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A DETAIL REPORT OF ESTABLISHING THE STRAWBERRY SYRUP MANUFACTURING UNIT,WITH FINANCIAL ANALYSIS.
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AJIT DHAYGUDE (SIIB-PUNE)
SIIB
STRAWBERRY SYRUPA Detail Project Report
SUBMITTED BY:-
AJIT DHAYGUDEMBA (ABM)PRN- 08020242012
SUBMITTED TO:-
CHITRAGAR SIRFACULTY AT ‘SIIB’
INDEX
SR.NO. DESCRIPTION PAGE NO.
1 INTRODUCTION 4
2 INDIAN AGRICULTURE 5
3 WHY STRAWBERRY 6
4 PROMOTERS PROFILE 6
5 PRODUCT------- STRAWBERRY SYRUP 7
6 MARKET POTENTIAL 8
7 MANUFACTURING PROCESS 8
FINANCIAL ASPECTS
8 CAPITAL INPUTS 10
9 MANPOWER REQUIREMENTS 11
10 TENTITIVE IMPLEMENTATION OF PROJECT 11
11 DETAILS OF PROPOSED PROJECT 12
12 PROFITABILTY CALCULATION 13
13 PROJECTED PROFITABILTY FOR 4 YEARS 14
14 BREAK EVEN ANALYSIS 17
MACHINERIES DETAILS
15 STRAWBERRY FRUIT WASHER 19
16 STRAWBERRY JUICE EXTRACTER 20
17 STEAM JACKETED EXTRACTER 20
18 STIRROR 21
19 BABY BOILER 22
20 BOTTLE WASHING,FILLING & CAPPING MACHINE 23
CULTIVATION PRACTICES
21 INTRODUCTION 26
22 CULTIVATION 27
23 FERTILIZATION TO MARKET 29
24 NUTRITION 30
DOCUMENTATION
25 APPLICATION OF LICENSE FOR FOOD
PROCESSING (FPO - 1955)
35
26 FORM A 36
27 FORM B 37
Page | 3
INTRODUCTION:-
Industry is one of the most vital inputs for both economy and social development of the
country. While the growth of the industry contributes in a big way in the country’s
economy, it also pays a major role in the life of the common man and has direct impact
on the quality of the life of citizens.
India is agriculture country, one third population depends on agriculture sector
directly or indirectly. Agriculture continues to be the mainstay of the Indian economy.
Indian agriculture contributes to the national gross domestic product is about 25%. With
food being the crowning need of the mankind, much emphasis has been on
commercialising agricultural production. Hence, adequate production and even
distribution of food has lately become high priority global concern. With the changing
agriculture scenario and global competition, there is a need of exploiting the available
resources at maximum level.
In Indian agriculture the factors like high productivity, supply of balanced crop
nutrients, efficient water management, improved crops, better plant protection, post-
production management for value addition and marketing, are responsible for higher
yield as compared to the other countries.
Innovation in production as well as marketing technologies hold the key to
economic success in the rapidly changing and competitive markets, both domestic and
international. Recent policy shifts market oriented economy and thrusts on the export
have opened up immense possibilities for entrepreneurs in india to promote the project
based on the innovative technologies are being set up in the farm, with or without foreign
collaboration. Financial institutions have also playing a pro-active and dynamic role in
the new development process that has recently been set in motion. It can accelerate
capital information in the rural areas in the agriculture and the allied sectors as well as
non farm sector. Agro processing activities specially in the thrust areas of fruits and
vegetables, fisheries, livestock, and dairy products with accent on export being promoted
by NABARD and nationalized banks on priority basis through appropriate policy
initiatives.
INDIAN AGRICULTURE:-
India has made lot of progress in agriculture since independence in terms of
growth in output yields and area under many crops. It has gone through a green
revolution, a white revolution. Today, india is the largest producer of milk, fruits, cashew
nuts, coconuts and tea in the world. The second largest producer of wheat, vegetables,
sugar and fish and third largest producer of tobacco and rice. Thus Indian agriculture is
bouncing back. It is scripting its own success story, thanks to rising private investment,
which will lead to faster growth. Agri business companies are developing new models to
reach out to the farmers and consumers, providing new technologies, investing more in
modern supply chains and in organized retailing that sells more and more processed food.
Thus Indian agriculture is undergoing rapid change particularly since mid sixties i.e. from
the one set of the ‘green revolution’. Therefore we have witnessed a white revolution
making a tremendous increase in the milk production. Our horticulture, which includes
fruit production, floriculture and vegetable production is also making tremendous
heading and it is said that yellow revolution is in the sight.
