for elevation and rotation motors 3.0 amps for nozzle pattern motor 24 volt versions 7.5 amps each for elevation and rotation motors 1.5 amps for nozzle pattern motor

NormalOperatingCurrent:(Dependingonoperatingconditions–pressure,flow,etc.) 12 volt versions 3.0 to 10.0 amps each for elevation, rotation, and stow motors 0.7 amps for nozzle pattern motor 24 volt versions 2 - 5 amps each for elevation and rotation motors 0.4 amps for nozzle pattern motor

MinimumVoltage:(Truckenginemustbeoperatingforpropervoltagerequirement.) All12voltmotors:11.5voltswhileoperating All24voltmotors:23voltswhileoperating

MaximumFlow:1000gpm(3800lpm)

MaximumPressure:200psi(14bar)

PRODUCT WARNINGSWARNING: Forfirefightinguseonlybytrainedfirefighters.WARNING: Chargetheunitslowly.Rapidchargingmaycauseapressuresurgethathasthepotentialtocauseaninjury,or

damage the monitor. WARNING: DONOTstowordeploytheTuckAwaymonitorwhileflowing.Pressingthestowordeploybuttonscausesthe

nozzletomoveautomaticallyandthewaterstreammaycausedamagetoequipmentorinjurytopersonnelcould result.

WARNING: Aimtheunitinasafedirectionbeforepumpingwaterthroughit.(i.e.Awayfrompowerlines)WARNING: Although the logic circuit board includes a water-resistant coating, it is important to keep water out of the control

andlogicboxes.Prolongedexposuretowaterwillcausedamage.Whenthecoverofthecontrolorlogicboxisremoved, check that the O-ring under the cover is intact and free of dirt and debris.

WARNING: TheTuckAwaymonitorusescurrentlimitingforboththemonitorandnozzle.UseonlyappropriateAkronBrassCompanynozzles.

WARNING: Donotusetheelectriccontrolswhentheoverridecranksarebeingusedorareinpositionforuse.WARNING: Replace the identification tags if they should become worn or damaged.WARNING: DONOTexceedthemaximumpressureorflowratingsofthemonitor.Exceedingtheseratingsmayleadtoan

injuryormaycausedamagetothemonitor.WARNING: DONOTinstallshutoffsontheoutletoftheTuckAwayelectricmonitor.Shutoffsincreasethepotentialfor

pressuresurgesduetowaterhammer,whichhavethepotentialtocauseaninjuryordamagethemonitor.WARNING: Ifnotequippedwithanautomaticdrainvalve,draintheTuckAwaymonitorafterusetoprevent“freezedamage”.WARNING: Ensurethethreadonthenozzleswivelmatchesthethreadonthemonitoroutlet.Donotovertightenthenozzle

onto the unit.WARNING: TheTuckAwaymonitor,nozzle,logicbox,controlbox,tethercontroller,andfieldadjustablestopsaremadefor

optimalperformance.Donotalterinanymanner.WARNING: EnsurethattheTuckAwayisreturnedtothestowpositionafteruse.WARNING: TheTuckAwaymonitorwasdesignedforusewiththeAkromaticnozzle.Useofanyothernozzlecouldaffectthe

speed or operation of the unit and should be tested before being put into service.WARNING: Maketheconnectionofthevehicleandauxiliarybatterythefinalstep.

MECHANICAL MONITOR ATTACHMENTWARNING: INSUFFICIENTSTRUCTURALSUPPORTCANLEADTOFAILURE,WHICHHASPOTENTIALTOCAUSEANINJURY.

THEREFORE,ADDITIONALSTRUCTURALSUPPORTATTHEINLETFLANGEORATTHEINLETELBOW(Figure1)MAYBEREQUIRED.(ContactAkronBrassCustomerServiceforassistance.)

ROTATIONAL STOPSThe rotational stops set the boundaries for the area that the monitor is allowed to travel. The monitor is shipped with a stop in location2whichgivesa90°clockwiseand90°counter-clockwiserotation(SeeFigure2).The45°clockwiseand45°counter-clockwiserotationisachievedbyaddingstopsinlocation1&3andapluginlocation2.Boththeplugsandthestopshavea1/2" hex head. Refer toFigure2todeterminewhichstoplocationisneededforthedesiredrotation.AlsosetDIPSwitch4ONif±45°rotation is desired.

VERTICAL STOPThe vertical stop will limit the elevation of the outlet. The monitor is shipped with a vertical elevation of 30° above horizontal. The monitor can be changed to 90° above horizontal by replacing the stop with the 3/4”hexheadpluginthe30°stoplocation(SeeFigure2).

