Study of Full Wave Supercoducting Rectifier Type Flux Pumps

Embed Size (px)

Citation preview

  • 7/23/2019 Study of Full Wave Supercoducting Rectifier Type Flux Pumps

    1/4

    I EEE

    TR A N SA C TI O N S O N M A G N ETI C S, V O L.

    32,

    NO. 4, JU LY

    1996

    2699

    Study

    of

    Full-wave Superconducting Rectifier-type Flux-pum ps

    Qiuliang Wang, Luguang Yan and Changlian Yi

    Institute

    of

    Electrical Engineering, Academia Sinica, Beijing, China

    Abstract-Based on a theoretical analysis, the main

    components of a full-wave superconducting rectifier-type

    flux-pump, including a low-loss superconducting transfor-

    mer with high coupling coefficient, superconducting therm-

    ally activated switches, protection system, control system

    and variable frequency and amplitude power supply, are

    developed. With the developed components, two flux-pump

    systems have been assembled and studied experimentally

    with different input current waves of various frequency and

    amplitude. Quite good results have been achieved. It can

    energize the superconducting magnet with different charging

    rate.

    The

    highest rectifier frequency is

    0.35

    Hz and the

    charging rate is 86.7 Almin with an efficiency of 96 9 . The

    paper summarizes the design, development and experi-

    mental results

    of

    the system.

    I. INTRODUCTION

    Fig. 1presents the basic circuit of the full-wave super-

    conducting rectifier-type flux-pump for charging a load

    superconducting magnet

    LL.

    The flux-pump consists of a

    altemating current power supply PS, a superconducting

    transformer with primary inductance

    Lp

    and secondary

    inductances L s ~ ,LSZ, a mutual inductance M between

    primary and secondary windings and two superconducting

    switches S1 and S2 For load magnet and flux-pump

    protection, there is a superconducting protection switch

    Sp, and a dump resistance . There is also a control

    system a t room temperature to control the primary cur-

    rent wave form, the action of superconducting switches

    and the protection.

    In

    every half cycle of the primary current, the work of

    the flux-pump consists of a series of four processes, i.e.

    1)

    Load current pump-in. The S1 switch is closed and S2

    switch is open, the primary current rises and induces a

    load current through switch Si and load magnet LL;

    (2)

    Superconducting Switch S 2 recovery. The primary current

    remains constant, the switch S 2 recovers its superconduct-

    ing state;

    (3)

    Current commutation. By inductive or resis-

    tive cominutation method the load current is transferred

    from S1 circuit to S2 circuit; (4)Superconducting switch

    S1 opening. The circuit is ready for the second half cycle

    charging with closed

    S2

    and opened

    S I .

    During magnet

    charging, the processes repeat many times until the load

    current reaches its operating valuet~l.[~l.

    As a power supply for a superconducting magnet, the

    Superconducting rectifier-type flux-pump has some ad-

    vantages, such as : 1) Only a pair of small current leads

    is

    used, therefore, heat leak

    and

    joule heat

    losses

    from

    Manuscript received June 11, 1995 .

    Q.

    Wang,

    L. Yan and C. Yi, fax 86-10-2560904, address: P.O.Box

    2703, Beijing 100080 hina.

    Flux pump

    Protection

    Load

    %nee

    Power Supply

    - - I

    Fig. 1 . Basic circuit of th e full-wave rectifier-type

    flux-pump

    for

    magnet charging

    current leads are small; (2) By choosing the current

    commutation method and the wave form of the transfor-

    mer primary current properly, a load current of arbitrary

    value can be obtained; (3) The magnet current can be

    easily adjusted to meet the high precision and high stabili-

    ty requirements;

    (4)A

    high current and high stable power

    supply is not needed.

    For an experimental study we developed the main

    components of the flux-pump, including transformer,

    switches, protection and control systems. With the deve-

    loped components, two flux-pumps

    No 1

    and

    No 2

    are

    assembled and a quite wide experimental study with dif-

    ferent primary current wave forms were performed. The

    present paper summarizes the related work and results

    11. COMPONENTS

    A.

