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7/23/2019 Study of Full Wave Supercoducting Rectifier Type Flux Pumps
1/4
I EEE
TR A N SA C TI O N S O N M A G N ETI C S, V O L.
32,
NO. 4, JU LY
1996
2699
Study
of
Full-wave Superconducting Rectifier-type Flux-pum ps
Qiuliang Wang, Luguang Yan and Changlian Yi
Institute
of
Electrical Engineering, Academia Sinica, Beijing, China
Abstract-Based on a theoretical analysis, the main
components of a full-wave superconducting rectifier-type
flux-pump, including a low-loss superconducting transfor-
mer with high coupling coefficient, superconducting therm-
ally activated switches, protection system, control system
and variable frequency and amplitude power supply, are
developed. With the developed components, two flux-pump
systems have been assembled and studied experimentally
with different input current waves of various frequency and
amplitude. Quite good results have been achieved. It can
energize the superconducting magnet with different charging
rate.
The
highest rectifier frequency is
0.35
Hz and the
charging rate is 86.7 Almin with an efficiency of 96 9 . The
paper summarizes the design, development and experi-
mental results
of
the system.
I. INTRODUCTION
Fig. 1presents the basic circuit of the full-wave super-
conducting rectifier-type flux-pump for charging a load
superconducting magnet
LL.
The flux-pump consists of a
altemating current power supply PS, a superconducting
transformer with primary inductance
Lp
and secondary
inductances L s ~ ,LSZ, a mutual inductance M between
primary and secondary windings and two superconducting
switches S1 and S2 For load magnet and flux-pump
protection, there is a superconducting protection switch
Sp, and a dump resistance . There is also a control
system a t room temperature to control the primary cur-
rent wave form, the action of superconducting switches
and the protection.
In
every half cycle of the primary current, the work of
the flux-pump consists of a series of four processes, i.e.
1)
Load current pump-in. The S1 switch is closed and S2
switch is open, the primary current rises and induces a
load current through switch Si and load magnet LL;
(2)
Superconducting Switch S 2 recovery. The primary current
remains constant, the switch S 2 recovers its superconduct-
ing state;
(3)
Current commutation. By inductive or resis-
tive cominutation method the load current is transferred
from S1 circuit to S2 circuit; (4)Superconducting switch
S1 opening. The circuit is ready for the second half cycle
charging with closed
S2
and opened
S I .
During magnet
charging, the processes repeat many times until the load
current reaches its operating valuet~l.[~l.
As a power supply for a superconducting magnet, the
Superconducting rectifier-type flux-pump has some ad-
vantages, such as : 1) Only a pair of small current leads
is
used, therefore, heat leak
and
joule heat
losses
from
Manuscript received June 11, 1995 .
Q.
Wang,
L. Yan and C. Yi, fax 86-10-2560904, address: P.O.Box
2703, Beijing 100080 hina.
Flux pump
Protection
Load
%nee
Power Supply
- - I
Fig. 1 . Basic circuit of th e full-wave rectifier-type
flux-pump
for
magnet charging
current leads are small; (2) By choosing the current
commutation method and the wave form of the transfor-
mer primary current properly, a load current of arbitrary
value can be obtained; (3) The magnet current can be
easily adjusted to meet the high precision and high stabili-
ty requirements;
(4)A
high current and high stable power
supply is not needed.
For an experimental study we developed the main
components of the flux-pump, including transformer,
switches, protection and control systems. With the deve-
loped components, two flux-pumps
No 1
and
No 2
are
assembled and a quite wide experimental study with dif-
ferent primary current wave forms were performed. The
present paper summarizes the related work and results
11. COMPONENTS
A.
Superconducting
Transformer
The transformer consists of air-core solenoids, with a
primary coil wound with NbTi composite conductor and a
secondary coil wound with a superconducting braided
cable.
To
obtain a coupling coefficient as high as
pos-
sible, the secondary coil is placed between the primary
coils. To increase the axial heat conduction, 60.1
copper wires are placed between layers along the axial
direction. The transformer is impregnated with glassfibre
epoxy resin with 4040 A1203 powder.
In
total, three
transformers have been constructed and tested. Their
specifications are given in Table I.
0018-9464/96$05.00 996 IEEE
7/23/2019 Study of Full Wave Supercoducting Rectifier Type Flux Pumps
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2700
TABLE
I
TABLE
I1
SPECINCATIONS OF THE SUPERCONDUCTING
TRANSFORMER3
SPECIFICATIONSOF THE SUPERCONDUCTING SWITCHFS
No.