If we analyse this changing scene in agriculture we can notice that the traditional
agriculture which was ‘way of life’ for our farmers is now becoming a ‘business
proposition’. In the traditional farming there was not much change in the cropping
pattern, cultivation practices etc . it was based on the experiences transmitted from the
father to the son. However with the developments taking place due to the five year plans
and technological developments in agriculture traditional farming is changing into the
modern farming. Traditional farming slowly becomes absolute and uneconomic.
Traditional farming was no more self sufficient. No, farming is, becoming market
oriented. The needs of the farmers are increasing. He has to purchase many things such as
high yielding seed, fertilisers, pesticides, machinery, etc. from the market. As a result his
investment and financial needs are increasing. Naturally he has to produce and get the
Page | 5
income to meet the costs and also to make some profits. Thus, the costs, returns, markets,
profits of the enterprise become significantly important. This is nothing but AGRI-
ECONOMICS.
With increasing population, rapid urbanisation and growing export markets the
demand for farm products is increasing and is likely to increase in the future.
As indicated above, there has been a technological break- through in agriculture
in recent years. New non traditional crops, new varieties of the crops, new methods of
cultivation are coming in very fast and farmers are adopting the same. A large number of
farm products are being produced for exports.
Like to set up modern commercial strawberry syrup project at mahabaleshwar in
satara district.
WHY STRWBERRY???
Strawberries are grown in many areas of Maharashtra. Satara district is not an
exception. As a matter of fact, many strawberry products from Panchgani and
Mahabaleshwar region have become very popular and brands like Mapro are well
established. Strawberries were not grown in large quantities few years back but with
gradual increase in demand for table varieties as well as from processing units, number of
farmers have now taken up this activity. Some progressive farmers should undertake
strawberry processing as a measure of forward integration. With assured supply of good
quality strawberries, quality of products would be very good and the competitive edge
would also go up. This product can also be produced in HP & J&K.
PROMOTERS PROFILE: -
Name of the unit: - STRAWBERRY INTERNATIONALS
Status: - Proprietor firm
Constitution: - Sole Company
Registered Office: - H-234, Near Jogeshwari Park
Andheri (West), Mumbai. (400025)
Location Unit: - Plot No. 35A, Old MIDC, Bhilar, Panchagani Tehsil- Mahabaleshwar Dist.- Satara Maharashtra. 412802
Proposed Activity: - Manufacturing Of Strawberry Syrup.
Installed Capacity: - 180 tonnes/month
Promoters information
Name AJIT DHAYGUDE
Address A/p: - Ahire
Tehsil:- Khandala
Dist. :- Satara (Maharshtra)
Pincode – 412802
Telephone 02169-275010, 003,009
Fax 02169-275003
Mobile +919890737455
Educational Qualification MBA-ABM (SIIB)
Designation Proprietor
PAN ID NUMBER AJU234
PRODUCT
Page | 7
Fruits are available only during 4-5 months every year and they are perishable. But with
the advent of preservation techniques, it is possible to enjoy them even during off-season.
There are many methods like dehydration, preparation of pulp or squash or syrup and so
on. This note considers manufacture of strawberry syrup from pulp.
Compliances under the FPO and PFA Act is mandatory.
Market Potential
Strawberries are liked by many but till 8-10 years back, they were not easily available
and hence were very costly. But with the modernisation of agriculture and horticulture,
many crops and fruits are grown at many new locations. Strawberry is one such fruit.
Strawberry processing is taking roots and processed products are becoming popular
outside the state as 280 well. Nearby tourist centres like Mahabaleshwar, Lonavala and
Goa have helped this cause. The manufacturing process is not very complicated and if
some strawberry growers start this project then the chances of success are more.
Competition is slowly increasing and any new entrant has to offer quality product at
competitive rates, offer handsome returns to middlemen and latchy packaging to lure
buyers. Placement of product is also very important as it would attract customers and also
provide visibility.
MANUFACTURING PROCESS
The process of manufacture is very well standardised and easy to implement.
Fully grown and matured strawberries are washed, cleaned and graded and then peeled.
Subsequently, juice is extracted and filtered to remove seeds, fibres etc. Juice is then
processed and sterilised and some preservatives are added to it and stored in pulp form
for use during offseason.
Mixture of pulp, sugar syrup and preservatives along with water is thoroughly
mixed and syrup is packed in plastic bottles. Weight and process loss is on an average
35% to 40%.
Page | 9
INDIA’S 85% STRAWBERRY PRODUCTION DONE
MAHABALESHWA
Fig:- Areas of strawberry collection for the syrup purpose.
CAPITAL INPUTS
Land and Building
A plot of land of around 200 sq.mtrs. with built-up area of 100 sq.mtrs. would be
sufficient. Land may cost Rs. 10 lacs - whereas cost of construction could be Rs. 25 lacs.