    Superconducting

    Transformer

    The transformer consists of air-core solenoids, with a

    primary coil wound with NbTi composite conductor and a

    secondary coil wound with a superconducting braided

    cable.

    To

    obtain a coupling coefficient as high as

    pos-

    sible, the secondary coil is placed between the primary

    coils. To increase the axial heat conduction, 60.1

    copper wires are placed between layers along the axial

    direction. The transformer is impregnated with glassfibre

    epoxy resin with 4040 A1203 powder.

    In

    total, three

    transformers have been constructed and tested. Their

    specifications are given in Table I.

    0018-9464/96$05.00 996 IEEE

  • 7/23/2019 Study of Full Wave Supercoducting Rectifier Type Flux Pumps

    2/4

    2700

    TABLE

    I

    TABLE

    I1

    SPECINCATIONS OF THE SUPERCONDUCTING

    TRANSFORMER3

    SPECIFICATIONSOF THE SUPERCONDUCTING SWITCHFS

    No.

    No.1 No.2 N0.3

    Outer

    diameter (mm)

    126.8 62.5 88.6

    Inner diameter (mm)

    120 58 79.8

    Primary turns

    Np

    1375 1466 2720

    Secondary turns Ns 28 76 68

    Coupling coefficient Ks 0.978 0.967 0.980

    Primary conductor:

    Height (mm) 56 64 160

    material

    CuNilNbTi

    NbTilCuNilCu NbTilCuNilCulNb

    diameter (mtn)

    0.3 0.35

    0.3

    filament diameter (pm) 15 0.98

    3

    twist pitch (mm)

    10

    4 10

    CulSc

    1

    0.91 1.2

    filament number

    500 4320 2640

    material NbTilCu NbTilCuNilCu NbTiiCu

    section (inin*) 1.137x2.26 d0.8 1.137x2.26

    filament diameter (hm)

    23

    7.9 23

    CUlSC 3.3 1.8 3.3

    Secondary conductor:

    twist pitch (mm) 35 15 35

    During tests, with a short-circuited secondary coil, the

    transforiner No. 1 showed the highest primary quench

    current of 32.5 A and a charging rate of 100

    MS.

    No. 2

    and

    No.

    3 have 35 A 165

    IS

    and 34.8 A ,

    200

    A / s

    respectively. With an open secondary coil, the transfor-

    mer No. 1 has 26 highest quench current and No. 3 has

    30.24 A . The study on the influence of the primary

    frequency shows that for transformer No. 3 up to 10 Hz

    the degradation of quench current is quite small.

    B.

    Superconducting Switch

    S

    Four thermally-controlled superconducting switches

    have bzzn constructed and tested, their specifications are

    listed in Table 11. The conductor used is NbTi in CuNi

    matrix, all of them are non-inductive coils and impregna-

    ted with epoxy resin with 40 - 6 A 1 2 3 powder.

    Different insulation material and heater structure are

    used. The tests showed that the switch off-time is around

    30 ms with high enough heater pulse. The minimum

    heater energy

    is 20

    -

    50

    mJ at small current, the switch

    recovery time is between 0.1 and

    0 . 4

    s .

    C Prowction Switch S

    For protection during quench, a protection switch

    S

    is

    used to switch off the flux-pump, so that the load magne-

    tic energy can be absorbed by the parallel dump resistor

    or diode. The thermally-controlled switch is a

    non-

    inductive solenoid with

    15

    mm average diameter and 30

    mm height, made of 10 m long 5x

    4

    0 . 3 mm NbTi/CuNi

    superconducting cable. The heater is wound around the

    cable uniformly with

    5

    cm length and 5 cm gap. test

    showed that

    the

    switch-off time

    is

    10ms, the normal

    No.