MECHANICAL ATTACHMENT OF CONTROLLER AND LOGIC BOXA. CONTROLLERANDTETHERCONNECTORATTACHMENT

MountingholedimensionsaregiveninFigure3.Thecontrollerandtetherconnectorshouldbeinstalledpriortoelectricalconnection to the logic box.

B. LOGICBOXATTACHMENTThe TuckAway logic box must be mounted close enough to the monitor to allow the wiring harness to reach the monitor. The logicboxoveralldimensionsandmountingholedimensionsaregiveninFigure4.

ELECTRICAL INSTALLATION INSTRUCTIONSA. CONTROLLERORTETHERCONNECTORELECTRICALATTACHMENT

These instructions are for attaching the controller or the tether connector to the logic box. The controller and tether connector aresuppliedwith8ft.ofcable.

STEP 1 Determinethelengthofcableneededtoreachthelogicbox,add6”andthencuttheremainderoff.

STEP 2 Removethecablegripnutfortheappropriatecablefromthelogicbox,DONOTREMOVETHECABLEGRIP.Threadcablegripnutonthecablewiththethreadsfacingout.Onthesameendofthecable,remove6inchesofthe outer casing of the cable and strip back 3/8”fromeachofthewires.

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STEP 3 Loosenthe4logicboxcoverscrewsandsetthelogicboxcoveraside.Threadthewiresthroughthe“controlboxhole”inthelogicbox(seeFigure4).Pullenoughcablethroughthecablegriptoensureagoodfit.Tightenthecablegripnutandattachtheindividualwirestotheproperterminals(seewiringdiagram,Figure5).Note:Thecontrollerandthetetherconnectorcanbeattachedtoeitherterminal:Master(TB2)orSlave(TB3).TheoneattachedtotheMaster(TB2)terminalwillhavetheoverridingcapabilities.AdjusttheDIPswitchsettingsasneeded.(Refertothedescriptionbelow).Reattachthelogicboxcoverandsecurewiththe4screws.

B. MONITORANDVEHICLEBATTERYELECTRICALATTACHMENT

Theseinstructionsareforattachmentofthemonitorwiringharness(TB3)andthevehiclebattery(TB2).

WARNING: Therecommendedwiresizeforthevehiclebatterypowerlead(TB2)is10AWGwire.Ifsmallerdiameterwiringisused,nolessthan12AWG,aminimum11.5voltsisneededatthepowerleads(TB2)whenunderaload(operating).

STEP 4 Removethecablegripnutfortheappropriatecablefromthelogicbox(seeFigure4),DONOTREMOVETHECABLEGRIP.Threadthecablegripnutonthecorrectcablewiththethreadsfacingout.

STEP 5 Loosenthe4logicboxcoverscrewsandsetthelogicboxcoveraside.Threadthecablethroughthecorrectlogicboxcablegrip(seeFigure4).Pullenoughcablethroughthecablegriptoensureagoodfit.Tightenthecablegripnutandattachtheindividualwirestotheproperterminals(seewiringdiagram,Figure5).Reattachthelogicboxcover and secure with the 4 screws.

C. SENSORCALIBRATIONPROCEDUREThe following instructions are for the calibration of the potentiometer sensors.

STEP 1 InstallaStopinthe#2Stop/PluglocationfortheRotationalTravel(SeeFigure2-SideView).InstallaStopintheHorizontalStoplocation(SeeFigure2-TopView).RemoveallotherstopsandplugsfromtheElevationandRotational locations.

STEP 2 EnsuretheSensorsshaftsarerotatedtothecounter-clockwiseendstop;andtheninstall.(Theshaftwillcontinuetorotatebutwithsomeresistancewhenthesensorisattheendstop.)

STEP 3 DrivetheRotationalMotorallthewaytotheleftendstopanddrivetheElevationMotorallthewaytothebottom end stop.

STEP 4 Thepotentiometersensorsarenowcalibrated;removethetwoElevationandRotationalstops.Installalltheplugsandstopsinthedesiredlocations(Figure2).

OPERATING INSTRUCTIONSA. STARTUP

1. Uponinitialinstallationofalogicboxoraftermaintenance(disassembly/reassembly)oftheunit,themechanicalunitmayNOTbesynchronizedwiththelogicbox(i.e.theelectronicsmaypointleftwhilethemechanicalunitpointsright).

2. HoldeithertheLEFTorRIGHTswitchONuntiltheendoftravelisreached.ContinueholdingtheswitchONwhilemomentarilyturningtheDEPLOYswitchON,thenreleasingtheDEPLOYswitch.ReleasetheLEFTorRIGHTswitch.

3. ThenholdtheDOWNswitchONuntiltheendoftravelisreached.IftheunitwillnotmoveDOWN,usetheUPswitchinstead, until the end of travel is reached. In either case, continue holding the switch ON at the end of travel while momentarilyturningtheDEPLOYswitchON,thenreleasingtheDEPLOYswitch.ReleasetheDOWNorUPswitch.

