Structural Fabs

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    Structural Fabrications

    S tru ctu ra l Fa b rica tio n s

    BCI Engineering is highlycompetitive in structuralfabrication.

    Steel pipe, beam,and plate weldments toAISC standards usingAWS certified welders.

    Manufacture stand-alonefacilities and structureshousing mechanical work.

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    The Structural Process

    S tru ctu ra l Fa b rica tio n s

    Detailing

    BCI takes design from concept stage to 3D models toshop drawings

    Services include:

    2 Dimensional Drawings

    Isometric Drawings

    3D Rendering

    3D Assembly Modeling

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    Fabricates from any commercially available metals.

    Highly experienced in specifying international

    material equivalents which allows the use of

    local resources thereby lowering costs.

    Rigorously monitors quality and can provide

    certification on all materials

    Material Purchasing

    The Structural Process

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    , ,Sawing Plate Cutting and Drilling

    Oxyacetylene cuttingPlasma cuttingLaser cuttingWater cutting

    Automated sawingAnglemaster

    Autmated drillingCNC millingCNC beam drill line

    The Structural Process

    Dimensional reports are kept

    for all cut pieces.

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    Fitting and Welding

    The Structural Process

    BCI uses AWS certified welders on all projects and has its own Certified WeldInspector (CWI) on staff to ensure that best welding practices and all customerspecifications are met.

    All major types of arc welding, as well as most forms of precision welding areavailable. For beam work, automated submerged arc welding is used.

    Dimensional records of

    all fit up sections arekept.

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    Weld Inspection

    The Structural Process

    BCI Production Manager Scott Powrie, with 10 years ofexperience in fit up, welding and welding management,

    certifies all critical welds. He is a Certified Weld Inspector(CWI)

    BCI can also arrange 3rdparty inspection using all methods of

    Destructive and Non Destructive Testing (NDT) anywhere

    across Asia, North America and Latin America.

    Ultrasonic Testing

    Radiographic Testing

    Magnetic Particle Inspection

    Dye-Penetrant Inspection

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    , , ,Grinding Shot blasting Galvanizing Painting

    The Structural Process

    Careful, supervisedgrinding

    Sand-blasting,Steel shot blasting,Portable blasting boths

    ASTM hot-dipgalvanizing for both

    large and smallpieces

    All internationalpaints available

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    ,Packaging Loading and Shipping

    The Structural Process

    Replacement boltsare colored for easy

    identification

    Never any steelon steel after coatingsapplied

    Lashings checked before,during and after loading toensure proper tightness

    Bar coding available foreasy field identification

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    Field installation support

    The Structural Process

    BCI can organize support teams for field installations; they can bedropped them into any region of the world.

    BCI full-time foreman, Sam Loh, not onlysupervises shop teams, but organizes mobile teams for field work support.