Machinery
Strawberries would be available only for around 6 months and hence the factory is
expected to run for around 150 days. It is, therefore, suggested to install processing
capacity of 180 tonnes per month which would need following equipments:
Item Qty Price (Rs.)
Fruit washing tanks 2 50,000
Juice extractors 2 2,10,000
Steam-jacketed kettle 1 30,000
Stirrer 1 10,000
Baby Boiler 1 1,20,000
Bottle Washing, Filling & Capping Machine 1 1,40,000
Testing Equipments, Weighing Scales etc. -- 70,000
6,40,000
Miscellaneous Assets
Some other support assets like furniture and fixtures, packing tables, SS utensils, fruit
crates etc. shall be required for which a provision of Rs. 1,20,000/- is made.
Utilities
Power requirement shall be 50 HP including operations of mini boiler whereas per day
water requirement for process and potable and sanitation purposes will be about 1200 ltrs.
Raw and Packing Materials
The most critical raw material will be strawberries. They are grown in ample
quantity in Satara and Nasik districts with many large farms. Hence, the location has to
be appropriately selected. Prior supply arrangements with some farmers would ensure
smooth supply. Other materials like sugar, citric acid and permitted food colours and
flavours will also be available locally. Packing materials like food grade plastic bottles of
700 ml. capacity, labels, corrugated boxes etc. shall be required for which adequate
arrangements must be made.
MANPOWER REQUIREMENTS
Particulars Nos. Monthly salary
(Rs.)
Total monthly salary
(Rs.)
Machine operators 4 10,000 40,000
Semi skilled workers 4 6,000 24,000
Helpers 8 4,000 32,000
Drivers 2 5,000 10,000
Total 100000
TENTATIVE IMPLEMENTATION SCHEDULE
Activity Period (in months)
Application and sanction of loan 2
Site selection and commencement of civil
work
1
Completion of civil work and placement
orders for machinery
4
Erection, installation and trial runs 1
Page | 11
DETAILS OF THE PROPOSED PROJECT
Land and Building:-
Particulars Area (sq. Mtrs) Cost (Rs.)
Land 200 10,00000
Building 100 25,00000
35,00000
Machinery
The total cost of machinery is expected to be Rs. 6.40 lacs as explained earlier.
Miscellaneous Assets
A provision of Rs.1,20,000/- is adequate for some other assets as discussed earlier.
Preliminary & Pre-operative Expenses
Any industrial project entails many pre-production expenses like registration,
establishment and administrative charges, travelling, interest during implementation, trial
runs etc. An amount of Rs. 2,00,000/- is provided towards them.
Working Capital Requirements
Capacity utilisation in the first year is assumed to be 60% in the first year which would
require following working funds:
Particulars Period
(month)
Margin
(%)
Total
(lacs)
Bank
(lacs)
Promoters
(lacs)
Stocks of packing materials &
sugar
1 30 2 1.4 0.6
Stock of finished goods 4 25 20 15 5
Receivables ½ 25 4 3 1
Other expenses 1 100 2 -- 2
28 19.4 8.6
Cost of the Project & Means of Financing:-
Item Amount (lacs)
Land and building 35
Machinery 6.4
Miscellaneous assets 1.2
P & P Expenses 2
Contingencies @ 10% on land and building & plant &
machinery
4.14
Working capital margin 8.6
Total 57.34
Means of finance
Promoters contribution 17.202
Term loan from bank 40.138
Total 57.34
Debt to equity ratio 2.34:1
Promoters contribution 31%
Financial assistance in the form of grant is available from the Ministry of Food
Processing Industries, Govt. of India, towards expenditure on technical civil works and
plant and machinery for eligible projects subject to certain terms and conditions.
PROFITABILITY CALCULATIONS
Production Capacity & Build-up
As against the processing capacity of 180 tonnes per month, the plant is expected to run
at 60% in the first season and 75% , 80% & 90% respectively.
Page | 13
Sales Revenue at 100%
The selling price (MRP) of some established brands is in the range of Rs.500 to 600 per
ltr. To penetrate the market, the selling price assumed is Rs. 300 per ltr. Thus, sale of 108
kilo litres (with 60% yield) would result in income of Rs.324 lacs.
Raw & Packing Materials Required at 100% :-
Product Quantity Price/ton
(Rs)
Value
Strawberries 180 50,000 90
Sugar 5
Citric acid & other preservatives, flavours 2
Packing material @ Rs. 15000/KI 16.2
Total 113.2
Utilities
Monthly cost of utilities at 100% activity level is envisaged to be Rs.8,000/-.