    No. 1

    Current (A) 450

    Average diameter (mm) 58

    Effective height (mm)

    20

    Heat

    Insulation:

    material Kapton

    thickness (mm) 0.3

    Conductor:

    length (m) 1 o

    diameter (mm) 0.5

    filament diameter (pm) 24.3

    twisted pitch (mm) 7.0

    Resistance(Q, t 300K) 0.65

    Off-time (ms) 28

    Minimum heater energy(mJ) 19

    Recovery-time (ms) 300

    No.2

    480

    58

    20

    Kapton

    0.13

    1

    o

    0.5

    24.3

    7.0

    0.65

    30

    100

    30

    No.3

    480

    25

    25

    Polyester

    0.25

    0.8

    0.7

    14.5

    5

    0.84

    40

    110

    48

    No.4

    400

    25

    25

    Kapton

    0.13

    0.8

    0.3

    15

    10

    0.84

    25

    420

    23

    resistance is 4 0 nd the heater energy

    is

    0.74 J.

    D.

    Load

    Magnet

    LL

    The load magnet is a superconducting solenoid with

    59

    mm inner diameter,

    67

    mm outer diameter and 140 mm

    height. The conductor used is C J 0.85 mm NbTi/Cu

    conductor with 107 pm filament diameter and 15 mm

    twist pitch. The total number of turns is 1200 and the

    inductance is 40 mH. The magnet can be charged to 500

    A without quench.

    E. Control

    System

    As

    an

    important part of the flux-pump, a computer

    control system has been developed. It consists of three

    major units, i.e.

    (1)

    The unit for power supply control. It

    can produce the programmable wave form of the primary

    current and control the charging process in accordance

    with the load current feed-back signal.

    2)

    The unit for

    superconducting switch control. It can provide the pro-

    grammable signals to close and open the superconducting

    switches

    in

    sequence to guarantee the correct work of the

    flux-pump during charging. (3) The unit for data collec-

    tion and processing. It collects all the operating para-

    meters of the system and provides the necessary signals

    for power supply and switch control and the protection

    system. Corresponding soft ware for control has

    been

    also developed.

    111.

    EXPERIMENTAL

    TUDY

    Specifications of the flux-pumps and main test results

    are listed in Table 111.

    Fig. 2 presents the three types of shapes of the trans-

    former primary current A B and C used in our experi-

    mental study, in accordance with the four processes

    during every half cycle t, shows the current pumping

  • 7/23/2019 Study of Full Wave Supercoducting Rectifier Type Flux Pumps

    3/4

    2701

    TABLE I11

    SPECIFICATIONS OF TWO SC. FLUX-PUMPS

    No.

    Transformer

    Switch

    Protection switch

    Load magnet

    Primary current

    Maximum load current

    Average charging power

    Efficiency

    Maximum ch rgi ng rate

    No. 1 No.2

    No.

    1

    No.3 (Tab.1)

    Lp

    =

    25 4 mH Lp

    =

    184 mH

    K = 0.978 K = 0 .98

    No .2

    +

    No 3 No .2+ No .3 (Tab.2)

    40

    mH,

    40

    ms

    40

    mH, 40 ms

    Wave

    C,

    A Wave B, A

    Ls

    =

    105.6 pH

    Ls

    =

    232 pH

    % = 4 Q ,

    &=In

    5 = 4 n , % = l o

    Ip

    =

    1-7A Ipz1-6A

    f=0.0083-25Hz f = O . 1-0.35Hz

    198A 620A

    IOW 29W

    Wave C:93.2 % Wave B:96.5 %

    Wave A:94.8%

    27A/min 87A/min

    time,

    t,

    witch recovery time,

    &

    ommutation time,

    th witch opening off-time. It can be seen that during

    current pump-in and commutation intervals tp and t, the

    primary current i is changing linearly, during switch

    recovery and switch-off intervals

    t .

    and th the i, remains

    constant.

    Wave A uses constant time intervals, i.e. tp tc, t,, th

    are constant for all cycles, so that the primary current

    frequency is constant, the primary voltage and current

    charging rate at t, and & are changing for different cycles.

    Wave uses constant primary current changing rate, so

    that the t, and & are changing from cycle to cycle, the

    primary frequency is changing. Wave A and wave

    B

    use

    the inductive commutation method. Wave

    C

    uses the

    resistive coininutation method, it has constant primary

    I

    A-wave

    I

    frequency and constant current charging rate.