4. Theunitwillnowbesynchronizedandwillallowfullmotioninalldirections(assetviatheDIPswitches).

B. PANELCONTROLLEROPERATIONThe panel controller is used to control the monitor and nozzle.

1. Todeploythemonitorforuse: LiftthesafetycoverontheSTOW/DEPLOYswitchandpushthetoggleswitchupandrelease.

2. Tostowthemonitorafteruse: LiftthesafetycoverontheSTOW/DEPLOYswitchandpushthetoggleswitchdownandrelease.

3. Tochangethehorizontalmonitorpositiontowardtherightorleft: Pressthepropertoggleswitchtoward“RIGHT”or“LEFT”respectively,aslabeledonthecontroller,untilthedesired

position is reached.

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4. Tochangetheverticalmonitornozzlepositionupwardordownward: Pressthepropertoggleswitchtoward“RAISE”or“LOWER”respectively,aslabeledonthecontroller,untilthedesired

position is reached.

5. Tochangethenozzlepatterntowardthestraightstreamorfogposition: Pressthepropertoggleswitchtoward“STRAIGHT”or“FOG”respectively,aslabeledonthecontroller,untilthedesired

nozzle position is reached.

C. EMERGENCYSTOPDURINGDEPLOYORSTOWIfitisnecessarytoimmediatelystoptheTuckAwaymonitorduringthedeployorstowsequence,activateanyswitchonthecontrolpanelandtheunitwillstopmoving.Tocompletethestowordeploysequenceafteranemergencystop,activateandreleasethestow/deploytoggleswitch.Thiswillautomaticallycontinuethestow/deploysequence.Besuretocompletelystowordeploy the monitor before flowing water.

D. MANUALOVERRIDECONTROLSThe manual override control is to be used only when the power to the monitor is off. A single override crank with a 1/4" hex drive is provided and attached to the monitor for use on both the horizontal and vertical override controls. To use the manual override, insert the hex drive end of the override crank into the hexagon shaped hole on the shaft end opposite the motor. Rotate the override crank in the desired direction to aim the monitor. The crank is not intended for use while flowing water, but rather to stow a non-working monitor for transport to repair facilities.

WARNING: Whentheoverridecrankisnolongerinuse,putitbackinthestorageposition.Donotusetheelectriccontrolswhen the override crank is being used or is in position for use.

E. LEARNMODE(DIPSwitch7and8mustbeON)ThelearnmodeallowstheoperatortoteachthemonitoranewfinalpositionatStoworDeploy.

TolearnanewDeployposition:

Startwiththeunitinthestowedposition.HoldtheDeployswitchON.Whenitreachesthedefaultdeployedposition,themonitorwillstop,continuetoholdtheDeployswitchwhileusingtheup/downandleft/rightswitchestopositiontheunitatthedesireddeployedposition.ReleasetheDeployswitchlastandthiswillbethenewlearnedposition.

NOTE:IfyoureleasetheDeployswitchandtrytoactivatetheDeployswitchagain,themonitorwillstop(E-Stop)andflashcode3(SeeErrorcodes).

TolearnanewStowposition:

Startwiththeunitsomewhereinthedeployedstate.HoldtheStowswitchON.Whenitreachesthedefaultstowposition.themonitorwillstop,continuetoholdtheStowswitchwhileusingtheup/downandleft/rightswitchestopositiontheunitatthedesiredstowedposition.ReleasetheStowswitchlastandthiswillbethenewlearnedposition.

NOTE:IfyoureleasetheStowswitchandtrytoactivatethestowswitchagain,themonitorwillstop(E-Stop)andflashcode3(SeeErrorcodes).

WARNING: Thenozzlepositionmayneedtobereprogrammedintheeventofvariableloadsonthemotor.Possibleloadsituations include extreme temperatures, changing nozzles, wear and tear, etc.

MAINTENANCE INSTRUCTIONSYourTuckAwaymonitorandnozzleshouldbeinspectedpriortoandaftereachusetoensureitisingoodoperatingcondition.Periodically,anunanticipatedincidentmayoccurwheretheunitismisusedinamannerthatisinconsistentwithstandardoperatingpractices.Apartiallistofpotentialmisusesincludes: •Operatingabovethemaximumratedpressureorflow. •Prolongedexposuretotemperaturesabove130°F,orbelow-25°F. •Operatinginacorrosiveenvironment. •HavingtheTuckAwaynozzlehitafixedobjectduringoperationortransportation. •Othermisusethatmightbeuniquetoyourspecificenvironment.

