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7/30/2019 Structural Tank Instructions 11967-A
1/22
PRESSURE VESSEL
LIFTING,HANDLING &INSTALLATION
INSTRUCTIONS
7/30/2019 Structural Tank Instructions 11967-A
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ContentsPage
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Basic Handling Rules . . . . . . . . . . . . . . . . . . . . .4
Approved Lifting Methods . . . . . . . . . . . . . . . . .8
Installing Pressure Vessel with Fiberglass Base .10
Flange Cover Assembly and Torque Ratings . . . .12
Side Flange Support Strength . . . . . . . . . . . . . .14
UV Protection . . . . . . . . . . . . . . . . . . . . . . . . .15
Vacuum Protection Flex Connectors . . . . . . . . . .16
Flexibility in Piping . . . . . . . . . . . . . . . . . . . . .17
Vertical Base Removal and Replacement . . . . . .19
Install the New Base . . . . . . . . . . . . . . . . . . . .21
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RECEIVING
3UHVVXUHYHVVHOVIURP6WUXFWXUDODUHSURWHFWHGGXULQJ
VKLSPHQWE\FXVWRPVL]HFUDGOHVNLGV$OOSUHVVXUHYHVVHOVDUHSODFHG
KRUL]RQWDOO\RQWKHVNLG
$ SUHVVXUHYHVVHOZLWKDQLQWHJUDO
Fiberglass base VKRXOGEHSODFHGLQD
vertical XSULJKWSRVLWLRQEHIRUHUHPRY
LQJLWVVNLG
3
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BASIC HANDLING RULES
7KLVJXLGHLVGHVLJQHGWRKHOSLQVWDOOSUHVVXUHYHVVHOVSURSHUO\
,PSURSHUKDQGOLQJRULQVWDOODWLRQFDQUHVXOWLQGDPDJHRUSUHVVXUHYHVVHOIDLOXUH
1. ,ISUHVVXUHYHVVHOVDUHEHLQJVWRUHGSULRUWRLQVWDOODWLRQOHDYHWKHPLQWKHLUprotective shipping skid XQWLOUHDG\WRLQVWDOO
2. Never roll or slideDSUHVVXUHYHVVHORQLWVVLGH
4
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3. Never drop DSUHVVXUHYHVVHORUDOORZhardimpact or abrasion RIWKHSUHVVXUHYHVVHOIURP
FRQWDFWZLWKZDOOVSDUWLWLRQVWRROVRUHTXLSPHQW
4./LIWWKHSUHVVXUHYHVVHOXVLQJDcrane or forklift DQGWKHDSSURYHGPHWKRGVVKRZQRQSDJHVDQG
5
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5. 2SHUDWRUVRIKRLVWHTXLSPHQWPXVWIROORZproper riggingSURFHGXUHV
BASIC HANDLING RULEScontinued
NORT
HAME
RICA
NORTHAMERICA
6.Avoid XVHRIKRRNVRUHTXLSPHQWRQWKHinside RIWKHSUHVVXUHYHVVHO
6
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8. Never IDVWHQcablesor chains DURXQGSUHVVXUHYHVVHO8VHFDQYDVRUQ\ORQVWUDSVWRDYRLGGDPDJHWRWKHIODQJHDUHD
7. 6HWULJJLQJWROLIWIURPWKHoutside,RWKHUZLVHWKHOLQLQJFRXOGEHGDPDJHG
7
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APPROVED LIFTING METHODS
By Flange7KHHPSW\SUHVVXUHYHVVHOLVOLIWHGE\
SODFLQJDXVHUVXSSOLHGZHEEHGQ\ORQ
UHLQIRUFHGVOLQJ3HQFRRUUDWHGVWHHOFDEOH
DURXQGWKHWRSIODQJH6OLQJPXVWEHUDWHG
DWPLQLPXPRIOEVNJ
CAUTION: 6WHHOFDEOHPXVWKDYHSURWHF
WLYHFRDWLQJWRSUHYHQWVFUDWFKLQJRIWKHIODQJHV7HIORQFRDWLQJ
By Lift Strap$WWDFKDPP
WKLFNXVHUVXSSOLHGVWHHOOLIW
VWUDSWRWKHWRSIODQJHXVLQJ
DWOHDVWWZRKROHVSHU
VLGH7KHQFRQQHFWWRDUDWHG
OEVNJPLQ
H\HKRRNDQGFDEOH
USE MIN. (2)HOLES PER SIDE
RATED EYEHOOK
AND CABLE
10,000 LB MIN.