    Experiments were performed in a 200 mm inner dia-

    meter vertical dewar. The study concentrated on the

    influence of the different primary current wave forms and

    their parameters (amplitude, frequency, time intervals) on

    the load magnet charging process and the performance of

    the flux-pump. All the measured parameters during

    experiments were registered with computer and X-Y

    recorders.

    With flux-pump

    No.1

    an extensive study with C-wave

    of the primary current and resistive commutation was

    performed. With a primary current amplitude

    Ip =

    7

    A

    and 0.0083

    Hz

    frequency, the load current reached 178

    A

    in 44 min. with an average charging rate of 3.29 Almin.

    With I, = 2 A and 0.125 Hz he load current reached

    121

    A

    in 27 min. Fig. 3a presents the experimental result

    of flux-pump No.1 with C-wave and varied I,, and f

    values during charging. It reached 198

    A

    load current in

    37 min. Fig. 3b is the result of the flux-pump No.1 with

    A-wave,

    I,

    2 .6 A , f 0.1

    Hz.

    The load current

    reached 152 A in 15 min. For comparison there

    is

    shown

    also the calculated charging curve, the difference reflects

    the influence of the secondary losses. With improved

    A-

    wave the charging time is further reduced. The highest

    charging rate of 26.9 Almin was obtained.

    With flux-pump No.2 a mainly study with variable fre-

    quency B-wave of the primary current was performed.

    Fig. 4 a, presents the measured result with B-wave, I, =

    5 A , f = 0.05-0.25 Hz. The load current reached 620 A

    in 12.4 min with charging rate of 50 in. After select-

    ing the optimal wave parameters, with the improved B-

    wave the load current reached 505 A in 6 min (Fig. 4b).

    The highest charging rate obtained is 86.7 Almin. With

    the improved A-wave of

    0.15 Hz

    and variable current

    amplitude from 1 A to 5 A , quite a good result has been

    also obtained

    (505

    A in

    1 1 , l

    min.).

    k - u l - w

    Fig. 2. Wave forms of the primary current

    witch recovery time,

    t, ommutation time

    th Switch off-time, tp urrent pumping time

  • 7/23/2019 Study of Full Wave Supercoducting Rectifier Type Flux Pumps

    4/4

    2702

    200

    180

    160

    140

    120

    100

    80

    60

    40

    2

    10 15 20

    25 3

    35 40 *

    Time T (min)

    a) C-wave

    2 4 6 8 1 0 1 2 1 4

    Time

    T

    (min)

    b)

    A-wave

    Fig.

    3 ,

    Experimental result of flux-pump NO 1

    16

    1 6

    1

    I , = 5 A

    f = 0 . 0 5 - 0 . 2 5 H ~

    I

    L

    calculated

    measured

    I , = 6 A

    =0.1-0.351-I~

    a) B-wave

    b) B-wave with optimal parameters

    Fig. 4. Experimental result of flux-pump No.:

    Iv CONCLUSION and

    an

    efficiency of

    more

    than

    96

    With the developed main components,

    two

    full- wave

    superconducting rectifier-type flux-pumps No. 1 and No.2

    have been constructed and tested. Three different wave-

    forms of the input primary current have been studied

    experimentally. The experiments show that the variable

    frequency B-wave form has the maximum charging rate

    and efficiency. The best result obtained is: the primary

    current frequency .35 Hz he maximum charging

    rate 6.7 Nmin, the maximum load current 20 A

    REFERENCES

    [l] L. J. M . van d e Klundert and H .

    H.

    J. ten Kate, Fully supercon-

    ducting rectifiers and flux

    pumps

    Part

    1:

    Realized methods for

    pumping flux , Cryogenics 21 vol.

    21,

    pp.

    195-206,

    April

    1981;

    [2] L.

    J. M. van de Klundert and H

    H

    J. ten Kate, On fully sugercon-

    ducting rectifiers and flux pumps

    Part 2:

    Communication modes,

    characteristicsand switches,

    Cryogenics

    21 vol. 21, pp. 267-2719>

    May 1981.