Selling Expenses
Apart from very competitive selling price, the retailers need to be given lucrative
commission and adequate publicity materials. Product publicity by way of hoardings, free
sampling is also contemplated. Hence, a provision of 25% of sales revenue is made.
Interest
Interest on term loan of Rs. 40.138 lacs is calculated @ 12% per annum assuming
complete repayment in 4 years including a moratorium period of 1 year. Interest on
working capital loan from bank is computed @ 14% every year.
Depreciation
It is calculated @ 10% on building and 20% on machinery and miscellaneous assets on
WDV basis.
PROJECTED PROFITABILITY
No. Particulars 1st year 2nd year
A Installed Capacity 180 tonnes
Capacity Utilisation 60% 75%
Sales realisation 194.4 243
B Cost of production
Raw and packing materials 67.92 84.90
Utilities 0.576 0.72
Salaries 7.2 9
Stores and spares 1.2 1.5
Repairs and Maintenance 1.2 1.5
Selling Expenses @ 25% 48.6 60.72
Administrative expenses 1.2 1.5
Total 127.896 159.84
C Profit before interest and depreciation 66.504 83.16
Interest on term loan 4.81 4.23
Interest on working capital 1.6296 2.03
Depreciation 4.78 4.174
Profit before tax 55.2844 72.726
Income tax @ 33% 18.5 23.99
Profit after tax 37.042 48.736
Cash accruals 41.822 52.91
Repayment on term loan 5 5
Page | 15
No. Particulars 3rd year 4th year
A Installed Capacity 180 tonnes
Capacity Utilisation 80% 90%
Sales realisation 259.2 291.6
B Cost of production
Raw and packing materials 90.56 101.88
Utilities 0.768 0.864
Salaries 9.6 10.8
Stores and spares 1.6 1.8
Repairs and Maintenance 1.6 1.8
Selling Expenses @ 25% 64 72
Administrative expenses 1.6 1.8
Total 169.72 190.94
C Profit before interest and depreciation 89.48 100.66
Interest on term loan 3.81 3.23
Interest on working capital 2.1728 2.4444
Depreciation 3.4742 3.0686
Profit before tax 80.023 91.917
Income tax @ 33% 26.40 30.33
Profit after tax 53.623 61.587
Cash accruals 57.0972 64.6556
Repayment on term loan 10 10
BREAK-EVEN ANALYSIS
No Particulars Amount (lacs)
[A] Sales 194.4
[B] Variable costs
Raw & packing materials 67.92
Utilities (70%) 0.4
Salaries (70%) 5.04
Stores & Spares 1.2
Selling expenses (70%) 34.02
Administration expenses (50%) 0.6
Interest on working capital 1.6296 110.9
[c] Contribution [A] – [B] 83.6
[D] Fixed cost 44.6
[E] Break even point [D] / [C] 53.34%
[A] LEVERAGES
Financial Leverage
= EBIT/EBT
= 61.484/56.04
= 1.09
Operating Leverage
= Contribution/EBT
= 83.6 ÷ 56.04
= 1.49
Degree of Total Leverage
= FL/OL
= 1.09 ÷ 1.49
Page | 17
= 0.73
B] Debt Service Coverage Ratio (DSCR)
Particulars 1st year 2nd year 3rd year 4th year
Cash accruals 41.822 52.91 57.0972 64.6556
Interest on TL 4.81 4.23 3.81 3.23
Total [A] 46.632 57.14 60.9072 67.8856
Interest on TL 4.81 4.23 3.81 3.23
Repayment of TL 5 5 10 10
Total [B] 9.81 9.23 13.81 13.23
DSCR [A] / [B] 4.7535 6.16 4.41 5.13
Average DSCR 5.1125
[C] Internal Rate of Return (IRR)
Cost of the project is Rs. 57.35 lacs.
Year Cash accruals
1 41.822
2 52.91
3 57.0972
4 64.6556
The IRR is around 77%.
Some of the machinery suppliers are
1. T. Alimohammad & Co, MJ Phule Market, Mumbai 400 003
2. Sujata Enterprise,Laxmi Rd., Pune 411 030
3. Apurva Engg. Works, Borivali, Mumbai 400 098
4. Raylons Metal Works, PB No. 17426, JB Nagar, Andheri(E), Mumbai-400059
Machineries required:-
1. Strawberry fruit washer:- This is the machine will be helpful for the
washing the fruits in a systematic manner.
Company: - Bajaj Process & Pack Machines Pvt. Ltd.
Estimated Cost/ Unit: - 25,000/Machine
Page | 19
2. Strawberry juice extractors: - we are using high power machines and two
in number for continuous production.
Company: - Bajaj Process & Pack Machines Pvt. Ltd.