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Also,therearemany“telltale”signsthatindicaterepairisinorder,suchas: •Controlsthatareeitherinoperableordifficulttooperate. •Excessivewear •Poordischargeperformance •Waterleaks.If any of the above situations are encountered, the TuckAway monitor should be taken out of service, repaired, and tested by a qualifiedtechnicianbeforeplacingbackinservice.A.MOTORREPLACEMENT

Toreplacethehorizontal,verticalmotors:

1. Disconnectpowerfromtheunit.

2. Loosenandremovethe4socketscrewsfromthegearboxhousing

3. Slowlyremovethemotorassemblyandgearboxhousingfromtheunit.

Important: Make sure the internal gear remains in place, (hold with a screwdriver), to avoid gear alignment problems.

4. Loosenandremovethe4socketheadcapscrewsfromtheinsideofthegearboxhousingthatholdthehousingandthemotor assembly together.

5. Remove the gearbox housing from the motor assembly.

6. ReplacebothO-ringsealsonthegearboxhousing.

7. Attach the new motor assembly to the gearbox housing, making sure all 4 screws are tight.

8. Installthemotorandgearboxhousingassemblytotheunitmakingsureall4socketscrewsaretight.Itmaybenecessarytorotatethemotorslightlytogetthemotorgeartolineupwiththegearsinsidethegearbox.Hint:Usetheoverridecrank manual.

9. Restore power to the unit.

10. Test the operation of the unit.

CallAkronBrassTechnicalServiceifanyproblemsareencountered.

B. FAULTCODESYourTuckAwaymonitorcomeswithabuiltindiagnostictool.OnthecontrolpanelisasmallLEDindicator.TheprimaryfunctionoftheLEDindicatoristoindicatewhetherthemonitorisstowedordeployed.TheLEDindicatoralsofunctionsasaFaultIndicator.

Deployed: Thelightwillrepeatedlyflashtwiceastheunitisdeploying.Whenthefullydeployedpositionisreachedthe light will stop flashing and remain on. NOTE:Assoonasthedeploysequencebegins,thelightinthecabwillturnon.

Stowed: WhenthefullystowedpositionisreachedtheLEDindicatorwillgoout. NOTE:Thelightinthecabwillalsogooutwhenfullystowed.

Fault Code 1: Faultcode1isrepresentedwhenthelightflashescontinually.IftheEEPROMonthecircuitboardisfaulty,Fault1willoccur.

Correction: The circuit board must be replaced

Fault Code 2: Faultcode2isnormalduringthedeploysequenceandisrepresentedwhenthelightrepeatedlyflashestwice.Code2isnotafault,butoccurswhenthedeploybuttonispressedandautomaticallyendswhenthe fully deployed position is reached. Operation of any switch while flashing twice will cause the monitortogointoE-stopmode.

Fault Code 3: Faultcode3isrepresentedwhenthelightrepeatedlyflashes3times.Thisfaultcodeindicatesanemergencystop(E-stop)occurredduringstowordeploy.IfanyswitchispushedduringthestowordeploysequenceallmovementwillstopandFault3willflash.

Correction: Activate the deploy or stow switch. This will continue the sequence until the light stays on constantly at full deployment or turns off at stow. Be sure to completely stow or deploy the monitor before flowing water.

Fault Code 4: FaultCode4isrepresentedwhenthelightflashesfourtimes.ThisindicatesthemonitorwaspreventedfromcompletingtheDeploysequenceintheverticaldirection.

Correction: This can be cancelled out by removing any obstructions and completing the sequence by activating the Stow or Deploy switch.

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Fault Code 5: FaultCode5isrepresentedwhenthelightflashesfivetimes.ThisindicatesthemonitorwaspreventedfromcompletingtheDeploysequenceinthehorizontaldirection.

Correction: This can be cancelled out by removing any obstructions and completing the sequence by activating the Stow or Deploy switch.

Fault Code 6: FaultCode6isrepresentedwhenthelightflashessixtimes.ThisindicatesthemonitorwaspreventedfromcompletingtheStowsequenceintheverticaldirection.

Correction: This can be cancelled out by removing any obstructions and completing the sequence by activating the Stow or Deploy switch.

Fault Code 7: FaultCode7isrepresentedwhenthelightflashesseventimes.ThisindicatesthemonitorwaspreventedfromcompletingtheStowsequenceinthehorizontaldirection.

Correction: This can be cancelled out by removing any obstructions and completing the sequence by activating the Stow or Deploy switch.

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WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty.

REvISED: 8/11

ISO 9001 REGISTERED COMPANY

PHONE:330.264.5678or800.228.1161IFAX:330.264.2944or800.531.7335Iakronbrass.com

©AkronBrassCompany.2011Allrightsreserved.NoportionofthiscanbereproducedwithouttheexpresswrittenconsentofAkronBrassCompany.