1/2"MIN.
1/2" THICKSTEEL LIFT
STRAP
8
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By Lifting Lugs
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VXUHYHVVHOVLQWHJUDOOLIWLQJ
OXJVLIVSHFLILHGDQGDWWDFKD
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VWHHOFDEOHWRWKHH\HV
CAUTION: 3URWHFWWKH
IODQJHVSURWHFWLYHFRDWLQJIURPEHLQJVFUDSHGE\WKH
FDEOHV
By Forklift
:KHQXQORDGLQJDQGLQVWDOOLQJDSUHVVXUH
YHVVHOZLWK,%HDPEDVHWKHSUHVVXUH
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CAUTION: 8VHRQO\WKHDSSURYHGVOLQJ
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DURXQGRULQVLGHSUHVVXUHYHVVHO%HVXUH
IRUNOLIWLVGHVLJQHGWRKDQGOHWKHSUHVVXUH
YHVVHOVZHLJKWDWWKHKHLJKWWKHSUHVVXUH
YHVVHOLVWREHOLIWHGDERYHWKHIORRU
9
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INSTALLING PRESSURE VESSEL WITHFIBERGLASS TRIPOD OR SKIRT BASE7RSUHYHQWEUHDNDJHRIWKH)LEHUJODVVEDVHWKHIROORZLQJSURFHGXUHLV
UHFRPPHQGHGIRUKDQGOLQJXQORDGLQJDQGLQVWDOOLQJWKHVHSUHVVXUHYHVVHOW\SHV
1. :KHQGHOLYHUHGWKHSUHVVXUHYHVVHODQGVNLGPD\EHLQD
KRUL]RQWDOSRVLWLRQ7KHILUVWVWHSLVWRstand the wholeassembly upright.$OOSUHFDXWLRQGHVFULEHGHDUOLHUVKRXOGEHREVHUYHGWRSURWHFWWKHSUHVVXUH
YHVVHOIURPGDPDJH
2. :KHQWKHSUHVVXUHYHVVHODQGVNLGDUHXSULJKWremove thelag bolts ZKLFKDUHKROGLQJWKHVNLGWRWKHEDVHRIWKHSUHVVXUHYHVVHO
10
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3. 8VLQJRQHRIWKHDSSURYHGOLIWLQJPHWKRGVVKRZQRQSDJHVlift the pressure vessel IURPWKHVNLGDQGremove the skid.
4. Lower WKHSUHVVXUHYHVVHOWRWKHIORRUlevel WKHSUHVVXUHYHVVHODQGanchor LWZLWKODJEROWVWRIORRU
3/8" (9 mm) LAG BOLT X 6 PLACES*
TRIPOD BASE
FOUNDATION
* BOLTS AND ANCHORS SUPPLIED BY CUSTOMER. (IT IS SUGGESTED THAT THE ANCHORS BE LOCATED AFTER THE PRESSURE VESSEL IS IN PLACE.)
11
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111
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9
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82
12
6
10
3
7
1
5
4
8
2
6
3
7
FLANGE COVER ASSEMBLY ANDTORQUE RATINGS
12
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7LJKWHQLQJ6HTXHQFHIRUPP
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1
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3
7
TORQUE CHART5/16" (7.9 mm) s/s* bolts = 11 ft. lbs. (15 NM)
3/8" (9.5 mm) s/s* bolts = 18 ft. lbs. (24 NM)1/2" (12.7 mm) s/s* bolts = 45 ft. lbs. (61 NM)
5/8" (15.9 mm) s/s* bolts = 90 ft. lbs. (122 NM)
3/4" (19 mm) s/s* bolts = 130 ft. lbs. (176 NM)
6WDLQOHVV6WHHO
19
23
15
5
9
13
17
21
4
8
12
16
20
2426
10
14
18
22
3
7
11
For All Vessels Larger than 24" Diameter
13
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SIDE FLANGE SUPPORT STRENGTH
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Note: Lower side flanges not available when upper side flange support
kit is used.