Estimated Cost/ Unit: - Rs. 1, 10,000/Machine
3. Steam-jacketed kettle: - The Cleveland KGL-60-T gas-fired 60 gallon
steam jacketed kettle is a hard-working, self-contained unit that's easy-to-install!
Its 60 gallon capacity enables you to prepare large batches of stews, pasta, chili,
and soup. Thanks to its precise temperature control (less than 2 degrees
Fahrenheit of variance), it's ideal for simmering too!
The Cleveland KGL-60-T steam jacketed kettle features an energy-efficient high-
performance gas heating system that heats up and recovers quickly. Its insulated
heat exchanger aids in temperature retention and regulation. A simple, automatic
electronic spark ignition system ensures reliable start-up.
Its steam jacket is permanently filled with treated, distilled water, and is rated at
50 PSI, with a rear-mounted safety valve to prevent unintentional operation. All
exterior surfaces are made of durable 304 stainless steel.
A splash-proof solid-state control panel allows simple regulation of temperature,
and monitors low water safety, heat cycle, and has a low water warning. Other
special features include a large pouring lip that enables fast and easy pouring, a
durable rolled rim that can stand up to abuse, a 6' 115V power cord and plug for
the electronic spark ignition, and a roller bearing, case-hardened tilt mechanism
with self-locking worm and segment gear.
The Cleveland KGL-60-T 60 gallon steam jacketed kettle's support legs have
level-adjustable feet that are flanged for floor bolting. AGA, CSA, CE, NSF, and
ASME approved. Choose Liquid Propane or Natural Gas. For installation
requirements and additional detailed information, consult the specification sheet.
190,000 BTU firing rate, Power Burner Heating
Large pouring lip for fast, easy pouring
AGA, CSA, CE, NSF, and ASME approvals
Page | 21
Dimensions:
Overall Width: 49 3/8"
Overall Depth: 47 1/4"
Height (to lip of kettle): 43 3/4"
Manufacturer’s Item Numbers: KGL-60-T LP, KGL-60-T
NAT
Cost of the machine: - Rs. 30,000/-
4. Stirrer:-
Cost of stirrer:- Rs. 10,000/-
All above are Purchased from:-
Bajaj Process Pack Machines Private Limited
Mr. Girish Bajaj
Add: 7/20, 7/27, Jai Lakshmi Industrial Estate, Side-IV, Sahibabad Industrial Area
Ghaziabad-201 001,Uttar Pradesh,India
Tel : +(91)-(120)-2775119/2775137
Fax : +(91)-(120)-2775137
Email : [email protected]
5. Baby boiler: -
High quality Baby Boiler Machine which is superior in quality & performance the
equipment is ideal for accuracy. These are the specifications of Baby Boiler.
Specifications
• Pressure Capacity 2 Kg to 7 Kg as per required by party
• Pressure Gauge
Page | 23
• Limit Switch
• Safety Valve
• Pump & Motor
• Gas Burner
• Fully Automatic Control Panel
Estimated cost: - Rs. 1, 20,000/Boiler
6. Bottle Washing, Filling & Capping Machine
Estimated cost:- Rs. 1, 40,000/-
For purchasing Baby Boiler and Bottle Washing, Filling & Capping Machine
Mr. Manoj Parmar
Hardik Enterprise
Plot No. 1, Chamunda Compound, Near Vasanwala Compound, Opp. Kiran Dying Mill,
Page | 25
Udhana Surat - 395 003, Gujarat, India
Phone: +(91)-(261)-3278978
Mobile: +(91)-9825278300
Email: [email protected], [email protected]
Strawberry cultivation: -
Garden Strawberry are a common variety of strawberry cultivated worldwide. Like
other species of Fragaria (strawberries), it belongs to the family Rosaceae. Technically it
is not a fruit but a false fruit, meaning the fleshy part is derived not from the plant's
ovaries (achenes) but from the peg at the bottom of the bowl-shaped hypanthium that
holds the ovaries.
The Garden Strawberry was first bred in Europe in the early 18th century. This represents
the accidental cross of Fragaria virginiana from eastern North America, which was
noted for its flavor, and Fragaria chiloensis from Chile, which was noted for its large
size.
Cultivars of Fragaria × ananassa have replaced in commercial production the Woodland
Strawberry, which was the first strawberry species cultivated in the early 17th century.
Cultivation
Fragaria × ananassa 'Gariguette,' a cultivar grown in southern France.
Strawberry cultivars vary remarkably in size, colour, flavour, shape, degree of
fertility, season of ripening, liability to disease and constitution of plant. Some vary
in foliage, and some vary materially in the relative development of their sexual
organs. In most cases the flowers appear hermaphroditic in structure, but function as
either male or female.