No.1 No.2 N0.3
Outer
diameter (mm)
126.8 62.5 88.6
Inner diameter (mm)
120 58 79.8
Primary turns
Np
1375 1466 2720
Secondary turns Ns 28 76 68
Coupling coefficient Ks 0.978 0.967 0.980
Primary conductor:
Height (mm) 56 64 160
material
CuNilNbTi
NbTilCuNilCu NbTilCuNilCulNb
diameter (mtn)
0.3 0.35
0.3
filament diameter (pm) 15 0.98
3
twist pitch (mm)
10
4 10
CulSc
1
0.91 1.2
filament number
500 4320 2640
material NbTilCu NbTilCuNilCu NbTiiCu
section (inin*) 1.137x2.26 d0.8 1.137x2.26
filament diameter (hm)
23
7.9 23
CUlSC 3.3 1.8 3.3
Secondary conductor:
twist pitch (mm) 35 15 35
During tests, with a short-circuited secondary coil, the
transforiner No. 1 showed the highest primary quench
current of 32.5 A and a charging rate of 100
MS.
No. 2
and
No.
3 have 35 A 165
IS
and 34.8 A ,
200
A / s
respectively. With an open secondary coil, the transfor-
mer No. 1 has 26 highest quench current and No. 3 has
30.24 A . The study on the influence of the primary
frequency shows that for transformer No. 3 up to 10 Hz
the degradation of quench current is quite small.
B.
Superconducting Switch
S
Four thermally-controlled superconducting switches
have bzzn constructed and tested, their specifications are
listed in Table 11. The conductor used is NbTi in CuNi
matrix, all of them are non-inductive coils and impregna-
ted with epoxy resin with 40 - 6 A 1 2 3 powder.
Different insulation material and heater structure are
used. The tests showed that the switch off-time is around
30 ms with high enough heater pulse. The minimum
heater energy
is 20
-
50
mJ at small current, the switch
recovery time is between 0.1 and
0 . 4
s .
C Prowction Switch S
For protection during quench, a protection switch
S
is
used to switch off the flux-pump, so that the load magne-
tic energy can be absorbed by the parallel dump resistor
or diode. The thermally-controlled switch is a
non-
inductive solenoid with
15
mm average diameter and 30
mm height, made of 10 m long 5x
4
0 . 3 mm NbTi/CuNi
superconducting cable. The heater is wound around the
cable uniformly with
5
cm length and 5 cm gap. test
showed that
the
switch-off time
is
10ms, the normal
No.
No. 1
Current (A) 450
Average diameter (mm) 58
Effective height (mm)
20
Heat
Insulation:
material Kapton
thickness (mm) 0.3
Conductor:
length (m) 1 o
diameter (mm) 0.5
filament diameter (pm) 24.3
twisted pitch (mm) 7.0
Resistance(Q, t 300K) 0.65
Off-time (ms) 28
Minimum heater energy(mJ) 19
Recovery-time (ms) 300
No.2
480
58
20
Kapton
0.13
1
o
0.5
24.3
7.0
0.65
30
100
30
No.3
480
25
25
Polyester
0.25
0.8
0.7
14.5
5
0.84
40
110
48
No.4
400
25
25
Kapton
0.13
0.8
0.3
15
10
0.84
25
420
23
resistance is 4 0 nd the heater energy
is
0.74 J.
D.
Load
Magnet
LL
The load magnet is a superconducting solenoid with
59
mm inner diameter,
67
mm outer diameter and 140 mm
height. The conductor used is C J 0.85 mm NbTi/Cu
conductor with 107 pm filament diameter and 15 mm
twist pitch. The total number of turns is 1200 and the
inductance is 40 mH. The magnet can be charged to 500
A without quench.
E. Control
System
As
an
important part of the flux-pump, a computer
control system has been developed. It consists of three
major units, i.e.
(1)
The unit for power supply control. It
can produce the programmable wave form of the primary
current and control the charging process in accordance
with the load current feed-back signal.
2)
The unit for
superconducting switch control. It can provide the pro-
grammable signals to close and open the superconducting
switches
in
sequence to guarantee the correct work of the
flux-pump during charging. (3) The unit for data collec-
tion and processing. It collects all the operating para-
meters of the system and provides the necessary signals
for power supply and switch control and the protection
system. Corresponding soft ware for control has
been
also developed.
111.
EXPERIMENTAL
TUDY
Specifications of the flux-pumps and main test results
are listed in Table 111.
Fig. 2 presents the three types of shapes of the trans-
former primary current A B and C used in our experi-
mental study, in accordance with the four processes
during every half cycle t, shows the current pumping
7/23/2019 Study of Full Wave Supercoducting Rectifier Type Flux Pumps
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TABLE I11
SPECIFICATIONS OF TWO SC. FLUX-PUMPS
No.
Transformer
Switch
Protection switch
Load magnet
Primary current
Maximum load current
Average charging power
Efficiency
Maximum ch rgi ng rate
No. 1 No.2
No.
