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Stripping of Seals in South Africa: Gerrie van Zyl , G Fourie, D Rossmann Mycube Asset Management Systems (Pty) Ltd.

Stripping of Seals in South Africa - Home - CAPSA 2019 · Stripping of Seals in South Africa: Gerrie van Zyl , G Fourie, D Rossmann Mycube Asset Management Systems (Pty) Ltd

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  • Stripping of Seals in South Africa:

    Gerrie van Zyl, G Fourie, D Rossmann

    Mycube Asset Management Systems (Pty) Ltd.

  • SUMMARY OF ASPECTS ADDRESSED IN THE PAPER Seal strength (resistance to stripping)

    Seal geometry (structure), Cohesive strength of the binder Adhesive bond strength between the binder and the aggregate

    External influences, with the main factors being Climatic conditions (temperature and moisture) and Traffic

  • DESIGN

    Too low application rates – design curves Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values Binder split/distribution

    No penetration expected

  • DESIGN

    Too low application rates Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values Binder split/distribution Current conflict

    in TRH3J Anochie-Boateng

    Smooth micro texture requires extra binder

    How much extra binder ?

  • DESIGN Too low application rates Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values for texture (Danger using averages for design) Binder split/distribution

    No specifications for existing crushed

    stone base texture

    Result

  • DESIGN

    Too low application rates Over-estimation of embedment Under-estimation of existing texture Compensation for shape and micro texture Average values Binder split/distribution

    Double seals Cover spray

    Emulsion S-E1 S-R1

    Run-in dependent on viscosity

    S-R1

    Bonds created by cover spray

    Difference between 60/40 split and 50/50 split + cover

    spray

    Effect of run-in

  • CONSTRUCTION

    Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction

    Stripping in low temperature area

    < 25 oC > 25 oC

    Why we need 25oC and rising

    Note the temp drop after spray

  • CONSTRUCTION

    Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction

    Voids required for orientation

    Aggregate cannot orientate

  • CONSTRUCTION

    Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction

    Rubber padded vibrating

  • CONSTRUCTION

    Climatic conditions Aggregate over application Rolling Bond strength development

    Precoating Testing

    High paraffin content No paraffin

    Emulsion not cured

    Adhesion only at shoulders

    Immediate full adhesion

  • CONSTRUCTION

    Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction

    Binder stiffness & volume Road temperature Aggregate spread Embedment

    After traffic compaction

  • CONSTRUCTION

    Climatic conditions Aggregate over application Rolling Bond strength development Traffic compaction

    Opening to traffic Result of traffic compaction

    Constructed 27/04 and trafficked for 1 warm day

    Constructed 29/04

    Temperature drop 30/04

  • SUMMARY

    Paper #94: "Stripping of Seals in Southern Africa: Case Studies and Guidelines for an improved approach to mitigate it“

    Focus – minimising risk of stripping Design Construction Opening to traffic

    Author Contact details: GD VAN ZYL - Mycube, Cell +27 83 656 7187; E-mail: [email protected] HG Fourie - SANRAL, Tel: +27 78 893 6262; Email: [email protected] Dennis Rossmann – Tel: +27 83 283 6013; Email: [email protected]

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