For purposes of commercial production, plants are propagated from runners and generally
distributed as either bare root plants or plugs. Cultivation follows one of two general
models, annual plasticulture or a perennial system of matted rows or mounds. A small
amount of strawberries are also produced in greenhouses during the off season.
The bulk of modern commercial production uses the plasticulture system. In this method,
raised beds are formed each year, fumigated, and covered with plastic, which prevents
weed growth and erosion, under which is run irrigation tubing. Plants, usually obtained
from northern nurseries, are planted through holes punched in this covering. Runners are
removed from the plants as they appear, to encourage the plants to put most of their
energy into fruit development. At the end of the harvest season, the plastic is removed
and the plants are plowed into the ground. Because strawberry plants more than a year or
two old begin to decline in productivity and fruit quality, this system of replacing the
plants each year allows for improved yields and denser plantings. However, because it
requires a longer growing season to allow for establishment of the plants each year, and
because of the increased costs in terms of forming and covering the mounds and
purchasing plants each year, it is not always practical in all areas.
The other major method is to maintain the same plants from year to year. The runners of
established plants should be allowed to root in the soil adjoining the plants, which should,
therefore, be kept light and fine, or layered into small pots as for forcing. As soon as a
few leaves are produced on each the secondary runners should be stopped. When the
plants have become well-rooted they should at once be planted out. They do best in a
rather strong loam, and should be kept tolerably moist. The ground should be trenched
50-100 cm deep, and supplied with plenty of manure, a good proportion of which should
Page | 27
lie just below the roots, 25-30 cm from the surface. The plants may be put in on an
average about 50-60 cm apart.
The plantation should be renewed (renovation) every second or third year, or less
frequently if kept free of runners, if the old leaves are cut away after the fruit has been
gathered, and if a good top-dressing of rotten dung or leaf mold is applied. A top-dressing
of loam is beneficial if applied before the plants begin to grow in spring, but after that
period they should not be disturbed during the summer either at root or at top. If the
plants produce a large number of flower-scapes, each should, if fine large fruit is desired,
have them reduced to about four of the strongest. The lowest blossoms on the scape will
be found to produce the largest, earliest and best fruits. The fruit should not be gathered
until it is quite ripe, and then, if possible, it should be quite dry, but not heated by the sun.
Those intended for preserving are best taken without the stalk and the calyx.
A mulching of straw manure put between the rows in spring serves to keep the ground
moist and the fruit clean, as well as to afford nourishment to the plants. Unless required,
the runners are cut off early, in order to promote the swelling of the fruit. The plants are
watered during dry weather after the fruit is set, and occasionally until it begins to colour.
As soon as the fruit season is over, the runners are again removed, and the ground hoed
and raked.
Strawberries are often grouped according to their flowering habit. Traditionally, this has
consisted of a division between "June-bearing" strawberries, which bear their fruit in the
early summer and "Ever-bearing" strawberries, which often bear several crops of fruit
throughout the season. More recently, research has shown that strawberries actually occur
in three basic flowering habits: short day, long day, and day neutral. These refer to the
day length sensitivity of the plant and the type of photoperiod which induces flower
formation. Day neutral cultivars produce flowers regardless of the photoperiod. Most
commercial strawberries are either short day or day neutral.
While rarely if ever done commercially, may also be propagated by seed, and a few seed
propagated cultivars have been developed for home use. Seeds are acquired commercially
or saved from fruit ripened early in the summer. They may at once be sown, either in a
sheltered border outdoors or in pots, or better in March under glass, when they will
produce fruits in June of the same year. The soil should be rich and light, and the seeds
very slightly covered by sifting over them some leaf-mould or old decomposed cow
dung. When the plants appear and have made five or six leaves, they are transplanted to
where they are to remain for bearing. The seeds sown in pots may be helped on by gentle
heat, and when the plants are large enough they are pricked out in fine rich soil, and in
June transferred to the open ground for bearing.
From Fertilization to Market
Presently, most strawberries are fertilized by artificial fertilizers, but in the past, farmers
would gently scrub each strawberry with menuer, followed by another 1-2 weeks of
natural fertilization outdoors. After being fertilized outdoors, the cleaning process, which
has not changed significantly through time, commences with the 6-8 million strawberries
(70-90million today) placed on a shaking conveyor belt while streams of water clean the
strawberries. After traveling through another 5 series of cleaning cycles, the strawberries
are once again rinsed and divided into varying sizes of plastic containers to be delivered
to vendors.
Forcing
The runners propagated for forcing are layered into 75 mm pots, filled with rich soil, and
held firm by a piece of raffia, a peg or stone. If kept duly watered they will soon form
independent plants. The earlier they are secured the better.