1
No.3 (Tab.1)
Lp
=
25 4 mH Lp
=
184 mH
K = 0.978 K = 0 .98
No .2
+
No 3 No .2+ No .3 (Tab.2)
40
mH,
40
ms
40
mH, 40 ms
Wave
C,
A Wave B, A
Ls
=
105.6 pH
Ls
=
232 pH
% = 4 Q ,
&=In
5 = 4 n , % = l o
Ip
=
1-7A Ipz1-6A
f=0.0083-25Hz f = O . 1-0.35Hz
198A 620A
IOW 29W
Wave C:93.2 % Wave B:96.5 %
Wave A:94.8%
27A/min 87A/min
time,
t,
witch recovery time,
&
ommutation time,
th witch opening off-time. It can be seen that during
current pump-in and commutation intervals tp and t, the
primary current i is changing linearly, during switch
recovery and switch-off intervals
t .
and th the i, remains
constant.
Wave A uses constant time intervals, i.e. tp tc, t,, th
are constant for all cycles, so that the primary current
frequency is constant, the primary voltage and current
charging rate at t, and & are changing for different cycles.
Wave uses constant primary current changing rate, so
that the t, and & are changing from cycle to cycle, the
primary frequency is changing. Wave A and wave
B
use
the inductive commutation method. Wave
C
uses the
resistive coininutation method, it has constant primary
I
A-wave
I
frequency and constant current charging rate.
Experiments were performed in a 200 mm inner dia-
meter vertical dewar. The study concentrated on the
influence of the different primary current wave forms and
their parameters (amplitude, frequency, time intervals) on
the load magnet charging process and the performance of
the flux-pump. All the measured parameters during
experiments were registered with computer and X-Y
recorders.
With flux-pump
No.1
an extensive study with C-wave
of the primary current and resistive commutation was
performed. With a primary current amplitude
Ip =
7
A
and 0.0083
Hz
frequency, the load current reached 178
A
in 44 min. with an average charging rate of 3.29 Almin.
With I, = 2 A and 0.125 Hz he load current reached
121
A
in 27 min. Fig. 3a presents the experimental result
of flux-pump No.1 with C-wave and varied I,, and f
values during charging. It reached 198
A
load current in
37 min. Fig. 3b is the result of the flux-pump No.1 with
A-wave,
I,
2 .6 A , f 0.1
Hz.
The load current
reached 152 A in 15 min. For comparison there
is
shown
also the calculated charging curve, the difference reflects
the influence of the secondary losses. With improved
A-
wave the charging time is further reduced. The highest
charging rate of 26.9 Almin was obtained.
With flux-pump No.2 a mainly study with variable fre-
quency B-wave of the primary current was performed.
Fig. 4 a, presents the measured result with B-wave, I, =
5 A , f = 0.05-0.25 Hz. The load current reached 620 A
in 12.4 min with charging rate of 50 in. After select-
ing the optimal wave parameters, with the improved B-
wave the load current reached 505 A in 6 min (Fig. 4b).
The highest charging rate obtained is 86.7 Almin. With
the improved A-wave of
0.15 Hz
and variable current
amplitude from 1 A to 5 A , quite a good result has been
also obtained
(505
A in
1 1 , l
min.).
k - u l - w
Fig. 2. Wave forms of the primary current
witch recovery time,
t, ommutation time
th Switch off-time, tp urrent pumping time
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2702
200
180
160
140
120
100
80
60
40
2
10 15 20
25 3
35 40 *
Time T (min)
a) C-wave
2 4 6 8 1 0 1 2 1 4
Time
T
(min)
b)
A-wave
Fig.
3 ,
Experimental result of flux-pump NO 1
16
1 6
1
I , = 5 A
f = 0 . 0 5 - 0 . 2 5 H ~
I
L
calculated
measured
I , = 6 A
=0.1-0.351-I~
a) B-wave
b) B-wave with optimal parameters
Fig. 4. Experimental result of flux-pump No.:
Iv CONCLUSION and
an
efficiency of
more
than
96
With the developed main components,
two
full- wave
superconducting rectifier-type flux-pumps No. 1 and No.2
have been constructed and tested. Three different wave-
forms of the input primary current have been studied
experimentally. The experiments show that the variable
frequency B-wave form has the maximum charging rate
and efficiency. The best result obtained is: the primary
current frequency .35 Hz he maximum charging
rate 6.7 Nmin, the maximum load current 20 A
REFERENCES
[l] L. J. M . van d e Klundert and H .
H.
J. ten Kate, Fully supercon-
ducting rectifiers and flux
pumps
Part
1:
Realized methods for
pumping flux , Cryogenics 21 vol.
21,
pp.
195-206,
April
1981;
[2] L.
J. M. van de Klundert and H
H
J. ten Kate, On fully sugercon-
ducting rectifiers and flux pumps
Part 2:
Communication modes,
characteristicsand switches,
Cryogenics
21 vol. 21, pp. 267-2719>
May 1981.