14
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UV PROTECTION
Painting a Composite Pressure Vesselfor UV Protection
1.:DVKWKHSUHVVXUHYHVVHOZLWKGHWHUJHQWDQGZDWHUXVLQJDVFUXEEUXVK8VHWKHEUXVKDFWLYHO\RYHUWKHSUHVVXUHYHVVHOVXUIDFHWRUHPRYHRLODQGJULPH
2.5LQVHWKHSUHVVXUHYHVVHOVHYHUDOWLPHVZLWKZDWHUWRUHPRYHVRDSUHVLGXHDQGOHWGU\
3. 8VLQJDFOHDQUDJZHWWHGZLWKDFHWRQHULQVHWKHSUHVVXUHYHVVHOWKRURXJKO\ZLWKWKHDFHWRQH0DNHVXUHWKDWWKHUDJGRHVQRWEHFRPHJULP\DQGXVHDVPXFKDFHWRQHDVLVSUDFWLFDOWRSHUIRUPDZHWULQVHRYHUWKHSUHVVXUHYHVVHOVXUIDFH NOTE: $FHWRQHLVH[WUHPHO\IODPPDEOH6KRXOGQRWEHLQKDOHG5HTXLUHVXVH
RIJORYHV
4. 6SUD\SDLQWRUSDLQWZLWKDUROOHURUEUXVK
5. $ LQWHULRUH[WHULRUDFU\OLFODWH[HQDPHOLVSUHIHUUHG7KHSDLQWKDVDJRRGDGKHVLRQDQGZLOOQRWFKDON7KLVLVDRQHVWHSSDLQWZLWKZDWHUFOHDQXS7KHDFU\OLFODWH[HQDPHOFDQEHSXUFKDVHGDWDSDLQWVWRUH
6. &RDWWKH89 DUHDVILUVWVXFKDVWKHWRSRIWKHSUHVVXUHYHVVHODQGWKHVLGHZKHUHVXQUD\VGLUHFWO\KLWWKHSUHVVXUHYHVVHO
7. $ OLJKWFRORUHGSLJPHQWHGSDLQWLVSUHIHUUHG:KLWHSDLQWLVEHVW
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NOTICE
VACUUM BREAKER
FLEX CONNECTOR
FLEX CONNECTOR
EXPANSION
VACUUM PROTECTION FLEXCONNECTORS
7KHSUHVVXUHYHVVHOLVUDWHGIRUDQLQWHUQDOQHJDWLYHSUHVVXUHRI+J3DYDFXXPEHORZDWPRVSKHULF,IQHJDWLYHSUHVVXUHFRXOGHYHU
H[FHHG+J3DDQDGHTXDWHYDFXXPEUHDNHUPXVWEHLQVWDOOHG
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6\VWHPFRQQHFWLRQVWRWKHSUHVVXUHYHVVHOPXVWDFFRPPRGDWHYHUWLFDO
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LQSLSLQJDVVKRZQRQSDJHVDQGRUIOH[FRQQHFWRUVDVVKRZQ
KHUHDUHUHFRPPHQGHG
)OH[FRQQHFWRUVDQG9DFXXP%UHDNHUVDUHDYDLODEOHIURP6WUXFWXUDO
3OHDVHFRQVXOW accessory catalog. &RQWDFW
&XVWRPHU6HUYLFH7HO
16
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FLEXIBILITY IN PIPING
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VLGHIORZSLSLQJVHWXSV
ANCHOR
4" DIA. (DIN 200)
OR LESS (PLASTIC PIPE)
3 FT. (900 mm) MIN.
3 FT. (900 mm) MIN.
90
ANCHOR
17
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ANCHOR
ANCHOR
4." DIA. (DIN 200) OR LESS (PLASTIC PIPE)