When firmly rooted they are removed and transferred into well-drained 150 mm pots, of
strong well-enriched loam, the soil being rammed firmly into the pots, which are to be set
in an open airy place. In severe frosts they should be covered with dry litter or bracken,
but do not necessarily require to be placed under glass. They are moved into the forcing
houses as required.
The main points to be kept in view in forcing strawberries are:
Page | 29
use strong stocky plants, the leaves of which have grown sturdily from being well
exposed to light, and
grow them slowly until the fruit is set.
When they are first introduced into heat, the temperature should not exceed 8°C to 10°C,
and air must be freely admitted; should the leaves appear to grow up thin and delicate,
less fire heat and more air must be given, but an average temperature of 13°C by day may
be allowed and continued while the plants are in flower.
When the fruit is set the heat may be gradually increased, till at the ripening period it
stands at 18°C to 24°C by sun heat. While the fruit is swelling the plants should never be
allowed to get dry, but when it begins to colour no more water should be given than is
absolutely requisite to keep the leaves from flagging. The plants should be removed from
the house as soon as the crop is gathered. The forced plants properly hardened make first-
rate outdoor plantations, and if put out early in summer, in good ground, will often
produce a useful autumnal crop.
Pests
A number of species of Lepidoptera feed on strawberry plants; for details see this list.
The grubs of the cockchafer (Meloloniha vulgaris) and the rose chafer (Cetonia aurata)
frequently feed upon the roots of the strawberry and do considerable damage, while the
larvae of the Ghost Moth (Hepialus humuli) and garden swift moth behave in a similar
way. The imago of Cetonia aurala also frequently damages the flowers of the strawberry
by devouring their centres, and is often troublesome in this way in forcing-houses
particularly. The carnivorous ground beetles, particularly Pterostichus nigra and
Harpalus rufimanus, when the fruit is ripe attack it at night, returning to the soil in the
daytime. They are to be caught by placing jars containing some attractive matter, such as
meat and water, at intervals about the beds with their mouths sunk level with the surface
of the soil. Millipedes also are often found in the ripe fruit, but occur mostly where the
soil is very rich in organic matter and poor in lime. Slugs and snails also snack on the
fruit, as do birds. Slug pellets can be used to reduce their numbers, with child and animal
safe versions available. Organic solutions to slug attacks include beer baiting.
Diseases
See also: List of strawberry diseases
The most troublesome fungoid attacks to which the strawberry is subject are mildew, leaf
spot and leaf blight. The former, like all mildews, attacks the leaves and spreads to the
fruit, these being covered with the white mycelium. The fungus is identical with that
causing mildew in hops (Sphaerotheca humuli), and its development is greatly furthered
by exposure of its host to cold draughts or low night temperatures. Spraying the foliage
with potassium sulfide (K2S) (mixed with water at a 1:40 ratio by volume) should hold it
in check, but the plants should not be sprayed when the fruit is developing.
Leaf spot is caused by the fungus Sphaerella fragariae, The first symptom of this attack
is the appearance of small, circular, white spots on the leaves, having a broad, definite,
dark reddish margin.
On these spots a whitish mould develops, and this is followed later by the perfect form of
the fungus, the fruits of which appear to the naked eye as small black spots seated on the
white dead spot on the leaf. Potassium sulfide may be used as for the mildew, or, perhaps
better, Bordeaux mixture. Some recommend cutting off the leaves after fruiting and turn
the beds over so as to destroy the fungus in the leaves.
Leaf blight is caused by the fungus Phomopsis obscurans. The symptoms begin as one to
several circular reddish-purple spots on a leaflet. Spots enlarge to V-shaped lesions with a
light brown inner zone and dark brown outer zone. Lesions follow major veins
progressing inward. A copper sulphate containing spray like Bordeaux mixture will help
control this disease.
Page | 31
Nutrition
One cup (144 g) of strawberries constitutes approximately 45 calories (188 kJ) and is an
excellent source of vitamin C and flavonoids.
Nutrient Units
1 cup, whole
144 g
Proximates
Water g 132
Energy kcal 43
Energy kJ 181
Protein g 0.88
Total lipid (fat) g 0.53
Carbohydrate, by difference g 10.1
Fibre, total dietary g 3.3
Ash g 0.62
Minerals
Calcium, Ca mg 20
Iron, Fe mg 0.55
Magnesium, Mg mg 14
Phosphorus, P mg 27
Potassium, K mg 240
Sodium, Na mg 1.44
Zinc, Zn mg 0.19
Copper, Cu mg 0.07
Manganese, Mn mg 0.42
Selenium, Se µg 1.01
Vitamins
Vitamin C, ascorbic acid mg 82
Thiamin mg 0.03
Riboflavin mg 0.10
Niacin mg 0.33
Pantothenic acid mg 0.49
Vitamin B-6 mg 0.09
Folate µg 25
Vitamin B-12 µg 0
Vitamin A, IU IU 39
Vitamin A, RE µg RE 4.3
Vitamin E mg ATE 0.20
Nutrient Units
1 cup,
whole
144 g
Lipids
Fatty acids, saturated g 0.03
16:0 g 0.02
18:0 g 0.006
Fatty acids, monounsaturated g 0.075
16:1 g 0.001
18:1 g 0.073
Fatty acids, polyunsaturated g 0.27
18:2 g 0.16
18:3 g 0.11
Cholesterol mg 0
Phytosterols mg 17
Amino acids
Tryptophan g 0.01
Threonine g 0.027
Page | 33
Isoleucine g 0.02
Leucine g 0.045
Lysine g 0.036
Methionine g 0.001
Cystine g 0.007
Phenylalanine g 0.026
Tyrosine g 0.030
Valine g 0.026
Arginine g 0.037
Histidine g 0.017
Alanine g 0.045
Aspartic acid g 0.20
Glutamic acid g 0.13
Glycine g 0.035
Proline g 0.027
Serine g 0.033
DOCUMENTATION:-PHOTO OF THE
AUTHORIZED
SIGNATORY
APPLICATION FOR THE LICENCSE UNDER THE FRUIT PRODUCT ORDER, 1955
1. NAME OF APPLICANT: - AJIT DHAYGUDE
ADDRESS:- A/P: -AHIRE
TEHSIL: -KHANDALA
DISTRICT: -SATARA ,
MAHARASHTRA. (412802)
NAME OF THE PROPRIATOR: - AJIT DHAYGUDE
2. ADDRESS OF THE FACTORY:- Plot No. 35A, Old MIDC, Bhilar, Panchagani Tehsil- Mahabaleshwar Dist.- Satara Maharashtra. (412806)
2(A) ADDRESS OF THE GODOWNS OF FINISHED PRODUCTS:-
Plot No. 35A, Old MIDC, Bhilar, Panchagani Tehsil- Mahabaleshwar Dist.- Satara Maharashtra. (412806)
3. DESCRIPTION OF THE PRODUCT:- STRWABERRY SYRUP
4. PERIOD FOR WHICH LICENCSE REQUIRED:- 5 YEARS
5. LIST OF THE EQUIPMENTS:-
Fruit washing tanks
Page | 35
Juice extractors
Steam-jacketed kettle
Stirrer
Baby Boiler
Bottle Washing, Filling & Capping Machine
Testing Equipments, Weighing Scales etc.
6. A) WHETHER ANY POWER IS USED IN THE MANUFACTUR OF FRUIT PRODUCTS. IF SO, STATE THE EXACT POWER IS USED:- ------ 50 HP for 1500 Ltrs.
B) INSTALLED CAPACITY FOR 8 Hr SHIFT ----- 6 Ton’s/8 Hr
7. LICENSE FEE PAID DURING THE PREVIOUS YEAR----- NIL
8. TOTAL VALUE OF PRODUCTS MANUFACTURED DURING LAST YEAR ------ NIL
9. I HERE BY UNDERTAKE TO COMPLY WITH ALL PROVISIONS OF FRUIT PRODUCT ORDER, 1955.
10. I HAVE FORWARDED A SUM RUPEES IN RESPECTOF THE LICENSE FEE DUE ACCORDING TO PROVISIONS OF FRUIT PRODUCT ORDER, 1955.
……………………. (SIGNATURE OF APPLICANT)
LICENCE NO. FPO --- APSTR237/AD/2009
1. NAME AND ADDRESS OF LICENSE
2. ADDRESS OF AUTHORIZED PREMISES
3. CHANGE OF PREMISES IF ANY
THE LICENSE IS GRANTED UNDER AND IS SUBJECT TO PROVISION OF F.P.O., 1955 ALL MUST BE COMPLIED WITH BY LICENSEE.
PLACE- MAHABALESHWAR
DATE- 15 FEB 2009
LICENCSE OFFICER,DIRECTOR (FRUIT & VEGETABLE PRESERVATION), DEPARTMENT OF FOOD
VALIDATION AND RENEWABLEPERIOD OF VALIDITY
ITEMS OF FRUIT PRODUCTS AUTHORIZED TO
CATEGORY OF LICENSE
LICENSE FEE PAID
SIGNATURE OF LICENSING OFFICER
MANUFACTURE /LABELLING
Page | 37
LICENCE NO. FPO --- APSTR237/AD/2009
NAME AND ADDRESS OF THE LICENSE:-
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Page | 39