3 FT. (900 mm) MIN.
3 FT. (900 mm) MIN.
90
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DWDORZHUSUHVVXUHWKHPLQLPXPSLSHUXQOHQJWKFDQEHUHGXFHGXVLQJ
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FLEXIBILITY IN PIPING(continued)
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VERTICAL BASE REMOVAL ANDREPLACEMENT
FOR:
REMOVAL KIT$ NLWZLWKWKHUHTXLUHGWRROVDQGLQVWUXFWLRQVLVDYDLODEOH
IRUSXUFKDVHZLWKWKHUHSODFHPHQWEDVH7KHNLWFRQVLVWVRIZRRGHQZHGJHVVDZEODGHVZLWKKDQGOHDGKHVLYH%RVWLF
JORYHVVDIHW\JODVVHVDQGDUXEEHUKDPPHU
REMOVAL7RUHPRYHWKHRULJLQDOEDVHWKHSUHVVXUHYHVVHOPXVWEHHPSW\DQGLQ
WKHKRUL]RQWDOSRVLWLRQ7KHSUHVVXUHYHVVHOPXVWEHO\LQJRQDSURWHF
WLYHPDWHULDOVXFKDVFDUGERDUGWRSURWHFWLW
WEDGES APPLIED TO CREATE
AN OPENING FOR THE SAW BLADE
CARDBOARD OR OTHER
PROTECTIVE MATERIAL
NOTE: SAFETY GLASSES AND GLOVES MUST BE WORN FOR YOUR SAFETY
TRIPOD SHORT SKIRT FRP SKIRT
19
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VERTICAL BASE REMOVAL ANDREPLACEMENT(continued)
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2. $VWKHDGKHVLYHLVEHLQJFXWWKHZHGJHVPXVWEHPRYHGDURXQGWKHRXWHUGLDPHWHURIWKHEDVHWRPDLQWDLQDJDSEHWZHHQWKHSUHVVXUHYHVVHODQGWKHEDVHWRDOORZWKHVDZEODGHWRFXWWKH
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3. $IWHUWKHEDVHLVUHPRYHGWKHKHDY\H[FHVVDGKHVLYHRQWKHSUHVVXUHYHVVHOPXVWEHUHPRYHG%HFDUHIXO'RQRWGDPDJHH[WHULRUVXUIDFHRIWKHSUHVVXUHYHVVHO,WLVQRWQHFHVVDU\WRUHPRYHDOORIWKHROGDGKHVLYHEXWMXVWWKHKHDY\H[FHVVWRDOORZ
URRPIRUWKHIUHVKDGKHVLYH7DNH\RXUWLPHWKHEDVHZDVLQVWDOOHGIRUWKHOLIHRIWKHSUHVVXUHYHVVHOVRLWPD\WDNHDJUHDWGHDORIHIIRUWDQGSDWLHQFHWRUHPRYHWKHROGEDVHZLWKRXWGDPDJLQJWKHSUHVVXUHYHVVHO
SAW CUTS BY PULLING
127(Use extreme caution WRDYRLGGDPDJLQJILEHUV ,I
ILEHUVDUHGDPDJHGSUHVVXUHYHVVHOPXVWnot EHXVHG
20
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1.
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BASIC HANDLING RULES
Never roll or slide DSUHVVXUHYHVVHORQLWVVLGH
Never drop DSUHVVXUHYHVVHORUDOORZhard impact or
abrasion RIWKHSUHVVXUHYHVVHOIURPFRQWDFWZLWKZDOOV
SDUWLWLRQVWRROVRUHTXLSPHQW
+RLVWRSHUDWRUVPXVWIROORZ proper rigging SURFHGXUHV
Avoid XVHRIKRRNVRUHTXLSPHQWRQWKH inside RIWKH
SUHVVXUHYHVVHO
Never IDVWHQcables or chains DURXQGSUHVVXUHYHVVHO8VH
FDQYDVRUQ\ORQVWUDSVWRDYRLGGDPDJHWRWKHIODQJHDUHD
The Leader in Composite Pressure Vessel TechnologyIndustrial Parkway Chardon, OH 44024 U.S.A.
Tel: 440-286-4116
6WUXFWXUDO3DUW1R$5HY